Patents Assigned to Toda Kogyo Corporation
  • Patent number: 6475687
    Abstract: Magnetic composite particles having an average particle diameter of 0.06 to 1.0 &mgr;m and a coercive force value of less than 39.790 kA/m, comprising: magnetic core particles, a coating formed on surface of said magnetic core particles, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from alkoxysilane compounds, and (2) polysiloxanes or modified polysiloxanes, and an organic blue-based pigment coat formed on said coating layer comprising said organosilicon compound, in an amount of from 1 to 50 parts by weight based on 100 parts by weight of said magnetic core particles. The magnetic composite particles are suitable for black magnetic toner not only exhibiting a deep black color but also having excellent light resistance and fluidity.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: November 5, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Yusuke Shimohata, Keisuke Iwasaki, Hiroko Morii
  • Patent number: 6472048
    Abstract: A magnetic recording medium having an excellent surface smoothness comprising a substrate and a maghemite thin film formed on the substrate. The maghemite thin film has a thickness of 10 to 50 nm and a surface roughness represented by an average surface roughness (Ra) of 0.1 to 0.7 nm and a max height (Rmax) of 1 to 10 nm. The magnetic recording medium exhibits an excellent surface smoothness without deterioration in high coercive force.
    Type: Grant
    Filed: September 29, 2000
    Date of Patent: October 29, 2002
    Assignee: Toda Kogyo Corporation
    Inventor: Yasuo Kakihara
  • Publication number: 20020153065
    Abstract: Spindle-shaped goethite particles of the present invention contain Co of 8 to 45 atm %, calculated as Co, based on whole Fe, Al of 5 to 20 atm %, calculated as Al, based on whole Fe, and have an average major axial diameter of 0.05 to 0.18 &mgr;m, each of said spindle-shaped goethite particles comprising a seed portion and a surface layer portion, the weight ratio of said seed portion to said surface layer portion being 30:70 to 80:20 and the relationship of the Co concentration of the seed portion with that of the hematite particle being 50 to 95:100 when the Co concentration of the hematite particle is 100, and said Al existing in said surface layer portion. Such spindle-shaped goethite particles are fine particles and exhibit a good particle size distribution.
    Type: Application
    Filed: August 3, 2001
    Publication date: October 24, 2002
    Applicant: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masaaki Maekawa
  • Patent number: 6465390
    Abstract: Porous composite particles contain 80 to 98% by weight of a filling material and 2 to 20% by weight of carbon, and have an average pore diameter of not more than 5 nm when measured with respect to pores existing in both the surface and inside portions thereof, an average particle size of 1 to 1,000 &mgr;m and a specific surface area of 45 to 200 m2/g. These porous composite particles individually contain the filling material in as large an amount as possible, so they have not only a high catalytic but also a high adsorption ability, thereby exhibiting an excellent catalytic activity.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: October 15, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Toshiyuki Hakata, Tomoko Okita
  • Patent number: 6458452
    Abstract: The present invention relates to titanium oxide particles having an average particle size of not more than 0.3 &mgr;m, and a BET specific surface area of 15 to 200 m2/g, containing a soluble sodium salt of not more than 230 ppm, calculated as Na, and a soluble sulfate of not more than 150 ppm, calculated as SO4, and having a pH value of not less than 8. The titanium oxide particles of the present invention are suitable as non-magnetic particles for a non-magnetic undercoat layer of a magnetic recording medium which uses magnetic particles containing iron as a main ingredient, and even more particularly, are suitable as non-magnetic particles for a non-magnetic undercoat layer of a magnetic recording medium which uses magnetic particles containing iron as a main ingredient, show an excellent dispersibility in a binder resin, contain only a small amount of soluble sodium salt and soluble sulfate, and have a pH value of not less than 8.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: October 1, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Keisuke Iwasaki, Yasuyuki Tanaka, Hiroko Morii
  • Patent number: 6459012
    Abstract: A process for treating an organohalogen compound-containing soil or ash of the present invention, comprises: mixing the organohalogen compound-containing soil or ash with an organohalogen compound-decomposition catalyst composed of a composite catalyst comprising an amine compound and iron compound particles, and having an average particle size of 0.01 to 2.0 &mgr;m, a phosphorus content of not more than 0.02% by weight, a sulfur content of not more than 0.3% by weight and a sodium content of not more than 0.3% by weight; and having an apparent density (&rgr;a) of not more than 0.8 g/ml and a catalytic activity capable of decomposing not less than 50% by weight of monochlorobenzene; and heat-treating the obtained mixture at a temperature of 150 to 600° C. The method for treating an organohalogen compound-containing soil or ash in order to effectively decompose dioxins and dioxin precursors such as aromatic organohalogen compounds or aliphatic organohalogen compounds, e.g.
