Abstract: An articulating drill system is provided that includes a hand-held portion and a drill portion. At least two actuators are provided for controlling at least two axes of the drill portion. In some embodiments, a tool is provided with the drill portion and adapted to interact with patient tissue. The drill portion can be modified to include at least two rigid objects in communication with the actuators and attached to the drill portion. The system can be used to make any linear cut within a deviation of ±1.0 mm and ±1.0°, or better in patient tissue.

Abstract: A protective drape for a robotic arm is provided. The protective drape may be used with robotic arm that are required to operate in varied environments that illustratively include industrial applications, a sterile surgical suite for patient care, and a clean room for manufacturing sensitive electronic components. In each of these applications, there is a need to prevent contaminants from infiltrating from the environment to the robot and affecting operation of the robot itself or the robotic system, as well to prevent contaminants from the robot from infecting a patient or contaminating an assembly or process product.

Abstract: A surgical device for pin insertion in a bone of a subject to aid in performing a bone cutting procedure is provided that includes a drive portion configured to drive a pin for insertion into the bone. The drive portion has a pin drive assembly with a shaft having a shaft proximal end. At least one magnet is associated with the shaft proximal end adapted for attraction and retention of the pin in the shaft proximal end. A spindle assembly is adapted to drive the shaft so as to rotate the pin into the bone to a degree of bone retention that overcomes the attraction and the retention of the pin in the shaft proximal end. An alignment system for surgical bone cutting procedures inclusive of the same is also provided along with a method for aligning a cutting guide on a subject's bone.

Abstract: An optical tracking system includes at least one tracking array for generating and optically transmitting data between 1 and 2,000 MB/s. At least one tracker for optically receiving the optically transmitted data between 1 and 2,000 MB/s is also provided. The tracking system is used not only for tracking objects and sending tracking information quickly but also providing the user or other components in an operating room with additional data relevant to an external device such as a computer assisted device. Orthopedic surgical procedures such as total knee arthroplasty (TKA) are performed more efficiently and with better result with the optical tracking system.

Abstract: A coupling device is described herein having a body situated between a mounting member and a receiving member. The mounting member mounts to a portion of a machine and the receiving member receives a tool to couple the tool to the machine. The body includes a housing having a locking pin disposed therein. The locking pin includes a plurality of teeth radially positioned about an outer surface of the locking pin. A plurality of pawls disposed in the body engage with the plurality of teeth to lock a rotational position of the locking pin. A lever connected to the locking pin allows a user to rotate the locking pin. Upon rotation of the lever, components in the body cause the locking pin to rotate and translate towards the tool to impose a force on a portion of the tool to rigidly connect the tool to the machine.

Abstract: A method of analyzing the quality of bone at one or more bone regions during an orthopedic surgical procedure includes an initial audio sample being recorded with an acoustic sensor, while a cutting instrument cuts a first region of a bone. The first audio sample is stored as a reference sample that represents a good degree of bone quality. A second audio sample is recorded with the acoustic sensor, while the cutting instrument cuts a second region of the bone. The second audio sample is compared to the reference sample to analyze the bone quality at the second region of the bone. A system for performing the method is also provided.

Abstract: A system and method are described herein for creating planar bone cuts on a bone to receive a total knee arthroplasty (TKA) femoral implant. The system includes a robotic surgical device, a computing system, and one or more contingent manual instruments. A surgical plan is generated having instructions for the robotic surgical device to create six or more planar bone cuts on the bone. The robotic surgical device executes the instructions, and in the event the robotic procedure is aborted before completing the six or more planar cuts, the one or more contingent manual instruments are used to create any remaining planar bone cuts. The one or more contingent manual instruments may include a plurality of uniquely arranged guide slots to assist a user in creating one or more remaining planar bone cuts.

Abstract: An articulating drill system is provided that includes a hand-held portion and a drill portion. At least two actuators are provided for controlling at least two axes of the drill portion. A navigation system is provided to control the at least two actuators. In some embodiments, a tool is provided with the drill portion and adapted to interact with patient tissue. The drill portion can be modified to include at least two rigid objects in communication with the actuators and attached to the drill portion. The system can be used to make any linear cut within a deviation of ±1.0 mm and ±1.0°, or better in patient tissue.

Abstract: A method for verifying the positional accuracy of a tracking reference device is provided that includes a tracking reference device attached to a bone. The bone is then registered with respect to a coordinate frame of the tracking reference device. A verification mark on the bone is then created where the position of the verification mark is recorded, by way of a tracking system, with respect to the tracking reference device. The positional accuracy of the tracking reference device is verified by instructing an end-effector of a robotic-assisted surgical device to align with the verification mark on the bone, and wherein if the end-effector does not align with the verification mark, the positional accuracy of the tracking reference device is compromised. A surgical system for performing the computerized method is also provided.

