Patents Assigned to U.S. Department of Energy
  • Patent number: 9598318
    Abstract: The disclosure provides a refractory brick system comprising a chromia refractory brick for operation in the slagging environment of an air-cooled gasifier. The chromia refractory brick comprises a ceramically-bonded porous chromia refractory having a porosity greater than 9% and having carbon deposits residing within the pores. The brick may be further comprised of Al2O3. The air-cooled gasifier generates a liquefied slag in contact with the refractory brick and generally operates at temperatures between 1250° C. and 1575° C. and pressures between 300 psi to 1000 psi, with oxygen partial pressures generally between 10?4 and 10?10 atm. The refractory brick performs without substantial chromium carbide or chromium metal formation in the low oxygen partial pressure environment. The inclusion of carbon without chromium carbide formation provides for significant mitigation of slag penetration and significantly reduced refractory wear.
    Type: Grant
    Filed: September 11, 2014
    Date of Patent: March 21, 2017
    Assignee: U.S. Department of Energy
    Inventors: James P. Bennett, Kyei-Sing Kwong
  • Patent number: 9597643
    Abstract: Mixed Matrix Membrane (MMM) are composite membranes for gas separation and comprising a quantity of inorganic filler particles, in particular metal organic framework (MOF), dispersed throughout a polymer matrix comprising one or more polymers. This disclosure is directed to MOF functionalized through addition of a pendant functional group to the MOF, in order to improve interaction with a surrounding polymer matrix in a MMM. The improved interaction aids in avoiding defects in the MMM due to incompatible interfaces between the polymer matrix and the MOF particle, in turn increasing the mechanical and gas separation properties of the MMM. The disclosure is also directed to a MMM incorporating the surface functionalized MOF.
    Type: Grant
    Filed: October 21, 2014
    Date of Patent: March 21, 2017
    Assignee: U.S. Department of Energy
    Inventors: Erik Albenze, Michael Lartey, Tao Li, David R. Luebke, Hunaid B. Nulwala, Nathaniel L. Rosi, Surendar R. Venna
  • Patent number: 9598644
    Abstract: A method of hydrogenation utilizing a reactant gas mixture comprising a carbon oxide and a hydrogen agent, and a hydrogenation catalyst comprising a mixed-metal oxide containing metal sites supported and/or incorporated into the lattice. The mixed-metal oxide comprises a pyrochlore, a brownmillerite, or mixtures thereof doped at the A-site or the B-site. The metal site may comprise a deposited metal, where the deposited metal is a transition metal, an alkali metal, an alkaline earth metal, or mixtures thereof. Contact between the carbon oxide, hydrogen agent, and hydrogenation catalyst under appropriate conditions of temperature, pressure and gas flow rate generate a hydrogenation reaction and produce a hydrogenated product made up of carbon from the carbon oxide and some portion of the hydrogen agent. The carbon oxide may be CO, CO2, or mixtures thereof and the hydrogen agent may be H2. In a particular embodiment, the hydrogenated product comprises olefins, paraffins, or mixtures thereof.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: March 21, 2017
    Assignee: U.S. Department of Energy
    Inventors: Dushyant Shekhawat, David A. Berry, Daniel J. Haynes, Victor Abdelsayed, Mark W. Smith, James J. Spivey
  • Patent number: 9579722
    Abstract: A method and apparatus for generating transpiration cooling using an oxidized porous HTA layer metallurgically bonded to a substrate having micro-channel architectures. The method and apparatus generates a porous HTA layer by spreading generally spherical HTA powder particles on a substrate, partially sintering under O2 vacuum until the porous HTA layer exhibits a porosity between 20% and 50% and a neck size ratio between 0.1 and 0.5, followed by a controlled oxidation generating an oxidation layer of alumina, chromia, or silica at a thickness of about 20 to about 500 nm. In particular embodiments, the oxidized porous HTA layer and the substrate comprise Ni as a majority element. In other embodiments, the oxidized porous HTA layer and the substrate further comprise Al, and in additional embodiments, the oxidized porous HTA layer and the substrate comprise ?-Ni+??-Ni3Al.
