Patents Assigned to Thermal Corp.
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Patent number: 11881574Abstract: A device for removal of heat from a plurality of heat sources includes a first manifold to receive a working fluid, and a plurality of elongated intermediate frame members each in thermal communication with at least one of the plurality of heat sources. Each intermediate frame member includes a microchannel in fluid communication with the first manifold to receive the working fluid from the first manifold. Each elongated intermediate frame member includes a slot extending along a longitudinal axis of the heat transfer device. The device further includes a second manifold spaced from the first manifold and in fluid communication with the plurality of intermediate frame members to receive the working fluid from each microchannel in the plurality of intermediate frame members. The second manifold is configured to transfer the working fluid away from the plurality of heat sources.Type: GrantFiled: November 30, 2018Date of Patent: January 23, 2024Assignee: Aavid Thermal Corp.Inventors: Ryan J. McGlen, Kevin V. Lynn
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Patent number: 11662154Abstract: A heat transfer system includes a first vapor chamber, a second vapor chamber spaced from the first vapor chamber, and a flexible thermal strap disposed between and coupled to both the first vapor chamber and the second vapor chamber. The flexible thermal strap permits the second vapor chamber to rotate relative to the first vapor chamber.Type: GrantFiled: May 15, 2020Date of Patent: May 30, 2023Assignee: Aavid Thermal Corp.Inventors: Jerome Toth, Bradley R. Whitney
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Patent number: 11480394Abstract: A heat pipe is provided having a hollow body defining an interior vapor space, evaporator and condenser regions, a wick structure lining an inner wall of the hollow body, and a working fluid disposed in the hollow body, wherein a path for the working fluid in liquid state extends from the condenser region toward the evaporator region or wherein the wick structure extends along a direction from a first end of the hollow body toward the second end, and wherein the wick structure includes first and second regions that extend along the path or direction and that each have wick particles defining respective pore sizes that are different from one another.Type: GrantFiled: July 16, 2019Date of Patent: October 25, 2022Assignee: Aavid Thermal Corp.Inventor: Mark T. North
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Patent number: 11168944Abstract: A capillary device (102) for use in a heat pipe in which heat is transferred from at least one evaporation region to at least one condensation region by means of evaporated working fluid is disclosed. The capillary device comprises a body portion defining chambers (108) containing powdered material (110) therein, wherein at least part of the periphery of at least one said chamber is porous to allow flow of condensed working fluid, by means of capillary action, through said powdered material in said chamber when flowing from a condensation region to an evaporation region.Type: GrantFiled: January 23, 2019Date of Patent: November 9, 2021Assignee: Aavid Thermal Corp.Inventors: Ryan James McGlen, John Gilbert Thayer
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Patent number: 11022379Abstract: Heat sinks having a mounting surface with a coefficient of thermal expansion matching that of silicon are disclosed. Heat pipes having layered composite or integral composite low coefficient of expansion heat sinks are disclosed that can be mounted directly to silicon semiconductor devices.Type: GrantFiled: April 1, 2019Date of Patent: June 1, 2021Assignee: Aavid Thermal Corp.Inventors: David Sarraf, John Hartenstine, Jerome Toth, Scott Garner
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Patent number: 10932392Abstract: A heat transfer system includes a heat source, a first heat exchanger coupled to the heat source to remove heat from the heat source, and a second heat exchanger coupled to the first heat exchanger to remove heat from the first heat exchanger. The heat transfer system also includes a thermal doubler coupled to the second heat exchanger to remove heat from the second heat exchanger, a first heat pipe coupled to the thermal doubler to remove heat from the thermal doubler, and a second heat pipe coupled to the first heat pipe to remove heat from the first heat pipe.Type: GrantFiled: March 4, 2019Date of Patent: February 23, 2021Assignee: Aavid Thermal Corp.Inventor: Nelson Gernert
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Patent number: 10874033Abstract: An electronics rack comprising a first cage, a first heat sink positioned at a rear and in thermal communication with the first cage, a second cage positioned above the first cage, and a second heat sink in thermal communication with the second cage. In another aspect, the present invention provides an electronics rack comprising a frame, a cage, a heat sink positioned at a rear of the frame, and a compliant thermal collector operatively positioned between the cage and the heat sink. The compliant thermal collector can comprise a heat pipe having a non-linear shape that facilitates flexing of the heat pipe to change the length of the thermal collector. The thermal collector advantageously includes a plurality of heat pipes and a contact bar coupling the plurality of heat pipes. Preferably, the rack further includes an adjusting mechanism (e.g., threaded rods) for adjusting a position of the contact bar.Type: GrantFiled: June 19, 2019Date of Patent: December 22, 2020Assignee: Aavid Thermal Corp.Inventors: Walter John Bilski, Jr., Sidrit Kosta
