Patents Assigned to Toray Battery Separator Film Co., Ltd.
  • Publication number: 20210320380
    Abstract: Disclosed is an organic/inorganic composite porous film comprising: (a) inorganic particles; and (b) a binder polymer coating layer formed partially or totally on surfaces of the inorganic particles, wherein the inorganic particles are interconnected among themselves and are fixed by the binder polymer, and interstitial volumes among the inorganic particles form a micropore structure. A method for manufacturing the same film and an electrochemical device including the same film are also disclosed. An electrochemical device comprising the organic/inorganic composite porous film shows improved safety and quality.
    Type: Application
    Filed: June 25, 2021
    Publication date: October 14, 2021
    Applicants: LG CHEM, LTD., TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Hyun Hang YONG, Sang Young LEE, Seok Koo KIM, Soon Ho AHN, Jung Don SUK
  • Publication number: 20190229316
    Abstract: Disclosed is an organic/inorganic composite porous film comprising: (a) inorganic particles; and (b) a binder polymer coating layer formed partially or totally on surfaces of the inorganic particles, wherein the inorganic particles are interconnected among themselves and are fixed by the binder polymer, and interstitial volumes among the inorganic particles form a micropore structure. A method for manufacturing the same film and an electrochemical device including the same film are also disclosed. An electrochemical device comprising the organic/inorganic composite porous film shows improved safety and quality.
    Type: Application
    Filed: April 3, 2019
    Publication date: July 25, 2019
    Applicants: LG Chem, Ltd., TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Hyun Hang YONG, Sang Young LEE, Seok Koo KIM, Soon Ho AHN, Jung Don SUK
  • Publication number: 20190081306
    Abstract: A preparation method of a separator according to the present disclosure includes preparing an aqueous slurry including inorganic particles, a binder polymer, and an aqueous medium, and coating the aqueous slurry on at least one surface of a porous polymer substrate to form an organic-inorganic composite porous coating layer, wherein capillary number of the aqueous slurry has a range between 0.3 and 65.
    Type: Application
    Filed: November 8, 2018
    Publication date: March 14, 2019
    Applicants: LG CHEM, LTD., TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Joo-Sung LEE, Sun-Mi JIN
  • Patent number: 10158111
    Abstract: A preparation method of a separator according to the present disclosure includes preparing an aqueous slurry including inorganic particles, a binder polymer, and an aqueous medium, and coating the aqueous slurry on at least one surface of a porous polymer substrate to form an organic-inorganic composite porous coating layer, wherein capillary number of the aqueous slurry has a range between 0.3 and 65.
    Type: Grant
    Filed: April 1, 2015
    Date of Patent: December 18, 2018
    Assignees: LG CHEM, LTD., TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Joo-Sung Lee, Sun-Mi Jin
  • Publication number: 20180166671
    Abstract: Disclosed is an organic/inorganic composite porous film comprising: (a) inorganic particles; and (b) a binder polymer coating layer formed partially or totally on surfaces of the inorganic particles, wherein the inorganic particles are interconnected among themselves and are fixed by the binder polymer, and interstitial volumes among the inorganic particles form a micropore structure. A method for manufacturing the same film and an electrochemical device including the same film are also disclosed. An electrochemical device comprising the organic/inorganic composite porous film shows improved safety and quality.
    Type: Application
    Filed: February 6, 2018
    Publication date: June 14, 2018
    Applicants: LG Chem, Ltd., TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Hyun Hang YONG, Sang Young LEE, Seok Koo KIM, Soon Ho AHN, Jung Don SUK
  • Publication number: 20170341035
    Abstract: A polyolefin microporous membrane is disclosed. The polyolefin microporous membrane includes a polyolefin resin, where the polyolefin resin contains at least 80 mass % polypropylene resin, and where the polyolefin microporous membrane has a maximum pore size of less than 30.0 nm and a mean flow pore size of less than 20.0 nm.
    Type: Application
    Filed: December 25, 2015
    Publication date: November 30, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Go SATO, Toshihiko KANEDA, Koichi KONO
  • Publication number: 20170309883
    Abstract: A laminated polyolefin microporous membrane is disclosed. The laminated polyolefin microporous membrane includes a first polyolefin microporous membrane, and a second polyolefin microporous membrane. A shutdown temperature of the laminated polyolefin microporous membrane is from 128° C. to 135° C., an air permeation resistance increase rate from 30° C. to 105° C. per 20 ?m of thickness of the laminated polyolefin microporous membrane is less than 1.5 sec/100 cc Air/° C., and a variation range in an F25 value of the laminated polyolefin microporous membrane in a longitudinal direction is not greater than 1 MPa. The F25 value represents a value determined by dividing the load at 25% elongation of a sample of the laminated polyolefin microporous membrane as measured with a tensile tester by the cross-sectional area of the sample polyolefin microporous membrane.
