Abstract: A catalyst system is provided. In one aspect, the catalyst system includes one or more polymerization catalysts and at least one activator. The activator comprises one or more heterocyclic nitrogen-containing ligands coordinated to a Group 13 atom, wherein the activator is a reaction product of one or more alkyl substituted Group 13 atom-containing compounds and one or more heterocyclic nitrogen-containing compounds, the one or more heterocyclic nitrogen-containing ligands represented by: wherein each substituent X2, X3, X4, X5, X6, and X7 is independently selected from the group consisting of hydrogen, chlorine, fluorine, iodine, and bromine. The catalyst system may be supported or non-supported.
Abstract: A method for olefin polymerization is provided. A feed stream comprising more than 0.1 ppm by volume of oxygen and 0.3 ppm by volume of water is passed through a first packed bed to selectively remove at least a portion of the oxygen. The feed stream is then passed through a second packed bed to selectively remove at least a portion of the water, providing a purified feed stream comprising less than 0.1 ppm by volume of oxygen and 0.3 ppm by volume of water. Both the first and second packed beds operate at a temperature of from about 0° C. to about 50° C. The purified feed stream is then passed to a polymerization reactor.
Type:
Grant
Filed:
June 2, 2005
Date of Patent:
January 17, 2006
Assignee:
Univation Technologies, LLC
Inventors:
Ronald Steven Eisinger, Daniel Paul Zilker, Jr., James Leland Swecker, II
Abstract: The present method is directed to techniques for estimating and periodically controlling the reactor split of alpha-olefin polymerizations using multiple catalysts that selectively incorporate monomers and other reactants into polymer compositions. The method provides for the rapid determination of instantaneous reactor split and cumulative split in polymerization reactors by the use of a novel linear relationship between Incorporation and Reactor Split.
Type:
Grant
Filed:
April 13, 2004
Date of Patent:
January 17, 2006
Assignee:
Univation Technologies, LLC
Inventors:
John R. Parrish, William H. Sachs, Mark G. Goode, Jeffrey Drabish
Abstract: Polydentate substituted pyrrole based chelants, metal complexes containing the same, olefin polymerization catalyst compositions, and polymerization processes using the same.
Type:
Grant
Filed:
April 25, 2002
Date of Patent:
January 10, 2006
Assignee:
Univation Technologies, LLC
Inventors:
Jessica Cook, Inna Shulman, John Joseph Bielak
Abstract: A spray-dried catalyst precursor composition and method of making a spray-dried catalyst precursor composition with an inert filler, magnesium, a transition metal, solvent, and one electron donor compound. The catalyst precursor composition is substantially free of other electron donor compounds, the molar ratio of the electron donor compound to magnesium is less than or equal to 1.9, and comprises spherical or substantially spherical particles having a particle size of from about 10 to about 200 ?m. Catalysts made from the spray-dried catalyst precursors and polymerization methods using such catalysts are disclosed.
Type:
Grant
Filed:
July 15, 2002
Date of Patent:
January 3, 2006
Assignee:
Univation Technologies, LLC
Inventors:
Burkhard Eric Wagner, Robert James Jorgensen
Abstract: This invention relates to a method to prepare a supported catalyst system comprising preparing a combination comprising 1) a first supported catalyst system comprising a support, an activator and a metal catalyst compound, and 2) a second supported catalyst system comprising a support, an activator and a metal catalyst compound and thereafter spray-drying the combination.
Abstract: The present invention relates to the use of at least one acid and at least one base and/or at least one reductant and at least one oxidant that when used with a polymerization catalyst in a polymerization process results in the controllable generation of a catalyst inhibitor that renders the polymerization catalyst substantially or completely inactive.
Type:
Grant
Filed:
August 17, 2001
Date of Patent:
December 6, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Timothy T. Wenzel, Dick A. Nagaki, Simon Mawson, David James Schreck, Thomas H. Peterson
Abstract: A catalyst composition and method for olefin polymerization are provided. In one aspect, the catalyst composition is represented by the formula ?a?b?gMXn wherein M is a metal; X is a halogenated aryloxy group; ? and ? are groups that each comprise at least one Group 14 to Group 16 atom; ? is a linking moiety that forms a chemical bond to each of ? and ?; and a, b, g, and n are each integers from 1 to 4.