    Type: Grant
    Filed: September 17, 2001
    Date of Patent: October 1, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Tomoyuki Imai, Satoshi Hatakeyama, Toshiki Matsui, Yasuhiko Fujii, Tomoko Okita, Toshiyuki Hakata
  • Patent number: 6458453
    Abstract: A magnetic recording medium composed of a non-magnetic base film and a magnetic recording layer containing a binder resin, magnetic particles, and as a filler black composite hematite particles having an average diameter of 0.08 to 1.0 &mgr;m. The composite particles have cores of hematite particles which are surface coated with an organosilicon compound. A carbon black coating is formed on the organosilicon coating layer. In addition, the hematite core particles may have an oxide or hydroxide coating layer formed on the surface of the hematite core particle, between the organosilicon coating layer and the surface of the core particles. The magnetic recording medium has not only an excellent durability and a good electromagnetic performance, but also a low light transmittance, a small surface resistivity and an excellent surface smoothness.
    Type: Grant
    Filed: April 25, 2000
    Date of Patent: October 1, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Hiroko Morii, Mamoru Kamigaki, Seiji Ishitani
  • Patent number: 6447618
    Abstract: Magnetic acicular alloy particles containing iron as a main component according to the present invention, have an average major axial diameter of 0.05 to 0.2 &mgr;m, and pH values of water suspensions of said magnetic acicular alloy particles containing iron as a main component, which satisfies the formula: (pH value of water suspension treated by A method)−(pH value of water suspension treated by B method)<0 Such magnetic acicular alloy particles containing iron as a main component exhibit an excellent dispersibility in a vehicle, especially such a vehicle composed of a binder resin having a polar group such as —SO3M (wherein M is H, Na or K), —COOH or the like, and in which an orientation and a packing density in coating film are improved.
    Type: Grant
    Filed: July 27, 1999
    Date of Patent: September 10, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kohji Mori, Yasutaka Ota
  • Patent number: 6440561
    Abstract: Iron oxide hydroxide composite particles having an average particle diameter of 0.005 to 1.0 &mgr;m, comprises: iron oxide hydroxide particles as core particles, a coating formed on surface of said iron oxide hydroxide particles, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from alkoxysilane compounds, and (2) polysiloxanes or modified polysiloxanes, and an organic pigment coat formed on said coating layer comprising said organosilicon compound, in an amount of from 1 to 30 parts by weight based on 100 parts by weight of said iron oxide hydroxide particles. The iron oxide hydroxide composite particles of the present invention contain no harmful elements and exhibit not only excellent chemical resistances such as acid resistance and alkali resistance, but also excellent heat resistance.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: August 27, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Mineko Ohsugi, Hiroko Morii
  • Patent number: 6436520
    Abstract: A magnetic display sheet of the present invention comprises: a magnet sheet having a magnetized surface, and a non-magnetized surface, which magnet sheet comprises: 400 to 1,900 parts by weight of at least one kind of magnetic particles selected from the group consisting of magnetoplumbite-structure ferrite particles and rare-earth magnet particles, as a filler, and 100 parts by weight of a binder comprising 50 to 95% by weight of at least one thermoplastic elastomer selected from the group consisting of a styrene-isoprene-styrene block copolymer resin, a styrene-ethylene.butylene-styrene block copolymer resin and an ethylene-propylene copolymer rubber, and 5 to 50% by weight of at least one soft polyolefin selected from the group consisting of a propylene homopolymer and a propylene-ethylene copolymer; and a printing paper sheet for being printed on, said paper sheet being bonded to said non-magnetized surface of said magnet sheet.