    Type: Application
    Filed: October 5, 2016
    Publication date: October 26, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Naoki MIZUNO, Masami SUGATA
  • Publication number: 20170282513
    Abstract: A multi-layer polyolefin porous membrane is disclosed. The membrane includes first and second layers, and a plurality of protrusions including polyolefin. The protrusions have a protrusion width (W) satisfying 5 ?m?W?50 ?m and have a protrusion height (H) satisfying 0.5 ?m?H. The protrusions are randomly disposed on a first side of the membrane, and the protrusions are disposed with a density of not less than 3 protrusions/cm2 and not greater than 200 protrusions/cm2. A meltdown temperature of the membrane is not lower than 165° C., an air permeation resistance of the membrane is not greater than 300 sec/100 cc Air, and a thickness of the membrane is not greater than 20 ?m.
    Type: Application
    Filed: April 28, 2015
    Publication date: October 5, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Masami SUGATA, Koichi MATANO, Naoki MIZUNO
  • Publication number: 20170274329
    Abstract: A polyolefin microporous membrane is disclosed. The membrane has a width of not less than 100 mm, and a variation range of an F25 value in a width direction is not greater than 1 MPa. The F25 value is a value obtained by dividing a load at 25% elongation of a sample of the laminated polyolefin microporous membrane as measured with a tensile testing machine by a cross-sectional area of the sample.
    Type: Application
    Filed: November 5, 2015
    Publication date: September 28, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Naoki MIZUNO, Masami SUGATA
  • Publication number: 20170229698
    Abstract: A separator for batteries that achieves both adhesiveness to electrodes and low thermal shrinkage, which have been conventionally difficult to be compatible with each other, and has excellent ion permeability in order to further improve the safety of the separator, on the assumption that lithium ion secondary batteries are widely used for electric automobiles and the like, which require the batteries to withstand severe operating conditions. The separator for batteries is configured such that a modified porous layer containing a fluororesin and inorganic particles is laminated on at least one side of a porous membrane formed of a polyolefin resin. The content of the particles is equal to or more than 40% by volume and less than 70% volume with respect to the total of the fluororesin and the particles. The fluororesin has a crystallinity of equal to or more than 36% and less than 70%.
    Type: Application
    Filed: March 25, 2015
    Publication date: August 10, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventor: Naoki MIZUNO
  • Publication number: 20170165893
    Abstract: A method of producing a microporous plastic film is disclosed. The method achieves various characteristics such as strength while having an excellent appearance grade by using a wet stretching method. The method includes kneading a diluent and a polymer with an extruder to produce a kneaded polymer, discharging the kneaded polymer into a sheet, and stretching the sheet in a conveying direction of the sheet with a plurality of rollers. The diluent is applied to at least one of the rollers and the sheet while stretching the sheet.
    Type: Application
    Filed: March 10, 2015
    Publication date: June 15, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Takashi ICHINOMIYA, Masami SUGATA
  • Patent number: 9666849
    Abstract: A separator may include (A) a porous substrate having pores, and (B) a porous coating layer formed on at least one surface of the porous substrate and made from a mixture of inorganic particles and a binder polymer, and the binder polymer may contain a copolymer of (a) a first monomer unit with at least one of an amine group and an amide group at a side chain, and (b) a second monomer unit of (meth)acrylate with an alkyl group having 1 to 14 carbon atoms. The porous coating layer of the separator may have a high packing density, thereby easily forming a thin film battery without hindering safety, and may have good adhesive strength with the porous substrate, thereby preventing detachment of the inorganic particles in the porous coating layer during assembly of an electrochemical device.
    Type: Grant
    Filed: September 17, 2012
    Date of Patent: May 30, 2017
    Assignees: LG Chem, Ltd., Toray Battery Separator Film Co., Ltd.
    Inventors: Jeong-Min Ha, Kee-Young Kim, Byeong-Gyu Cho, Sun-Mi Jin, No-Ma Kim, Jong-Hun Kim, Byoung-Jin Shin
  • Publication number: 20170149038
    Abstract: A polyolefin multilayer microporous membrane is disclosed. The polyolefin multilayer microporous membrane has at least three layers, the membrane comprising a first microporous layer composed of a polyethylene resin containing an ultrahigh molecular weight polyethylene (surface layers) and a second microporous layer composed of a polyolefin rein containing a high-density polyethylene and polypropylene (intermediate layer), wherein (I) the pin puncture strength is at least 25 g/?m, (II) the coefficient of static friction with respect to a metal foil is at least 0.40, and (III) the meltdown temperature is at least 180° C.