    Type: Grant
    Filed: January 14, 2015
    Date of Patent: February 28, 2017
    Assignee: U.S. Department of Energy
    Inventors: Mary Anne Alvin, Iver Anderson, Andy Heidlof, Emma White, Bruce McMordie
  • Patent number: 9568377
    Abstract: The disclosure relates to an optical method for temperature sensing utilizing a temperature sensing material. In an embodiment the gas stream, liquid, or solid has a temperature greater than about 500° C. The temperature sensing material is comprised of metallic nanoparticles dispersed in a dielectric matrix. The metallic nanoparticles have an electronic conductivity greater than approximately 10?1 S/cm at the temperature of the temperature sensing material. The dielectric matrix has an electronic conductivity at least two orders of magnitude less than the dispersed metallic nanoparticles at the temperature of the temperature sensing material. In some embodiments, the chemical composition of a gas stream or liquid is simultaneously monitored by optical signal shifts through multiple or broadband wavelength interrogation approaches.
    Type: Grant
    Filed: February 11, 2014
    Date of Patent: February 14, 2017
    Assignee: U.S. Department of Energy
    Inventors: Paul R. Ohodnicki, Jr., Thomas D. Brown, Michael P. Buric, Christopher Matranga
  • Patent number: 9562203
    Abstract: The disclosure provides a gasification process for the production of a methane-rich syngas at temperatures exceeding 400° C. through the use of an alkali hydroxide MOH, using a gasification mixture comprised of at least 0.25 moles and less than 2 moles of water for each mole of carbon, and at least 0.15 moles and less than 2 moles of alkali hydroxide MOH for each mole of carbon. These relative amounts allow the production of a methane-rich syngas at temperatures exceeding 400° C. by enabling a series of reactions which generate H2 and CH4, and mitigate the reforming of methane. The process provides a methane-rich syngas comprised of roughly 20% (dry molar percentage) CH4 at temperatures above 400° C., and may effectively operate within an IGFC cycle at reactor temperatures between 400-900° C. and pressures in excess of 10 atmospheres.
    Type: Grant
    Filed: November 26, 2014
    Date of Patent: February 7, 2017
    Assignee: U.S. Department of Energy
    Inventors: Nicholas S. Siefert, Dushyant Shekhawat, David A. Berry, Wayne A. Surdoval
  • Patent number: 9557282
    Abstract: A method and high precision robot arm system are provided, for example, for X-ray nanodiffraction with an X-ray nanoprobe. The robot arm system includes duo-vertical-stages and a kinematic linkage system. A two-dimensional (2D) vertical plane ultra-precision robot arm supporting an X-ray detector provides positioning and manipulating of the X-ray detector. A vertical support for the 2D vertical plane robot arm includes spaced apart rails respectively engaging a first bearing structure and a second bearing structure carried by the 2D vertical plane robot arm.
    Type: Grant
    Filed: June 12, 2014
    Date of Patent: January 31, 2017
    Assignee: U.S. Department of Energy
    Inventors: Deming Shu, Yong Chu
  • Patent number: 9556503
    Abstract: The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, copper, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M23C6carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650° C.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: January 31, 2017
    Assignee: U.S. Department of Energy
    Inventors: Jeffrey A. Hawk, Paul D. Jablonski, Christopher J. Cowen
  • Patent number: 9557053
    Abstract: The disclosure provides a metal ferrite oxygen carrier for the chemical looping combustion of solid carbonaceous fuels, such as coal, coke, coal and biomass char, and the like. The metal ferrite oxygen carrier comprises MFexOy on an inert support, where MFexOy is a chemical composition and M is one of Mg, Ca, Sr, Ba, Co, Mn, and combinations thereof. For example, MFexOy may be one of MgFe2O4, CaFe2O4, SrFe2O4, BaFe2O4, CoFe2O4, MnFeO3, and combinations thereof. The MFexOy is supported on an inert support. The inert support disperses the MFexOy oxides to avoid agglomeration and improve performance stability. In an embodiment, the inert support comprises from about 5 wt. % to about 60 wt. % of the metal ferrite oxygen carrier and the MFexOy comprises at least 30 wt. % of the metal ferrite oxygen carrier. The metal ferrite oxygen carriers disclosed display improved reduction rates over Fe2O3, and improved oxidation rates over CuO.
