Abstract: A method of determining wear of a seal element includes rotating a seal plate relative to the seal element and such that the seal plate and the seal element form a rotational sealing interface. The seal element includes an insert embedded in the seal element. A portion of the seal element is worn with a sealing face of the seal plate. The insert is contacted with the sealing face of the seal plate. A portion of the insert is worn to create a wear particle of the insert. The presence of the wear particle in a lubrication oil is sensed with an oil monitoring system.

Abstract: A turnbuckle for adjustably locking a component of a gas turbine engine to an engine static structure is disclosed. In various embodiments, the turnbuckle includes an outer body having a first internal threading and an outer body witness hole, the outer body defining a first end configured for attachment to the component; an inner body having a first external threading, the inner body defining a second end configured for attachment to the engine static structure; and a coupling body having a second internal threading configured to threadedly engage the first external threading and a second external threading configured to engage the first internal threading, wherein the outer body witness hole extends through the outer body and is configured to detect a first short-threading of the second external threading within the first internal threading.

Abstract: A combustor may comprise an outer wall defining, at least, a portion of a combustion chamber. A dilution chute may extend from an interior surface of the outer wall. A support structure may extend between the dilution chute and the interior surface of the outer wall. A spall plate may extend from the interior surface of the outer wall. The spall plate may be located between the support structure and an outlet of the combustion chamber.

Abstract: An aircraft sensor system includes a first sensor configured to detect a parameter of an aircraft system and a first micro electro-mechanical-system (MEMS) disposed local to a first component within the aircraft system. The first MEMS is communicatively connected to a controller, and is configured to trigger in response to a corresponding parameter exceeding a threshold. The controller is connected to an output of the first sensor and includes a non-transitory memory storing instructions configured to cause the controller to increase a sampling rate of the first sensor to a sampling rate corresponding to the first component for at least a predetermined length of time in response to the first MEMS being triggered.

Abstract: A variable vane actuation system for a gas turbine engine includes a stem section that forms a base and a contoured section that extends from the base along an axis. A vane arm comprising a claw section received onto the contoured section and a fastener fastened to the contoured section to load the claw section to the base.

Abstract: A hybrid grommet assembly for a vane comprising a body portion comprising a first lip opposite a second lip forming a slot receiver, said slot receiver configured to receive a shroud slot of a shroud; said body portion comprising a vane receiver extending from said body portion and configured to receive a vane; a fiber integral within said body portion; and a potting coupled to said grommet proximate said vane receiver, wherein said potting fills a gap between the grommet and the vane.

Abstract: A variable vane actuation system for a gas turbine engine includes a stem section, along an axis, the stem section includes a groove; a vane arm comprising a claw section received at least partially into the groove; a clip mounted to the claw section; and a fastener fastened to the stem section along the axis to retain the clip and the vane arm to the stem section.

Abstract: A seal assembly for a gas turbine engine may include a seal body coupled to an engine static structure of the gas turbine engine and a seal seat insert coupled to a radially extending portion of a shaft of the gas turbine engine. The seal body may be generally configured to be biased into contact with the seal seat insert to provide a sealing pressure between the seal body and the seal seat insert. In various embodiments, the seal seat insert is made from a ceramic material or a ceramic matrix composite.

Abstract: The present disclosure provides methods and systems for the characterization of a potential microtexture region (MTR) of a sample, component, or the like. The methods may include determining a threshold width of spatial correlation coefficient and/or a threshold spatial correlation coefficient slope for an actual MTR, characterizing a potential MTR as an actual MTR or a defect, characterizing an actual MTR as an acceptable MTR or not, and/or characterizing various components with potential MTRs as defective or not. The characterization may include calculating a width of spatial correlation coefficient and/or a spatial correlation coefficient slope of the potential MTR and comparing the width of spatial correlation coefficient to a threshold width of spatial correlation coefficient and/or comparing the spatial correlation coefficient slope to a threshold spatial correlation coefficient slope for the potential MTR to be characterized as an actual MTR or a defect (crack).