    Type: Application
    Filed: May 28, 2015
    Publication date: May 25, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Yukiko MIURA, Hideto MITSUOKA, Takashi KUBOTA
  • Patent number: 9647253
    Abstract: A method of producing microporous membranes includes stretching a multi-layer layer extrudate having first and second layers, the first layer including a first polyolefin and a first diluent, and the second layer including a second polyolefin and a second diluent, the second polyolefin including polypropylene in an amount of 1.0 wt. % to 40.0 wt. %, the polypropylene having an Mw>0.9×106 and a ?Hm?100.0 J/g; removing at least a portion of the diluents to produce a dried membrane having a first length and a first width; stretching the membrane by a first magnification factor of 1.1 to 1.5 and stretching the membrane by a second magnification factor of 1.1 to 1.3; and reducing the width.
    Type: Grant
    Filed: July 25, 2014
    Date of Patent: May 9, 2017
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Kotaro Takita, Yoichi Matsuda, Sadakatsu Suzuki
  • Publication number: 20170125766
    Abstract: A polyolefin multilayer microporous membrane is disclosed. The polyolefin multilayer microporous membrane has a low air permeability value, maintains high porosity and mechanical strength even when formed into a thin film. The polyolefin multilayer microporous membrane also has excellent impedance characteristics. The polyolefin multilayer microporous membrane has excellent battery characteristics when used as a battery separator.
    Type: Application
    Filed: June 19, 2015
    Publication date: May 4, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Kosuke HARUMOTO, Yukiko MIURA, Hideto MITSUOKA
  • Patent number: 9624349
    Abstract: A polyolefin microporous membrane is produced by forming a gel-like molding using a polyolefin resin containing polypropylene, and stretching the molding in at least one direction, followed by washing, the polyolefin microporous membrane having an injection of electrolyte of 20 seconds or less and a uniform polypropylene distribution in at least one plane perpendicular to the thickness direction.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: April 18, 2017
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Takeshi Ishihara, Koichi Kono
  • Patent number: 9620766
    Abstract: Considering that battery separators will require further thinner materials and lower costs in the future, a battery separator of the present invention, in which multi-layer polyolefin porous membrane with exceptionally high peel strength against a modified porous layer, suitable for high-speed processing during slit process and battery assembly process, and suitable for laminating on a multi-layer modified porous layer, and a multi-layer modified porous layer are laminated, is provided. A multi-layer polyolefin porous membrane comprising at least two or more layers, the multi-layer polyolefin porous membrane having a shut-down temperature in a range of 128 to 135° C., a rate of increase in air permeation resistance from 30° C. to 105° C. scaled to 20 ?m thickness less than 1.5 sec/100 cc Air/° C., and a thickness not more than 20 ?m.
    Type: Grant
    Filed: March 10, 2015
    Date of Patent: April 11, 2017
    Assignee: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Masami Sugata, Koichi Matano, Naoki Mizuno, Kosuke Harumoto
  • Patent number: 9614212
    Abstract: A method produces a composite porous membrane including a porous membrane A formed of a polyolefin-based resin; and a porous membrane B containing a heat-resistant resin and laminated on the porous membrane A, including: (i) applying a heat-resistant resin solution onto a base film, followed by passing the coated film through a low-humidity zone, and then through a high-humidity zone to form a heat-resistant resin membrane on the base film; and (ii) bonding together the heat-resistant resin membrane formed in step (i) and a porous membrane A formed of a polyolefin-based resin, followed by converting the heat-resistant resin membrane into a porous membrane B by immersion in a solidification bath, and washing and drying the same to obtain the composite porous membrane.
    Type: Grant
    Filed: January 14, 2015
    Date of Patent: April 4, 2017
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Naoki Mizuno, Michihiko Irie, Yoshitaka Ayuzawa, Masanori Nakamura
  • Publication number: 20170092920
    Abstract: A polyolefin microporous membrane is disclosed. The membrane includes at least one microporous membrane layer, where the microporous membrane layer has an air permeability between about 100 sec/100 cc and about 220 sec/100 cc, a pin puncture strength of at least 550 gf, and a crystallization half time t1/2 of from 10 to 35 minutes when subjected to isothermal crystallization at 117° C. The air permeability and the pin puncture strength are normalized to a thickness of 16 ?m.
    Type: Application
    Filed: May 28, 2015
    Publication date: March 30, 2017
    Applicant: TORAY BATTERY SEPARATOR FILM CO., LTD.
    Inventors: Tomiko MATSUMOTO, Masami SUGATA, Koichi KONO
  • Patent number: 9595703
    Abstract: A polyethylene microporous membrane has a Gurley air permeability of 1 to 1,000 sec/100 mL/25 ?m, wherein the total length of waviness widths in the width direction of the polyethylene microporous membrane is not more than one-third of the overall width of the microporous membrane. The polyethylene microporous membrane has excellent planarity without compromising any other important physical property such as permeability.
    Type: Grant
    Filed: March 22, 2013
    Date of Patent: March 14, 2017
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Hideto Mitsuoka, Shintaro Kikuchi, Kazuhiro Yamada