    Type: Grant
    Filed: September 1, 2000
    Date of Patent: August 20, 2002
    Assignee: Toda Kogyo Corporation
    Inventor: Kazumi Yamamoto
  • Patent number: 6436868
    Abstract: The present invention relates to a process for treating a dioxin-containing exhaust gas which can inhibit the generation of dioxin occurring either in the course of cooling of the exhaust gas between a downstream portion subsequent to a combustion chamber and a dust collector or due to a memory effect upon low-temperature combustion in flues or dust collector at the start-up or shut-down of intermittent operation-type solid waste incinerators, without large-scale incineration facilities or plant renovation and equipment investment, and a composite catalyst composition for inhibiting the generation of dioxin, comprising an iron compound, an acid gas neutralizing agent and optionally an activated carbon.
    Type: Grant
    Filed: July 7, 2000
    Date of Patent: August 20, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Tomoyuki Imai, Satoshi Hatakeyama, Toshiki Matsui, Yasuhiko Fujii, Tomoko Okita, Hiroshi Inoue, Masaki Ishihara, Masayuki Ukita
  • Patent number: 6432508
    Abstract: High-density acicular hematite particles comprise acicular hematite particles and a coat comprising an oxide of tin or oxides of tin and antimony, formed on at least a part of surfaces of said acicular hematite particles; and have an average major axial diameter of not more than 0.3 &mgr;m, a pH value of not less than 8, a soluble sodium salt content of not more than 300 ppm, calculated as Na, and a soluble sulfate content of not more than 150 ppm, calculated as SO4. Such high-density acicular hematite particles is suitable as non-magnetic particles for a non-magnetic undercoat layer of a magnetic recording medium using magnetic particles containing iron as a main ingredient, have an excellent dispersibility in vehicle and a low volume resistivity.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: August 13, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Keisuke Iwasaki, Yasuyuki Tanaka, Hiroko Morii
  • Patent number: 6428766
    Abstract: A manganese oxide which has a calcium or/and magnesium content of 0.01 to 2.50 mol % based on the moles of manganese, a lithium manganese complex oxide using the manganese oxide, and a cobalt-coated lithium manganese complex oxide are disclosed. These provide a particularly high discharge capacity and are useful for the improvement of cycle characteristics of a secondary battery as an active material of a positive electrode for a secondary battery with a nonaqueous electrolyte.
    Type: Grant
    Filed: October 25, 1999
    Date of Patent: August 6, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Shoichi Fujino, Hiroshi Takahama, Mitsuaki Hatatani, Norimiki Sugiyama, Hideaki Sadamura
  • Patent number: 6420030
    Abstract: Black iron-based composite particles of the present invention comprise: as a core particle black iron oxide particle or black iron oxide hydroxide particle having an average particle size of 0.08 to 1.0 &mgr;m; a coating layer formed on the surface of the black iron oxide particle or black iron oxide hydroxide particle, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtained from alkoxysilane compounds, (2) polysiloxanes, or modified polysiloxanes and (3) fluoroalkyl organosilane compounds obtained from fluoroalkylsilane compounds; and carbon black coat formed on said coating comprising said organosilicon compound, in an amount of 1 to 30 parts by weight based on 100 parts by weight of said black iron oxide particles or black iron oxide hydroxide particles.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: July 16, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Yasuyuki Tanaka, Hiroko Morii
  • Patent number: 6416864
    Abstract: Black magnetic toner comprising: a binder resin, and black magnetic composite particles comprising: magnetic iron oxide particles having an average particle diameter of 0.055 to 0.95 &mgr;m; a coating layer formed on the surface of said magnetic iron oxide particles, comprising at least one organosilicon compound selected from the group consisting of: (1) organosilane compounds obtainable from alkoxysilane compounds, (2) polysiloxanes or modified polysiloxanes, and (3) fluoroalkyl organosilane compounds obtainable from fluoroalkylsilane compounds; and a carbon black coat formed on said coating layer comprising said organosilicon compound, in an amount of 1 to 25 parts by weight based on 100 parts by weight of said magnetic iron oxide particles. Such a black magnetic toner can be free from being deteriorated in electric resistance due to the existence of the carbon black coat, and as a result, is suitable as a high-resistance or insulated magnetic toner.