    Type: Grant
    Filed: September 20, 2013
    Date of Patent: January 31, 2017
    Assignee: U.S. Department of Energy
    Inventors: Ranjani V. Siriwardane, Yueying Fan
  • Patent number: 9557394
    Abstract: Methods for determining the identity of a substance are provided. A classification parameter set is defined to allow identification of substances that previously could not be identified or to allow identification of substances with a higher degree of confidence. The classification parameter set may include at least one of relative nuclear susceptibility (RNS) or an x-ray linear attenuation coefficient (LAC). RNS represents the density of hydrogen nuclei present in a substance relative to the density of hydrogen nuclei present in water. The extended classification parameter set may include T1, T2, and/or T1? as well as at least one additional classification parameter comprising one of RNS or LAC. Values obtained for additional classification parameters as well as values obtained for T1, T2, and T1? can be compared to known classification parameter values to determine whether a particular substance is a known material.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: January 31, 2017
    Assignee: U.S. Department of Energy
    Inventors: Michelle A. Espy, Andrei N. Matlashov, Larry J. Schultz, Petr L. Volegov, Algis Urbaitis, Henrik Sandin, Jacob Yoder, Stephen Surko
  • Patent number: 9548585
    Abstract: A multi-point laser device comprising a plurality of optical pumping sources. Each optical pumping source is configured to create pumping excitation energy along a corresponding optical path directed through a high-reflectivity mirror and into substantially different locations within the laser media thereby producing atomic optical emissions at substantially different locations within the laser media and directed along a corresponding optical path of the optical pumping source. An output coupler and one or more output lenses are configured to produce a plurality of lasing events at substantially different times, locations or a combination thereof from the multiple atomic optical emissions produced at substantially different locations within the laser media. The laser media is a single continuous media, preferably grown on a single substrate.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: January 17, 2017
    Assignee: U.S. Department of Energy
    Inventors: Dustin L. McIntyre, Steven D. Woodruff
  • Patent number: 9540286
    Abstract: A method for producing monolithic Zirconium Carbide (ZrC) is described. The method includes raising a pressure applied to a ZrC powder until a final pressure of greater than 40 MPa is reached; and raising a temperature of the ZrC powder until a final temperature of less than 2200° C. is reached.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: January 10, 2017
    Assignee: U.S. Department of Energy
    Inventor: Brian V. Cockeram
  • Patent number: 9523499
    Abstract: The disclosure provides an oxygen carrier for a chemical looping cycle, such as the chemical looping combustion of solid carbonaceous fuels, such as coal, coke, coal and biomass char, and the like. The oxygen carrier is comprised of at least 24 weight % (wt %) CuO, at least 10 wt % Fe2O3, and an inert support, and is typically a calcine. The oxygen carrier exhibits a CuO crystalline structure and an absence of iron oxide crystalline structures under XRD crystallography, and provides an improved and sustained combustion reactivity in the temperature range of 600° C.-1000° C. particularly for solid fuels such as carbon and coal.
    Type: Grant
    Filed: June 14, 2011
    Date of Patent: December 20, 2016
    Assignee: U.S. Department of Energy
    Inventors: Ranjani V. Siriwardane, Hanjing Tian
  • Patent number: 9500083
    Abstract: An apparatus to reduce wear and friction between CMC-to-metal attachment and interface, including a metal layer configured for insertion between a surface interface between a CMC component and a metal component. The surface interface of the metal layer is compliant relative to asperities of the surface interface of the CMC component. A coefficient of friction between the surface interface of the CMC component and the metal component is about 1.0 or less at an operating temperature between about 300° C. to about 325° C. and a limiting temperature of the metal component.
    Type: Grant
    Filed: November 26, 2012
    Date of Patent: November 22, 2016
    Assignee: U.S. Department of Energy
    Inventors: Ronald Ralph Cairo, Jason Robert Parolini, John McConnell Delvaux
  • Patent number: 9461191
    Abstract: A back surface reflector (BSR) is described. The BSR includes a reflecting layer, a substrate and an adhesion layer between the reflecting layer and the substrate. The adhesion layer includes 3-mercaptopropyl (trimethoxy) silane (a.k.a. Merc).
