Patents Assigned to Thermal Corp.
  • Patent number: 11881574
    Abstract: A device for removal of heat from a plurality of heat sources includes a first manifold to receive a working fluid, and a plurality of elongated intermediate frame members each in thermal communication with at least one of the plurality of heat sources. Each intermediate frame member includes a microchannel in fluid communication with the first manifold to receive the working fluid from the first manifold. Each elongated intermediate frame member includes a slot extending along a longitudinal axis of the heat transfer device. The device further includes a second manifold spaced from the first manifold and in fluid communication with the plurality of intermediate frame members to receive the working fluid from each microchannel in the plurality of intermediate frame members. The second manifold is configured to transfer the working fluid away from the plurality of heat sources.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: January 23, 2024
    Assignee: Aavid Thermal Corp.
    Inventors: Ryan J. McGlen, Kevin V. Lynn
  • Patent number: 11662154
    Abstract: A heat transfer system includes a first vapor chamber, a second vapor chamber spaced from the first vapor chamber, and a flexible thermal strap disposed between and coupled to both the first vapor chamber and the second vapor chamber. The flexible thermal strap permits the second vapor chamber to rotate relative to the first vapor chamber.
    Type: Grant
    Filed: May 15, 2020
    Date of Patent: May 30, 2023
    Assignee: Aavid Thermal Corp.
    Inventors: Jerome Toth, Bradley R. Whitney
  • Patent number: 11480394
    Abstract: A heat pipe is provided having a hollow body defining an interior vapor space, evaporator and condenser regions, a wick structure lining an inner wall of the hollow body, and a working fluid disposed in the hollow body, wherein a path for the working fluid in liquid state extends from the condenser region toward the evaporator region or wherein the wick structure extends along a direction from a first end of the hollow body toward the second end, and wherein the wick structure includes first and second regions that extend along the path or direction and that each have wick particles defining respective pore sizes that are different from one another.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: October 25, 2022
    Assignee: Aavid Thermal Corp.
    Inventor: Mark T. North
  • Patent number: 11168944
    Abstract: A capillary device (102) for use in a heat pipe in which heat is transferred from at least one evaporation region to at least one condensation region by means of evaporated working fluid is disclosed. The capillary device comprises a body portion defining chambers (108) containing powdered material (110) therein, wherein at least part of the periphery of at least one said chamber is porous to allow flow of condensed working fluid, by means of capillary action, through said powdered material in said chamber when flowing from a condensation region to an evaporation region.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: November 9, 2021
    Assignee: Aavid Thermal Corp.
    Inventors: Ryan James McGlen, John Gilbert Thayer
  • Patent number: 11022379
    Abstract: Heat sinks having a mounting surface with a coefficient of thermal expansion matching that of silicon are disclosed. Heat pipes having layered composite or integral composite low coefficient of expansion heat sinks are disclosed that can be mounted directly to silicon semiconductor devices.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: June 1, 2021
    Assignee: Aavid Thermal Corp.
    Inventors: David Sarraf, John Hartenstine, Jerome Toth, Scott Garner
  • Patent number: 10932392
    Abstract: A heat transfer system includes a heat source, a first heat exchanger coupled to the heat source to remove heat from the heat source, and a second heat exchanger coupled to the first heat exchanger to remove heat from the first heat exchanger. The heat transfer system also includes a thermal doubler coupled to the second heat exchanger to remove heat from the second heat exchanger, a first heat pipe coupled to the thermal doubler to remove heat from the thermal doubler, and a second heat pipe coupled to the first heat pipe to remove heat from the first heat pipe.
    Type: Grant
    Filed: March 4, 2019
    Date of Patent: February 23, 2021
    Assignee: Aavid Thermal Corp.
    Inventor: Nelson Gernert
  • Patent number: 10874033
    Abstract: An electronics rack comprising a first cage, a first heat sink positioned at a rear and in thermal communication with the first cage, a second cage positioned above the first cage, and a second heat sink in thermal communication with the second cage. In another aspect, the present invention provides an electronics rack comprising a frame, a cage, a heat sink positioned at a rear of the frame, and a compliant thermal collector operatively positioned between the cage and the heat sink. The compliant thermal collector can comprise a heat pipe having a non-linear shape that facilitates flexing of the heat pipe to change the length of the thermal collector. The thermal collector advantageously includes a plurality of heat pipes and a contact bar coupling the plurality of heat pipes. Preferably, the rack further includes an adjusting mechanism (e.g., threaded rods) for adjusting a position of the contact bar.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: December 22, 2020
    Assignee: Aavid Thermal Corp.
