Abstract: This invention is based upon the unexpected finding that a hydrocarbon traction resin can be dispersed into the oil used in making an oil extended emulsion and solution rubbers to attain improved performance characteristics. For instance, this technique allows for the hydrocarbon traction resin to be incorporated into the rubber at a higher level than would ordinarily be possible using conventional mixing techniques. In tire tread compounds this provides improved wet traction characteristics without compromising cured stiffness (dry traction) and ultimate properties (chip/chunk resistance). This technique can be used to incorporate a resin into virtually any synthetic rubber that can benefit from being oil extended. It is of particular value in making resin modified solution styrene-butadiene rubber (SSBR), emulsion styrene-butadiene rubber (ESBR), high cis-1.4-polybutadiene rubber, and synthetic polyisoprene rubber which are formulated for use in tire tread compounds.

Abstract: This invention discloses a technique for replenishing the level of sealant in self-sealing tires at the time that a puncture in the tire is being repaired or when the tire is being recapped. This technique provides the tire with its original level of self-sealing capabilities and will enhance the possibility of the tire remaining in service until it can be conveniently repaired. This method involves (1) injecting a liquid sealant formulation into the sealant layer of a self-sealing tire through at least one puncture hole therein, and (2) sealing the hole or holes in the supporting carcass and the innerliner of the tire. The sealant utilized is typically liquid polyisobutylene having a weight average molecular weight of 25,000 to 200,000. The sealant formulation used can optionally also contain a colorant or a pigment.

Abstract: The subject invention relates to a mold segment comprising a tread molding element for manufacturing a tire wherein the tread molding element comprises a shell and an infill, wherein the shell has a first wall with a negative tread pattern extending from its external surface for molding the tread, a second wall opposed to the first wall, and lateral walls; wherein the infill is a fluid-permeable structure defining a fluid-permeable infill; and wherein at least one of a lateral wall and the second wall comprises at least one fluid passage passing through the lateral wall or the second wall.

Abstract: This invention reveals a method of manufacturing a puncture sealing pneumatic rubber tire which comprises: (1) building an unvulcanized tire including a circumferential rubber tread, a supporting carcass therefor, two spaced beads, two rubber sidewalls connecting said beads, an inner liner and a solid sealant formulation layer disposed inwardly from said supporting carcass and outwardly from said inner liner, wherein said solid sealant formulation layer is comprised of (a) polyisobutylene, (b) a peroxide, and (c) a reinforcing filler, wherein the polyisobutylene is present in the sealant layer at a level of at least 50 weight percent; and (2) shaping and vulcanizing said tire in a tire mold under conditions of heat and pressure and simultaneously forming in situ a puncture sealant layer in said tire by both crosslinking and partially depolymerizing said polyisobutylene rubber in said sealant layer formulation.

Abstract: The present invention is directed to a rubber composition comprising an elastomer, a filler, and a block-copolymer. According to the invention, the block-copolymer comprises (i) an elastomer block and (ii) a thermoplastic block comprising a poly alkylacrylate, wherein the alkylacrylate comprises a polycyclic substituent at its single bonded oxygen atom. Moreover, the present invention is directed to a block-copolymer.

Abstract: This invention is based upon the discovery that benzoxazine resins can be incorporated into certain rubber compositions to increase the stiffness thereof without increasing hysteresis or reducing tear strength. Such benzoxazine resin reinforced rubber formulations can accordingly be used beneficially in components of rubber products where high stiffness is desirable. Since these benzoxazine resin reinforced rubbers do not increase levels of hysteresis, they can be used in tires components, such as apexes, chaffers, and high stiffness tread blocks without compromising fuel efficiency. This invention more specifically reveals a radial tire having an apex, a chaffer, or a hard tread block segment which is comprised of a rubbery polymer and a benzoxazine resin.

Abstract: In a first aspect of the present invention, a tire tread is provided, the tread comprising a tread cap comprising a first rubber compound for contacting the road when driving, at least one circumferential groove reinforcement forming at least one of the grooves in the tread cap, the groove reinforcement comprising a second rubber compound for reinforcing an area adjacent the grooves formed by the groove reinforcement, wherein the groove reinforcement comprises for at least one of the grooves formed by the groove reinforcement two groove sidewall layers, each sidewall layer extending from the outer radial surface of the unworn tread down into the direction of the bottom of the groove formed by the groove reinforcement and wherein each sidewall layer has an essentially uniform thickness along its length, and wherein the groove reinforcement comprises a groove support portion forming a bottom portion of the groove and having a radially inner base side as well as a radially outer top side, wherein the groove supp

Abstract: The present invention is directed to a sulfur vulcanizable rubber formulation comprising 10 phr to 100 phr of at least one partially saturated elastomer comprising repeat units, wherein at most 10% of all repeat units of the elastomer comprise a double bond; 0 phr to 90 phr of at least one diene based elastomer; 40 phr to 200 phr of at least one filler; and 5 phr to 70 phr of at least one hydrogenated plasticizer. This sulfur vulcanizable rubber formulation has been found to be useful in manufacturing tires.

Abstract: A method for forming a composite tread, the method comprising the steps of forming a coextruded strip of a first compound and a second compound, wherein the first compound is a tread compound, and the second compound is formed from a high-wear compound, wherein the tread is formed from winding the coextruded strip onto the tire building drum while varying the ratio of the first compound to the second compound.

Abstract: The method of this invention provides a simple and inexpensive method for manufacturing self-sealing pneumatic rubber tires of the tubeless type having a higher degree of uniformity than can be made utilizing conventional manufacturing procedures that are currently being practiced. In the practice of this invention a low viscosity sealant formulation, which would ordinarily be difficult to handle and build into an uncured tire, is encapsulated in a stiff rubber formulation. This makes it relatively easy to build the sealant layer into the tire since the low viscosity sealant formulation is contained with the more rigid solid material. The low viscosity sealant material requires little and preferably no depolymerization to act effectively as a sealant. Accordingly, it does not need to be depolymerized with a peroxide which causes off-gassing and the resultant tire uniformity and balance issues normally associated with polymer break down.

Abstract: The present invention is directed to the use of modified vegetable oils in rubber compositions and in tires.

Abstract: A tire pressure monitoring system monitors the pressure in at least one tire supporting a vehicle. The system includes at least one sensor mounted on the tire for measuring a pressure and a temperature of the tire. Transmission means transmit the measured pressure data and temperature data to a processor, and a tire pressure model is executed on the processor. The tire pressure model includes a driving event extractor to extract cold pressure data from the measured pressure data, and a temperature compensator to generate a compensated cold tire pressure from the cold pressure data. A noise filter filters sensor noise and generates a filtered cold tire pressure from the compensated cold tire pressure. A detection module receives the filtered cold tire pressure and determines an air pressure leak rate of the tire, and a leak notification corresponding to the air pressure leak rate is generated.