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Patent number: 10648745Abstract: A thermal management system includes a heat transport component and a water-based azeotropic mixture disposed within the heat transport component to move heat from one portion of the heat transport component to another. The mixture includes at least 50% water.Type: GrantFiled: September 21, 2017Date of Patent: May 12, 2020Assignee: Thermal Corp.Inventors: Nelson J. Gernert, John H. Rosenfeld, Mark T. North
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Patent number: 10605539Abstract: A heat transfer device is provided for conducting heat from a heat source. The heat transfer device generally includes an evaporator for generating a vapor, a condenser in fluid communication with the evaporator, and a vapor flow restrictor interposed between the evaporator and the condenser, wherein the vapor flow restrictor can increase vapor pressure in at least a portion of the evaporator relative to vapor pressure in the condenser.Type: GrantFiled: November 6, 2017Date of Patent: March 31, 2020Assignee: Thermal Corp.Inventors: Walter John Bilski, Jerome E. Toth, John G. Thayer
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Patent number: 10551133Abstract: A heat-transfer device and system for conducting heat from a heat source. The heat-transfer device can include an evaporator having one or more reinforcement elements occupying respective recesses defined in a body of the evaporator, wherein the reinforcement elements are more resistant to deformation under clamp load than the material of the evaporator body, while still having desirable heat conductivity. In some embodiments, the heat-transfer system includes a plurality of serially coupled evaporators for generating a respective vapor; at least one reinforcement element interposed between adjacent evaporators; and a condenser in fluid communication with the evaporator.Type: GrantFiled: September 19, 2013Date of Patent: February 4, 2020Assignee: Thermal Corp.Inventors: Jerome E. Toth, Leonard N. Dore, Doug Grove, Austin Cornell
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Patent number: 10349557Abstract: An electronics rack comprising a first cage, a first heat sink positioned at a rear and in thermal communication with the first cage, a second cage positioned above the first cage, and a second heat sink in thermal communication with the second cage. In another aspect, the present invention provides an electronics rack comprising a frame, a cage, a heat sink positioned at a rear of the frame, and a compliant thermal collector operatively positioned between the cage and the heat sink. The compliant thermal collector can comprise a heat pipe having a non-linear shape that facilitates flexing of the heat pipe to change the length of the thermal collector. The thermal collector advantageously includes a plurality of heat pipes and a contact bar coupling the plurality of heat pipes. Preferably, the rack further includes an adjusting mechanism (e.g., threaded rods) for adjusting a position of the contact bar.Type: GrantFiled: February 24, 2017Date of Patent: July 9, 2019Assignee: Thermal Corp.Inventors: Walter John Bilski, Jr., Sidrit Kosta
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Patent number: 10247486Abstract: Heat sinks having a mounting surface with a coefficient of thermal expansion matching that of silicon are disclosed. Heat pipes having layered composite or integral composite low coefficient of expansion heat sinks are disclosed that can be mounted directly to silicon semiconductor devices.Type: GrantFiled: March 3, 2017Date of Patent: April 2, 2019Assignee: Thermal Corp.Inventors: David Sarraf, John Hartenstine, Jerome Toth, Scott Garner
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Patent number: 10225953Abstract: A heat transfer system includes a heat source, a first heat exchanger coupled to the heat source to remove heat from the heat source, and a second heat exchanger coupled to the first heat exchanger to remove heat from the first heat exchanger. The heat transfer system also includes a thermal doubler coupled to the second heat exchanger to remove heat from the second heat exchanger, a first heat pipe coupled to the thermal doubler to remove heat from the thermal doubler, and a second heat pipe coupled to the first heat pipe to remove heat from the first heat pipe.Type: GrantFiled: October 30, 2015Date of Patent: March 5, 2019Assignee: Thermal Corp.Inventor: Nelson Gernert
