Abstract: Pipe splitting apparatuses and systems including a replaceable blade, and methods therefor, are provided. In various examples, a cable retention and release mechanism is configured to releasably engage a cable and includes one or more segments of a pipe splitting apparatus including a cable passage. A segmented collet includes tapered segments and is disposed within a tapered portion of a cable passage of the one or more segments. Channel surfaces of the tapered segments together form a cable channel through the segmented collet. The cable channel is configured to widen in a disengaged position of the segmented collet and narrow in an engaged position of the segmented collet. A spring is disposed within the spring pocket of the one or more segments to bias the segmented collet distally in the engaged position.

Abstract: Pipe splitting apparatuses and systems including a replaceable blade, and methods therefor, are provided. In various examples, a pipe splitting apparatus includes an outer surface including a recess. A blade including a portion is disposed within the recess. A hardenable material is disposed within the recess. The hardenable material is configured to flow upon application to fill empty space within the recess and at least partially around the portion of the blade disposed within the recess. The hardenable material is further configured to harden after application to secure the portion of the blade within the recess and fix the blade to the pipe splitting apparatus.

Abstract: A pipe replacement system and method are shown. Configurations are shown that include a pulley that does not damage a bursting tool, as the bursting tool is pulled into a pit. Configurations are also shown that include a boom that does not need an extraction cage for the bursting tool.

Abstract: A drill head system and method of use is shown. Drill head systems shown provide for a secure drill head connection to a cylindrical portion or sonde housing, while still allowing for easy removal of a drill head without using pipe wrenches, breaker bars, etc. An internal fastener further provides easy assembly and disassembly of the drill head by protecting components from dirt or other debris. A tapered connection with male and female fittings are shown in one example that further provide a robust joint between components such as a drill head and a sonde housing.

Abstract: A puller is provided with a number of advantages. Pullers are described that have a high power to weight ratio, and a high power to volume ratio. Examples of pullers and pulling systems include configurations that provide high cable friction in a small device volume. Examples of pullers and pulling systems also include constant force pulling which is desirable in particular for small diameter pipe replacement. Using pullers and pulling systems as described, minimally invasive pipe replacement operations are possible. Reversible pullers are also provided that decrease the amount of time needed to burst or split multiple segments of pipe.

Abstract: A pipe replacement system and cable guide frame are shown. Configurations are shown that include plurality of guide pulleys attached to the cable guide frame to define a curved path between a pipe to be replaced and a cable pulling system. Configurations are shown where a pipe breaking tool is pulled over the plurality of guide pulleys for ease of removal after a replacement operation. Configurations are also shown that include a stationary splitter adjacent to the cable pulling system to prevent jamming of the cable pulling system.

Abstract: Pipe replacement devices, and systems are shown. Devices and systems may include jointed cutters and floating cutters to navigate difficult pipe replacement conditions. Devices and systems may also include replacement pipe with pre-installed supply hoses, such as lubricant supply and/or pneumatic supply hoses. Methods of pipe replacement are also described, including splitting old pipe and pulling in new pipe behind the equipment as splitting progresses.

Abstract: A puller is provided with a number of advantages. Pullers are described that have a high power to weight ratio, and a high power to volume ratio. Examples of pullers and pulling systems include harmonic drive gear reduction elements and configurations that provide high cable friction in a small device volume. Examples of pullers and pulling systems also include constant force pulling which is desirable in particular for small diameter pipe replacement. Using pullers and pulling systems as described, minimally invasive pipe replacement operations are possible. Reversible pullers are also provided that decrease the amount of time needed to burst or split multiple segments of pipe.

Abstract: Pipe splitting apparatuses and systems including a replaceable blade, and methods therefor, are provided. In various examples, a pipe splitting apparatus includes an outer surface including a recess. A blade including a portion is disposed within the recess. A hardenable material is disposed within the recess. The hardenable material is configured to flow upon application to fill empty space within the recess and at least partially around the portion of the blade disposed within the recess. The hardenable material is further configured to harden after application to secure the portion of the blade within the recess and fix the blade to the pipe splitting apparatus.

Abstract: A cable retention and release mechanism includes a cable gripping device including a cable passage. A cable extends through the cable passage. A cable gripping device collar is movably coupled around the cable gripping device. An outer cable gripping device surface is seated against a cable gripping device receiving inner surface preventing movement of the cable gripping device relative to the cable gripping device collar. The cable gripping device receiving inner surface clamps the cable gripping device on the cable and prevents sliding movement of the cable. A jack is movably coupled with the cable gripping device collar. In a first engaged position the jack is engaged against the cable gripping device proximal end. In a second engaged position the jack unseats the outer cable gripping device surface from the cable gripping device receiving inner surface and releases the clamping of the cable.