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: October 4, 2016
    Assignee: U.S. Department of Energy
    Inventors: Bernard Wernsman, Joseph N. Fiedor, Lawrence G. Irr, Marc N. Palmisiano
  • Patent number: 9437796
    Abstract: A thermoelectric material and a thermoelectric converter using this material. The thermoelectric material has a first component including a semiconductor material and a second component including a rare earth material included in the first component to thereby increase a figure of merit of a composite of the semiconductor material and the rare earth material relative to a figure of merit of the semiconductor material. The thermoelectric converter has a p-type thermoelectric material and a n-type thermoelectric material. At least one of the p-type thermoelectric material and the n-type thermoelectric material includes a rare earth material in at least one of the p-type thermoelectric material or the n-type thermoelectric material.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: September 6, 2016
    Assignees: RESEARCH TRIANGLE INSTITUTE, U.S. DEPARTMENT OF ENERGY
    Inventors: Rama Venkatasubramanian, Bruce Allen Cook, Evgenii M. Levin, Joel Lee Harringa
  • Patent number: 9427785
    Abstract: A method of remediation at a remediation site having one or more undesirable conditions in which one or more soil characteristics, preferably soil pH and/or elemental concentrations, are measured at a remediation site. A trace element humate surfactant composition is prepared comprising a humate solution, element solution and at least one surfactant. The prepared trace element humate surfactant composition is then dispensed onto the remediation site whereby the trace element humate surfactant composition will reduce the amount of undesirable compounds by promoting growth of native species activity. By promoting native species activity, remediation occurs quickly and environmental impact is minimal.
    Type: Grant
    Filed: June 25, 2014
    Date of Patent: August 30, 2016
    Assignee: U.S. Department of Energy
    Inventors: Catherine Lynn Riddle, Steven Cheney Taylor, Debra Fox Bruhn
  • Patent number: 9428825
    Abstract: One or more embodiments relates to a method of producing an MCrAlY bond coat comprising an MCrAlY layer in contact with a Y—Al2O3 layer. The MCrAlY layer is comprised of a ?-M solid solution, a ?-MAl intermetallic phase, and Y-type intermetallics. The Y—Al2O3 layer is comprised of Yttrium atoms coordinated with oxygen atoms comprising the Al2O3 lattice. The method comprises depositing an MCrAlY material on a substrate, applying an Y2O3 paste, and heating the substrate in a non-oxidizing atmosphere at a temperature between 400-1300° C. for a time sufficient to generate the Y—Al2O3 layer. Both the MCrAlY layer and the Y—Al2O3 layer have a substantial absence of Y2O3, YAG, and YAP phases.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: August 30, 2016
    Assignee: U.S. Department of Energy
    Inventors: Paul D. Jablonski, Jeffrey A. Hawk
  • Patent number: 9428401
    Abstract: A method for the separation of the rare-earth fission product poisons comprising providing a spent nuclear fuel. The spent nuclear fuel comprises UO2 and rare-earth oxides, preferably Sm, Gd, Nd, Eu oxides, with other elements depending on the fuel composition. Preferably, the provided nuclear fuel is a powder, preferably formed by crushing the nuclear fuel or using one or more oxidation-reduction cycles. A compound comprising Th or Zr, preferably metal, is provided. The provided nuclear fuel is mixed with the Th or Zr, thereby creating a mixture. The mixture is then heated to a temperature sufficient to reduce the UO2 in the nuclear fuel, preferably to at least to 850° C. for Th and up to 600° C. for Zr. Rare-earth metals are then extracted to form the heated mixture thereby producing a treated nuclear fuel. The treated nuclear fuel comprises the provided nuclear fuel having a significant reduction in rare-earths.
    Type: Grant
    Filed: September 18, 2012
    Date of Patent: August 30, 2016
    Assignee: U.S. Department of Energy
    Inventors: Jerry D. Christian, James W. Sterbentz
  • Patent number: 9424937
    Abstract: A method of programming a flash memory is described. The method includes partitioning a flash memory into a first group having a first level of write-protection, a second group having a second level of write-protection, and a third group having a third level of write-protection. The write-protection of the second and third groups is disabled using an installation adapter. The third group is programmed using a Software Installation Device.
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: August 23, 2016
    Assignee: U.S. Department of Energy
    Inventors: Alexander R. Brosky, William N. Locke, Conrado M. Maher