    Inventors: Walter John Bilski, Jr., Sidrit Kosta
  • Patent number: 10648745
    Abstract: A thermal management system includes a heat transport component and a water-based azeotropic mixture disposed within the heat transport component to move heat from one portion of the heat transport component to another. The mixture includes at least 50% water.
    Type: Grant
    Filed: September 21, 2017
    Date of Patent: May 12, 2020
    Assignee: Thermal Corp.
    Inventors: Nelson J. Gernert, John H. Rosenfeld, Mark T. North
  • Patent number: 10605539
    Abstract: A heat transfer device is provided for conducting heat from a heat source. The heat transfer device generally includes an evaporator for generating a vapor, a condenser in fluid communication with the evaporator, and a vapor flow restrictor interposed between the evaporator and the condenser, wherein the vapor flow restrictor can increase vapor pressure in at least a portion of the evaporator relative to vapor pressure in the condenser.
    Type: Grant
    Filed: November 6, 2017
    Date of Patent: March 31, 2020
    Assignee: Thermal Corp.
    Inventors: Walter John Bilski, Jerome E. Toth, John G. Thayer
  • Patent number: 10551133
    Abstract: A heat-transfer device and system for conducting heat from a heat source. The heat-transfer device can include an evaporator having one or more reinforcement elements occupying respective recesses defined in a body of the evaporator, wherein the reinforcement elements are more resistant to deformation under clamp load than the material of the evaporator body, while still having desirable heat conductivity. In some embodiments, the heat-transfer system includes a plurality of serially coupled evaporators for generating a respective vapor; at least one reinforcement element interposed between adjacent evaporators; and a condenser in fluid communication with the evaporator.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: February 4, 2020
    Assignee: Thermal Corp.
    Inventors: Jerome E. Toth, Leonard N. Dore, Doug Grove, Austin Cornell
  • Patent number: 10349557
    Abstract: An electronics rack comprising a first cage, a first heat sink positioned at a rear and in thermal communication with the first cage, a second cage positioned above the first cage, and a second heat sink in thermal communication with the second cage. In another aspect, the present invention provides an electronics rack comprising a frame, a cage, a heat sink positioned at a rear of the frame, and a compliant thermal collector operatively positioned between the cage and the heat sink. The compliant thermal collector can comprise a heat pipe having a non-linear shape that facilitates flexing of the heat pipe to change the length of the thermal collector. The thermal collector advantageously includes a plurality of heat pipes and a contact bar coupling the plurality of heat pipes. Preferably, the rack further includes an adjusting mechanism (e.g., threaded rods) for adjusting a position of the contact bar.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: July 9, 2019
    Assignee: Thermal Corp.
    Inventors: Walter John Bilski, Jr., Sidrit Kosta
  • Patent number: 10247486
    Abstract: Heat sinks having a mounting surface with a coefficient of thermal expansion matching that of silicon are disclosed. Heat pipes having layered composite or integral composite low coefficient of expansion heat sinks are disclosed that can be mounted directly to silicon semiconductor devices.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: April 2, 2019
    Assignee: Thermal Corp.
    Inventors: David Sarraf, John Hartenstine, Jerome Toth, Scott Garner
  • Patent number: 10225953
    Abstract: A heat transfer system includes a heat source, a first heat exchanger coupled to the heat source to remove heat from the heat source, and a second heat exchanger coupled to the first heat exchanger to remove heat from the first heat exchanger. The heat transfer system also includes a thermal doubler coupled to the second heat exchanger to remove heat from the second heat exchanger, a first heat pipe coupled to the thermal doubler to remove heat from the thermal doubler, and a second heat pipe coupled to the first heat pipe to remove heat from the first heat pipe.
    Type: Grant
    Filed: October 30, 2015
    Date of Patent: March 5, 2019
    Assignee: Thermal Corp.
    Inventor: Nelson Gernert
  • Patent number: 10209003
    Abstract: A thermal management system for a electronics cabinets having an electronics heat source therein. The thermal management system includes a first passive thermal device having an evaporator portion and a condenser portion. The thermal management system can also include a heat sink in contact with air inside the cabinet and in thermal contact with the evaporator portion of the first passive thermal device, wherein the heat sink is contained within the sealed cabinet. The condenser portion of the first passive thermal device can be in contact with a liquid to liquid heat exchanger.