Abstract: A portable winch and method of use is shown. One advantage of winches shown includes an ability to lower a boom or boom sections into limited access exit pit for winching operations such as pipe bursting. Sectional boom designs shown provide the ability to easily raise and lower a boom large distances without the need for a single long boom. Selected winch designs shown include flexible inserts between the boom and the winch frame that help resist damage from unforeseen shifting of the device during operation. Designs and methods shown also include multiple pulleys on a boom end unit. Fasteners are shown that reduce build up of debris.

Abstract: A splitter system and methods are shown. Examples of splitter systems provide limited possibility of damage to adjacent utilities in the ground. Further, examples of splitter systems relax a shape memory of split pipe, which in turn reduces friction in a splitting operation. Configurations are further shown that provide lubrication to splitting operations in a number of locations along a splitter system. Configurations are also shown that provide electrical isolation to cutting blades.

Abstract: Pipe splitting apparatuses and systems including a replaceable blade, and methods therefore, are provided. In various examples, a pipe splitting apparatus includes an outer surface including a recess. A blade including a portion is disposed within the recess. A hardenable material is disposed within the recess. The hardenable material is configured to flow upon application to fill empty space within the recess and at least partially around the portion of the blade disposed within the recess. The hardenable material is further configured to harden after application to secure the portion of the blade within the recess and fix the blade to the pipe splitting apparatus.

Abstract: A portable winch and method of use is shown. One advantage of winches shown includes an ability to lower a boom or boom sections into limited access exit pit for winching operations such as pipe bursting. Sectional boom designs shown provide the ability to easily raise and lower a boom large distances without the need for a single long boom. Selected winch designs shown include flexible inserts between the boom and the winch frame that help resist damage from unforeseen shifting of the device during operation. Designs and methods shown also include multiple pulleys on a boom end unit. Fasteners are shown that reduce build up of debris.

Abstract: A pipe cutter and methods are shown. Examples of pipe cutters allow a user to only rotate the pipe cutter back and forth by a small number of degrees sufficient to provide each path cut by a number of cutter wheels to intersect. Cutter wheels with shoulders are shown, that keep cutting blades from penetrating to an inner diameter of a protective housing.

Abstract: A pipe splitter is shown including a splitter body having a central opening configured to accept a pulling or pushing member. An expander has an entry profile smaller than an inner diameter of a pipe to be split and an expanded profile that is larger than the inner diameter of the pipe to be split. A protrusion is disposed on the expander. The protrusion is configured to concentrate splitting stress at a location on the pipe. The concentrated splitting stress is greater than a threshold stress of the pipe to burst the pipe. In some examples, a method of pipe splitting is described.

Abstract: A drill stem connection system and method is shown that provides a secure hold on drill stem surfaces while unscrewing a threaded connection. Two lever arm components are adjustable to a number of possible orientations to allow for fitting the drill stem wrench in tight spaces. Concentric rotation of lever arm components facilitates connection of the lever arm components together. Configurations and methods shown provide a stable and powerful tool to loosen threaded drill stem effectively.

Abstract: A portable winch and method of use is shown. One advantage of winches shown includes an ability to lower a boom or boom sections into limited access exit pit for winching operations such as pipe bursting. Sectional boom designs shown provide the ability to easily raise and lower a boom large distances without the need for a single long boom. Selected winch designs shown include flexible inserts between the boom and the winch frame that help resist damage from unforeseen shifting of the device during operation. Designs and methods shown also include multiple pulleys on a boom end unit. Fasteners are shown that reduce build up of debris.

Abstract: A pipe removal method includes navigating a flexible element through a first pipe. At least a portion of the flexible element is coupled with the first pipe. The flexible element and the first pipe are pulled as a composite assembly, and the flexible element reinforces the tensile strength of the first pipe. In one example, the first pipe is at least pulled in compression between the point of coupling between the flexible element and the first pipe and a proximal end of the flexile element. In another example, the method includes wrapping the composite assembly around a spool. The composite assembly is thereby removed from the ground surrounding the first pipe.

Abstract: This document discusses, among other things, devices, apparatuses, and methods for the replacement of existing underground pipes. In general, an apparatus comprises a body, including a receiving portion, and a breaking assembly adapted to be positioned within the receiving portion and detachably coupled to the body. In one example, the body and the breaking assembly are adapted, when coupled, to split the existing underground pipe when pulled therethrough using one or more cutting wheels. In varying examples, each cutting wheel radially protrudes out of a breaking assembly housing an increasing amount along a length of the apparatus allowing for a clean, progressive cut of the existing pipe. In another example, the body and the breaking assembly are adapted, when coupled, to burst the existing pipe when pulled therethrough. Advantageously, the present devices, apparatuses, and methods may provide replacement of underground pipes requiring minimal excavation and making economical use of parts.