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Patent number: 10209003Abstract: A thermal management system for a electronics cabinets having an electronics heat source therein. The thermal management system includes a first passive thermal device having an evaporator portion and a condenser portion. The thermal management system can also include a heat sink in contact with air inside the cabinet and in thermal contact with the evaporator portion of the first passive thermal device, wherein the heat sink is contained within the sealed cabinet. The condenser portion of the first passive thermal device can be in contact with a liquid to liquid heat exchanger.Type: GrantFiled: February 21, 2013Date of Patent: February 19, 2019Assignee: Thermal Corp.Inventor: W. John Bilski
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Patent number: 10136556Abstract: An electronics rack comprising a frame, a heat sink coupled to the frame, and a cage adapted to support an electronic component. The cage is movable between first and second positions toward and away from the heat sink. The rack further includes an eccentric cam operatively positioned between the frame and the cage and being rotatable to move the cage between the first and second positions. In one embodiment, the cage comprises a cooling brick movable toward and away from the heat sink when the cage moves between the first and second positions. The cooling brick can include a first heat pipe extending generally in a first direction and a second heat pipe extending generally in a second direction transverse to the first direction. For example, the first heat pipe can be embedded in a top plate and the second heat pipe can be embedded in a top cold rail.Type: GrantFiled: February 24, 2017Date of Patent: November 20, 2018Assignee: Thermal Corp.Inventors: Walter John Bilski, Sidrit Kosta
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Patent number: 9810483Abstract: A heat transfer device is provided for conducting heat from a heat source. The heat transfer device generally includes an evaporator for generating a vapor, a condenser in fluid communication with the evaporator, and a vapor flow restrictor interposed between the evaporator and the condenser, wherein the vapor flow restrictor can increase vapor pressure in at least a portion of the evaporator relative to vapor pressure in the condenser.Type: GrantFiled: May 17, 2012Date of Patent: November 7, 2017Assignee: Thermal Corp.Inventors: Walter John Bilski, Jerome E. Toth, John G. Thayer
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Patent number: 9746248Abstract: A heat pipe system for conducting thermal energy. The heat pipe system includes a sealed tube having along its length a reservoir region, an evaporator region, and a condenser region, the tube having a first end and a second end and an inside wall. The system also includes a wick disposed adjacent the inside wall of the tube, the wick including a first portion at the first end of the tube and a second portion adjacent the first portion, wherein the first portion of the wick is thicker than the second portion of the wick, and wherein the second portion of the wick does not extend to the second end of the tube. The system also includes a working fluid contained within the tube.Type: GrantFiled: October 18, 2012Date of Patent: August 29, 2017Assignee: Thermal Corp.Inventors: Sergey Y. Semenov, John Gilbert Thayer, Nelson J. Gernert
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Patent number: 9417017Abstract: A method is provided for heat transfer from a surface to a fluid. The method includes directing a first fluid flow towards the surface in a first direction and directing a second fluid flow towards the surface in a second direction. The first and second fluid flows cooperate to cool the surface.Type: GrantFiled: March 14, 2013Date of Patent: August 16, 2016Assignee: Thermal Corp.Inventors: Anthony Ciulla, Nelson Gernert, Mark T. North, Donald Wood, Smita Agrawal, Tianhong Cui, Longzhong Huang, Vinnee Bharathi A. Selvi, Terrence W. Simon, Taiho Yeom, Youmin Yu, Min Zhang, Congshun Wang, Xuelin Zhu, Tao Zhang
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Patent number: 9417015Abstract: A backing plate for joining a heat removal device to a heat source. The backing plate can include a planar plate region having a first face and a second face opposite the first face. The backing plate can also include at least one boss projecting from the first face and having an opening therein for receiving a fastener.Type: GrantFiled: February 21, 2013Date of Patent: August 16, 2016Assignee: Thermal Corp.Inventors: Matt Connors, Jerome E. Toth
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Patent number: 9273910Abstract: A heat sink or heat transfer device particularly for integrated circuits, uses a phase change working fluid in a cyclic flow path having at least one evaporator that serves multiple heat sources. The evaporator can be an integral vessel made of thermally conductive material to which the multiple heat sources are coupled, preferably at evaporation points that are placed on opposite sides of a fluid reservoir for the liquid phase of the working fluid that feeds the evaporation points via capillary flow through a wicking material.Type: GrantFiled: October 7, 2008Date of Patent: March 1, 2016Assignee: Thermal Corp.Inventor: Todd M. Wenger