Abstract: A method and system are provided to intraoperatively adjust the dimensions of a pre-operatively planned implant cavity to improve implant fit in a bone. The method includes obtaining a preoperative image data set of the bone. A surgical plan is generated using the image data set and/or a three-dimensional (3-D) bone model of the patient's bone generated from the image data set. Intraoperatively, the patient's bone is exposed and registered to the surgical plan and a computer assisted surgical system. The computer assisted surgical system having a cutting tip and a force sensor for sensing actual forces exerted on the cutting tip as an initial cut is created on the bone at a first bone region. Based on the difference between the actual cutting force and the expected cutting force in the plan, the dimensions of the cavity are adjusted accordingly.

Abstract: A cutting device is provided that includes a pair of cutting blades joined at a pivot point. The cutting blades are driven by an actuator to cause the cutting blades to pivot about the pivot point. The cutting device is configured to remove material underneath a surface of an implant installed on a bone during a revision arthroplasty procedure. The cutting device may travel along a length of the bone just underneath the surface of the implant to remove material and free the implant from the bone. A method for removing material underneath a surface of an implant installed on the bone is also provided. A system for removing material underneath the surface of an implant installed on the bone with the cutting device is also provided.

Abstract: A system and method are provided for planning a tool path for an end-effector of a surgical robot from a first position to a second position using an environmental map. The end-effector may safely and efficiently follow the tool path to re-position the end-effector back to a cutting position following the displacement of the end-effector from the cutting position. Additionally, the environmental map is used to update a virtual representation of a bone to provide a user with visual feedback as to the progression of the end-effector tool as the tool removes material from the bone during a surgical procedure.

Abstract: A biocompatible surgical article is provided for cutting biological tissue or implantation in contact therewith. The surgical article has a composition of tungsten carbide—nickel with a percentage of additional metal carbides present. A typical composition in total weight percentages is WC 85 to 95%, Cr3C2, Mo2C, VC each alone or in combination being present from 0 to 2%, and Ni constituting the remainder. The composition is formed to have a mean grain size of between 200 and 800 nm with a particle dispersion index (Pdl) corresponding to (the square of the standard deviation)/(mean grain size) of between 0 and 0.6, and in some embodiments between 0.02 and 0.2.

Abstract: A system and method is provided that supplies computer inputs using a tracked pointer as an input device during computer-assisted surgery. The system and method provides input or feedback to a computer-assisted surgical device. The system and method utilizes a tracking system for tracking a set of devices in an operating room. The set of devices includes a tracked surgical device that performs one or more tasks on a patient, a tracked display device that displays data related to the operation of the surgical device, and a tracked pointer to interact with the tracked display device and input data into a computing system associated with the tracking system and the tracked display device. The tracked pointer inputs data into the computing system based on the relative position and orientation (POSE) of the tracked pointer relative to the POSE of the tracked display device.

Abstract: An optical tracking system includes at least one tracking array for generating and optically transmitting data between 1 and 2,000 MB/s. At least one tracker for optically receiving the optically transmitted data between 1 and 2,000 MB/s is also provided. The tracking system is used not only for tracking objects and sending tracking information quickly but also providing the user or other components in an operating room with additional data relevant to an external device such as a computer assisted device. Orthopedic surgical procedures such as total knee arthroplasty (TKA) are performed more efficiently and with better result with the optical tracking system.

Abstract: A surgical device for pin insertion in a bone of a subject to aid in performing a bone cutting procedure is provided that includes a drive portion configured to drive a pin for insertion into the bone. The drive portion has a pin drive assembly with a shaft Q having a shaft proximal end. At least one magnet is associated with the shaft proximal end adapted for attraction and retention of the pin in the shaft proximal end. A spindle assembly is adapted to drive the shaft so as to rotate the pin into the bone to a degree of bone retention that overcomes the attraction and the retention of the pin in the shaft proximal end. An alignment system for surgical bone cutting procedures inclusive of the same is also provided along with a method for aligning a cutting guide on a subject's bone.

Abstract: A method for re-registration between a robotic coordinate system and an image data set is provided. The inventive re-registration method includes the steps of providing an image data set that has been registered within a robotic coordinate system based on an initial bone position; locating a first conserved point and a line segment that is fixed relative to the initial bone position prior to any detectable change in bone position from the initial bone position; relocating the first conserved point and at least a portion of the line segment after bone motion may have occurred to determine the locational change in the first conserved point and the line segment; and re-registering the image data set within the robotic coordinate system based on the determined locational changes. A system for performing this method is also provided.

Abstract: A cutting device is provided that includes an expandable tube having a base and a hollow interior for receiving the implant therein. The expandable tube includes cutting segments extending from the base and terminating to form a distal end of the expandable tube. At least one of the cutting segments has a cutting end with cutting teeth at the distal end of the expandable tube. Spring shaped sections are provided that extend the cutting segments. A method for removing an implant from a target bone is also provided based on the cutting device. A system for removing material directly surrounding an outer surface of an implant in an intramedullary canal of a target bone is also provided based on the cutting device and a sheath. A retractable opening is formed of leaflets at a distal end of the sheath, and a proximal end opposite the distal end.