    Type: Grant
    Filed: February 21, 2013
    Date of Patent: February 19, 2019
    Assignee: Thermal Corp.
    Inventor: W. John Bilski
  • Patent number: 10136556
    Abstract: An electronics rack comprising a frame, a heat sink coupled to the frame, and a cage adapted to support an electronic component. The cage is movable between first and second positions toward and away from the heat sink. The rack further includes an eccentric cam operatively positioned between the frame and the cage and being rotatable to move the cage between the first and second positions. In one embodiment, the cage comprises a cooling brick movable toward and away from the heat sink when the cage moves between the first and second positions. The cooling brick can include a first heat pipe extending generally in a first direction and a second heat pipe extending generally in a second direction transverse to the first direction. For example, the first heat pipe can be embedded in a top plate and the second heat pipe can be embedded in a top cold rail.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: November 20, 2018
    Assignee: Thermal Corp.
    Inventors: Walter John Bilski, Sidrit Kosta
  • Patent number: 9810483
    Abstract: A heat transfer device is provided for conducting heat from a heat source. The heat transfer device generally includes an evaporator for generating a vapor, a condenser in fluid communication with the evaporator, and a vapor flow restrictor interposed between the evaporator and the condenser, wherein the vapor flow restrictor can increase vapor pressure in at least a portion of the evaporator relative to vapor pressure in the condenser.
    Type: Grant
    Filed: May 17, 2012
    Date of Patent: November 7, 2017
    Assignee: Thermal Corp.
    Inventors: Walter John Bilski, Jerome E. Toth, John G. Thayer
  • Patent number: 9746248
    Abstract: A heat pipe system for conducting thermal energy. The heat pipe system includes a sealed tube having along its length a reservoir region, an evaporator region, and a condenser region, the tube having a first end and a second end and an inside wall. The system also includes a wick disposed adjacent the inside wall of the tube, the wick including a first portion at the first end of the tube and a second portion adjacent the first portion, wherein the first portion of the wick is thicker than the second portion of the wick, and wherein the second portion of the wick does not extend to the second end of the tube. The system also includes a working fluid contained within the tube.
    Type: Grant
    Filed: October 18, 2012
    Date of Patent: August 29, 2017
    Assignee: Thermal Corp.
    Inventors: Sergey Y. Semenov, John Gilbert Thayer, Nelson J. Gernert
  • Patent number: 9417017
    Abstract: A method is provided for heat transfer from a surface to a fluid. The method includes directing a first fluid flow towards the surface in a first direction and directing a second fluid flow towards the surface in a second direction. The first and second fluid flows cooperate to cool the surface.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: August 16, 2016
    Assignee: Thermal Corp.
    Inventors: Anthony Ciulla, Nelson Gernert, Mark T. North, Donald Wood, Smita Agrawal, Tianhong Cui, Longzhong Huang, Vinnee Bharathi A. Selvi, Terrence W. Simon, Taiho Yeom, Youmin Yu, Min Zhang, Congshun Wang, Xuelin Zhu, Tao Zhang
  • Patent number: 9417015
    Abstract: A backing plate for joining a heat removal device to a heat source. The backing plate can include a planar plate region having a first face and a second face opposite the first face. The backing plate can also include at least one boss projecting from the first face and having an opening therein for receiving a fastener.
    Type: Grant
    Filed: February 21, 2013
    Date of Patent: August 16, 2016
    Assignee: Thermal Corp.
    Inventors: Matt Connors, Jerome E. Toth
  • Patent number: 9273910
    Abstract: A heat sink or heat transfer device particularly for integrated circuits, uses a phase change working fluid in a cyclic flow path having at least one evaporator that serves multiple heat sources. The evaporator can be an integral vessel made of thermally conductive material to which the multiple heat sources are coupled, preferably at evaporation points that are placed on opposite sides of a fluid reservoir for the liquid phase of the working fluid that feeds the evaporation points via capillary flow through a wicking material.
    Type: Grant
    Filed: October 7, 2008
    Date of Patent: March 1, 2016
    Assignee: Thermal Corp.
    Inventor: Todd M. Wenger