    Type: Grant
    Filed: April 3, 2000
    Date of Patent: July 9, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Hiroko Morii, Yasuyuki Tanaka, Seiji Ishitani
  • Patent number: 6413639
    Abstract: The Mg—Al-based hydrotalcite-type particles according to the present invention have a plate surface diameter as large as from 0.1 to less than 1.0 &mgr;m, an adequate thickness ranging from 0.02 to 0.08 &mgr;m and a heat-resisting time of not less than 160 minutes when measured by a specific method, and are, therefore, suitable as a stabilizer for chlorine-containing resins.
    Type: Grant
    Filed: August 4, 2000
    Date of Patent: July 2, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Naoya Kobayashi, Torayuki Honmyo, Tsutomu Katamoto, Akinori Yamamoto
  • Patent number: 6403927
    Abstract: A vertical heat-processing apparatus includes a surrounding member, which surrounds a process chamber and a heater. The surrounding member forms a heating space around the process chamber. The heating space has zones juxtaposed in a vertical direction. Temperature sensors are arranged to detect temperatures respectively representing the zones. Supply pipes are arranged to respectively supply a cooling gas to the zones. The supply pipes are respectively provided with valves controlled by a controller. The controller adjusts opening degrees of the valves such that a flow velocity of the cooling gas in a first zone having a lower cooling rate becomes higher than a flow velocity of the cooling gas in a second zone having a higher cooling rate used as a reference.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: June 11, 2002
    Assignee: Toda Kogyo Corporation
    Inventor: Kazuhiko Kato
  • Patent number: 6398863
    Abstract: Spindle-shaped hematite particles obtained form the spindle-shaped goethite particles, can be prevented as highly as possible from causing destruction of particle shape when subjected to a heat-reduction step for producing magnetic spindle-shaped metal particles and magnetic spindle-shaped metal particles containing iron as a main component produced from the spindle-shaped goethite particles or the spindle-shaped hematite particles as a starting material, exhibit a high coercive force, an excellent particle coercive force distribution, a large saturation magnetization and an excellent oxidation stability, and are excellent in a squareness (Br/Bm) of the sheet due to a good dispersibility in a binder resin.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: June 4, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masaaki Maekawa
  • Patent number: 6398977
    Abstract: The present invention provides a hollow shape strontium iron oxide particle powder. Not only is the particle powder high in safety and excellent in workability, but exhibits a large dielectric constant when formed into an artificial dielectric material utilizing electrical conduction by being dispersed in an organic medium such as a rubber.
    Type: Grant
    Filed: April 11, 2000
    Date of Patent: June 4, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Tatsuya Nakamura, Yoji Okano, Akihisa Kajiyama
  • Patent number: 6391450
    Abstract: Spindle-shaped goethite particles are disclosed, which contain not less than 0.5 and less than 8 atom % of Co based on the total Fe and 5 to 10 atom % of Al based on the total Fe, and have an average major axis diameter of 0.18 to 0.30 &mgr;m, a size distribution (standard deviation/major axis diameter) of not more than 0.22, an average minor axis diameter of 0.025 to 0.045 &mgr;m and an average aspect ratio is 5 to 10. Spindle-shaped hematite particles and spindle-shaped magnetic iron-based alloy particles are also disclosed, which are produced from the above goethite particles. The spindle-shaped goethite particles of the present invention provide spindle-shaped magnetic iron-based alloy particles which are excellent in dispersibility (high squareness and high orientation), excellent both in weatherability and in coercive force distribution, and are useful as household DAT, 8 mm, Hi-8 tapes, VTR tapes for business purposes, computer tapes or floppy disks.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: May 21, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masayuki Uegami