Abstract: A compact wheel end (A) serves to couple a road wheel (B) to a suspension system component (C) on an automotive vehicle and to transmit torque from a CV joint (D) to the road wheel. The wheel end includes a housing (2) that is attached to the suspension system component and a hub (4) provided with a drive flange (18) on which the road wheel is mounted and a spindle (20) that extends through the housing. The hub rotates relative to the housing on a double row tapered roller bearing (6), the raceways (40, 42, 44, 46) of which are surfaces on the housing and hub spindle. The wheel end also has a coupler (8) that is engaged with the hub spindle and the CV joint through mating splines (32, 72, 76, 94) and further provides a rib face (52) that backs the rollers (62) of the inboard row. The CV joint has a small diameter stub shaft (92) that extends through the hub to secure the CV joint to the hub, but does not transmit torque.

Abstract: A flexpin assembly (B) for an epicyclic gear system (A) includes a flexpin (20) that at one end is cantilevered from a carrier end wall (12) and a sleeve (22) that surrounds the flexpin and is cantilevered from the flexpin at the other end of the flexpin. In addition, the assembly has an antifriction bearing (24) for supporting a planet pinion (6) around the sleeve. The flexpin has a base (30) that is configured to be anchored to a carrier wall, a head (32) to which the sleeve is attached, and a shank (34) located between the base and head. The sleeve has a mounting segment (78) that is connected to the head of the flexpin without a weld. Both may have tapered surfaces secured in contact by a plate (66) clamped against the mounting portion with screws (68) that thread into the head, thus enabling the sleeve to be detached from the pin. The head may have a cylindrical surface (72) over which the mounting segment of the sleeve fits with an interference fit exists.

Abstract: A seal guard 12 for a wide inner ring bearing assembly 10 comprising an annular member 22 configured for attachment to an external surface 24 of a bearing outer ring 16, and which radially encloses the various seal components 18 disposed within an annular opening between the inner ring 14 and outer ring 16. The annular member 22 includes an angled external surface 22A adapted to deflect external contaminates away from direct impingement upon the seal components 18.

Abstract: An epicyclic gear system (A) includes helical sun and ring gears (2, 4) and helical planet pinions (6) located between and engaged with the sun and ring gears. The gear system also includes a carrier (8) having an end wall (12) and flexpins (20) cantilevered from the end wall and extended into the planet pinions. Each flexpin at its end remote from the end wall carries a sleeve (22) that extends back over the flexpin where it is spaced from the flexpin. The planet pinion for the flexpin rotates around the sleeve on a bearing (24). The arrangement is such that the flexpin will flex adjacent to the carrier end wall circumferentially along the pitch circle of the carrier in one direction and circumferentially in the opposite direction adjacent to attachment of the sleeve. But the helical gear imparts a couple to the planet pinion that seeks to tilt the sleeve radially toward or away from the main axis of the system.

Abstract: A method and apparatus for a transmission system selectively positioning sets of planet gear support bearings (50, 55, 80, 90) to achieve an optimized load distribution among a set of drive planet pinions (22) and a set of idler planet pinions (70) disposed in engagement between two reaction gears (30, 40) in the transmission system (A, A1), for splitting an applied load between at least two pathways between an input and an output.

Abstract: A planetary gear system (P) includes a sun gear (2), a ring gear (4) a carrier (6) located between the sun and ring gears (2, 4), and planet pinions (8, 10) organized in two arrays and supported on flexpin assemblies (32, 34) in the carrier (6). All of the gearing is helical, with the sun and ring gears (2, 4) having their teeth arranged in at double helix angles (herringbone) and the planet gears (8, 10) at single helix angles. The pinions (8) of the one array engage the teeth of one angle on the sun and ring gears (2, 4) and the pinions (10) of the other array engage the teeth of the other angle on the sun and ring gears (2, 4). Torque transfers through the carrier (6) through two torque paths (a, b)—one to the flexpin assemblies (32) for one array and the other to the flexpin assemblies (34) of the other array—and the paths (a) is stiffer than the path (b). Owing to the helical cut of the teeth the planet pinions (8, 10) of the two arrays exert oppositely directed axial forces (A) on the sun gear (2).

Abstract: A bearing system (A) that supports a shaft (4) in a housing (2) includes two single row tapered roller bearings (6, 8) mounted in opposition. One of the bearings (8) compensates for thermal variations that would otherwise produce excessive preload in the system. It has a conventional cup (48) in the housing and tapered rollers (52) arranged in a single row along the raceway (54) of the cup. It also has a compensating assembly (50, 100, 110, 120, 130) on the shaft, and it includes a ribless cone (60) having a raceway (70) around which the rollers are organized, an axially displaceable rib ring (64) for positioning the rollers, a spring (66) for urging the rib ring against a stop surface (74) on the cone, and a compensating ring (68) formed from a material having a high coefficient of thermal expansion for displacing the rib ring against the force exerted by the spring when the temperature of the compensating assembly exceeds a prescribed set point temperature so as to reduce preload in the bearing system.

Abstract: A method for use with a transmission system (A, A1, B) incorporating a split gear assembly (20, 120, 220) for splitting an applied input load between two or more reaction gears (30, 40, 130, 140, 230, 240) or pathways to selectively positioning a support bearing (50, 150, 250) to achieve an optimized load distribution (LRT) among a set of drive planet pinions (22, 122, 222) and idler planet pinions (70, 170, 270) in the transmission system.