Abstract: A diffuser for an oil drainback system drain tube includes a flow chamber configured for attachment to an open end of a drain tube, wherein the flow chamber has a side wall and an end wall, and openings in at least the side wall.

Abstract: The present disclosure provides methods and systems for the characterization of a microtexture of a sample, component, or the like. The methods may include methods of determining a service life limiting region of a component, determining a treatment method for a component, and/or selecting components from a batch of components for use in production. The characterization may include calculating a microtexture level indicator from ultrasonic C-scan images for various samples, regions, components, or the like. The microtexture level indicator may include at least one of an average peak factor, a standard deviation of peak amplitude, and/or a baseband bandwidth.

Abstract: A synchronizing ring assembly includes a synchronizing ring portion that has a first and a second distal end, the first and the second distal end each form an integrated surge bumper.

Abstract: A filtration system is disclosed. In various embodiments, the filtration system includes a fine mesh filter configured for disposition within a chamber and defining a first volume, the first volume in fluid communication with a main exit conduit; and a coarse mesh filter configured for disposition within the chamber and at least partially surrounding the fine mesh filter, the coarse mesh filter and the fine mesh filter defining a second volume, the second volume in fluid communication with a first bypass valve, the coarse mesh filter and the chamber defining a third volume, the third volume in fluid communication with a second bypass valve.

Abstract: A seal assembly for a gas turbine engine, having a seal formed of a carbon material; and a seal seat positioned for rotation relative to the seal, wherein the seal and the seal seat each have a sealing surface which together define a sliding seal, and wherein at least the sealing surface of the seal seat is made of the same carbon material as the sealing surface of the seal.

Abstract: A process of forming a shaped cooling passage in an article comprising positioning the article within a laser drilling apparatus; laser ablating a near net-shaped cooling passage having a meter section and a diffuser section; forming a re-recast on an interior wall of said cooling passage in both the meter section and the diffuser section; positioning the article within an electric discharge machining apparatus; and electric discharge machining said re-cast from said interior wall at both the meter section and diffusor section with the same electric discharge machine electrode to form a finished shaped cooling passage.

Abstract: A gas turbine engine is disclosed. In various embodiments, the gas turbine engine includes a low speed spool; a first compressor, a turbine and a generator rotationally coupled via the low speed spool; a high speed spool; and a second compressor and a motor rotationally coupled via the high speed spool.

Abstract: A component includes a diffusion coating comprising an inter-diffusion zone between the diffusion coating and a substrate and a non-metallic inclusions zone adjacent to an outer surface of the diffusion coating. A method of coating a component includes applying an aluminizing slurry to a localized area of a component and applying a chromizing slurry to the localized area of the component subsequent to heat treating the aluminizing slurry.

Abstract: A composite laminate comprising a substrate having a hot side and a cold side opposite said hot side; a thermal barrier coating coupled to said hot side of said substrate; and a reflective coating disposed on said thermal barrier coating.

Abstract: A method of distributing power within a gas turbine engine is disclosed. In various embodiments, the method includes driving a high pressure turbine having a first stage and a second stage with an exhaust stream from a combustor, the first stage connected to a high pressure turbine first stage spool and the second stage connected to a high pressure turbine second stage spool; driving a high pressure compressor connected to a high pressure compressor spool via a differential system, the differential system having a first stage input gear connected to the high pressure turbine first stage spool, a second stage input gear connected to the high pressure turbine second stage spool and an output gear assembly connected to the high pressure compressor spool; and selectively applying an auxiliary input power into at least one of the high pressure compressor spool and the high pressure turbine.

Abstract: A guide plate for a swirler assembly is disclosed. In various embodiments, the guide plate includes a guide plate flange configured for engagement with a swirler body having a swirler inlet; and a guide plate collar, the guide plate collar having an aft protrusion with respect to an axial direction extending through the swirler body, the aft protrusion having an aft protrusion tip position configured to be equal to or extend downstream of a swirler inlet forward position with respect to the axial direction and a radially outer surface that forms a radially outer surface angle greater than ninety degrees with respect to a radial direction.