Abstract: A non-contact labyrinth seal assembly, bearing assembly therewith, and method of construction thereof, has an outer rigid carrier and an inner sleeve. The carrier has an outer cylindrical flange and a radially inwardly extending leg and the sleeve has a cylindrical wall and a radially outwardly extending flange. A body is attached to at least one of the leg and the flange, wherein the body provides, at least in part, a purely non-contact labyrinth passage extending between the carrier and the sleeve.

Abstract: A repair roller may include a cylinder with components that may have an outer surface, an inner surface and end surfaces. Each of the end surfaces may include a mating portion and outer portions that extend from the ends of the mating portion. A pair of complementary interlocking elements may be disposed within the mating portion for secure engagement of the components.

Abstract: The wear resistance of a bi-directional tapered roller bearing is improved by applying a tribological coating to both the small and large end faces of the roller and to at least one of the rib faces of the bearing assembly.

Abstract: A high ratio epicyclic gear train (A) with improved load carrying capability for transmitting power from a driven input shaft, such as may be driven by a turbine engine or engines, to a output shaft, as may be coupled to a rotor of a rotary wing aircraft. The compound epicyclic gear train incorporates a load sharing mechanism consisting of a drive sun gear (10), an idler sun gear (11), a ring gear (12), a set of drive planet gear assemblies (13), a set of idler planet gear assemblies (14), and a planet carrier assembly (15) coupled to provide at least two power pathways through said epicyclic gear train (A) between said driven input shaft and said output shaft to provide an improved overall power density of the transmission.

Abstract: A method for manufacturing large diameter tapered roller bearing cages (10B). A straight metal strip, coil or plate of cage blank material (10), precisely dimensioned in width, length and thickness, with or without windows or pockets pre-cut, is fed into a rolling mill (100). The rolling mill incorporates a pair of unparallel forming rolls (102A, 102B) disposed such that the gap (G) there between forms a wedge shape. As the cage blank material (10) is fed through the wedge-shaped forming roll gap (G), one lateral side of the cage blank material is plastically deformed to reduce its thickness (T) and to elongate its length, while no deformation or only a very slight deformation is introduced to the other lateral side of the cage blank, thus forming the cage blank into an arc shape. A third roll (104) disposed in exit side of the forming rolls (102), in a pre-calculated position, bends the rolled cage blank into a circular conical ring (10A).

Abstract: A compact modular assembly of a geared power train (100) and generator (400) suitable for use in a wind turbine application to maximize a step-up ratio between an input and output within a limited radial space. The power train is configured as a hybricyclic split-compound planetary gearing system with a grounded closed carrier flex pin system in a high torque stage (A), and an open carrier flex pin system in a low torque stage (B), having a step up ratio of approximately 30:1. To facilitate modular assembly and disassembly of the power train and generator, each component is mounted independently to opposite sides of a common support structure (500) anchored to a bedplate (502).

Abstract: A thermally stable tribological coating is applied to the outer surface of a moveable bearing outer ring in a bearing assembly for an x-ray tube rotating anode and/or the surface of a housing bore of the X-ray tube rotating anode which receives the bearing assembly. If the tribological coating is applied to the outer surface of the bearing outer ring, it is made of a material that is metallurgically incompatible with the material from which the housing containing the bearing is made. The coating includes one or more of the following: Cr, W, Mo, or Nb, or nitrides, carbides, oxides, or sulfides of Cr, W, Mo, or Nb.

Abstract: A light weight bearing cage assembly (100) consisting of a plurality of snap-on bridge elements (104) coupled between first and second cage support rings (102A, 102B) conforming to the surfaces of adjacent rolling elements (10). The snap-on bridge elements maintain rolling element (10) in separation, provide rolling element retention within the bearing assembly, and function as a lubrication reservoir between the rolling elements for grease lubricated bearings. Each snap-on bridge element may be individually removed and replaced by snap-on engagement with the first and second cage support rings. Optional locking clips or rings (300, 302) fitted over each snap fitting end of the bridge elements optionally provides additional security against accidental uncoupling of the bridge elements from the first and second cage rings.

Abstract: A structure (200) for containing a volume of lubricant additive gel (10) which is disposed within a mechanical system, in close proximity to a wear critical surface, and which is configured to provide a release of the contained additives into a flow of lubricant over time or as a function of temperature in a site-specific manner to minimize wear or reduce oil oxidation due to harsh operating conditions. The structure defines a cage or capsule with screen or mesh sides (202) having multiple perforations or openings through which the flow of lubricant may circulate. Within the contained volume of the structure (200), additives are disposed in a gel matrix (10), and are release over time or as a function of temperature, through the perorations or openings, in close operative proximity to wear critical surfaces of the mechanical system such as a bearing assembly or gear arrangement.

Abstract: An integrated wheel end which includes a movable clutch ring for selective engagement between an engaged and disengaged position for transferring driving torque from a drive shaft to the wheel end. The integrated wheel end incorporates a clutch ring abutment feature or travel limiter configured to position the movable clutch ring relative to a coupler on the wheel end during assembly with the drive shaft.

Abstract: An epicyclic gear system (A) includes a sun gear (2), a ring gear (4) located around the sun gear, planet gears (6) organized in two arrays between the sun and ring gears, and a carrier (8) having walls (14) located beyond the planet gears and flexpins (24) that project from the walls into the planet gears. Each flexpin includes an inner pin (30) provided with a flange 36 that is secured to the wall from which the inner pin projects, thus cantilevering the inner pin from the wall, and a sleeve (32) that is cantilevered from the opposite end of the inner pin and extends back over the inner pin, thus providing a double cantilever. Between the sleeve of the flexpin and the planet gear for that flexpin is a double row tapered roller bearing (26). The planet gears on the one array may be offset angularly with respect to the planet gears of the other array.