Abstract: Bimetallic catalyst for producing polyethylene resins with a bimodal molecular weight distribution, its preparation and use. The catalyst is obtainable by a process which includes contacting a support material with an organomagnesium component and carbonyl-containing component. The support material so treated is contacted with a non-metallocene transition metal component to obtain a catalyst intermediate, the latter being contacted with an aluminoxane component and a metallocene component. This catalyst may be further activated with, e.g., alkylaluminum cocatalyst, and contacted, under polymerization conditions, with ethylene and optionally one or more comonomers, to produce ethylene homo- or copolymers with a bimodal molecular weight distribution and improved resin swell properties in a single reactor. These ethylene polymers are particularly suitable for blow molding applications.
Type:
Grant
Filed:
April 10, 2001
Date of Patent:
November 15, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Robert Ivan Mink, Thomas Edward Nowlin, Pradeep P. Shirodkar, Gary M. Diamond, David Bruce Barry, Chunming Wang, Hitesh A. Fruitwala, Shih-May Christine Ong
Abstract: The present invention relates to the use of at least one acid and at least one base and/or at least one reductant and at least one oxidant that when used with a polymerization catalyst in a polymerization process results in the controllable generation of a catalyst inhibitor that renders the polymerization catalyst substantially or completely inactive.
Type:
Grant
Filed:
August 17, 2001
Date of Patent:
November 1, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Timothy T. Wenzel, Dick A. Nagaki, Simon Mawson, David James Schreck, Thomas H. Peterson
Abstract: The melt strength and the melt index ratio of ethylene-based polyolefins are controlled by the lower alkyl substitution pattern of the bridged cyclopentadienyl ligands of metallocene polymerization catalyst precursor compounds.
Type:
Grant
Filed:
October 31, 2001
Date of Patent:
November 1, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Donna Jean Crowther, Ching-Tai Lue, Phillip Thomas Matsunaga
Abstract: A catalyst composition and method for preparing a supported catalyst system for olefin polymerization is provided. In one aspect, the catalyst composition includes a reaction product of a dialuminoxane and a halogen substituted aryl borane, wherein the reaction takes place on a support and at conditions sufficient to exchange one or more ligands on the dialuminoxane for one or more ligands on the halogen substituted aryl borane while on the support. In one embodiment, the method for preparing the supported catalyst system includes combining a dialuminoxane with a support to form a treated catalyst support, and combining a halogen substituted aryl borane with the treated catalyst support at conditions sufficient to exchange one or more ligands on the dialuminoxane for one or more ligands on the halogen substituted aryl borane while on the support to form a supported activator. The method further includes reacting one or more polymerization catalysts with the supported activator.
Abstract: Metallocene catalyzed polyethylenes are found to have improved physical properties, improved processability and improved balance of properties. Surprisingly, there is a direct relationship between MD shrinkage, and MD tear. Additionally, MD tear is greater than TD tear, and MD tear is also greater than intrinsic tear. MD tear to TD tear ratios are above 0.9, and dart drop impact is above 500 g/mil. The polyethylenes have a relatively broad composition distribution and relatively broad molecular weight distribution.
Type:
Grant
Filed:
July 19, 2002
Date of Patent:
October 18, 2005
Assignee:
Univation Technologies, LLC
Inventors:
James McLeod Farley, John F. Szul, Matthew Gary McKee
Abstract: The invention provides for polymerization catalyst compositions, and for methods for introducing the catalyst compositions into a polymerization reactor. More particularly, the method combines a catalyst component containing slurry and a catalyst component containing solution to form the completed catalyst composition for introduction into the polymerization reactor. The invention is also directed to methods of preparing the catalyst component slurry, the catalyst component solution and the catalyst compositions, to methods of controlling the properties of polymer products utilizing the catalyst compositions, and to polymers produced therefrom.
Type:
Grant
Filed:
February 24, 2003
Date of Patent:
October 18, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Simon Mawson, Sun-Chueh Kao, Tae Hoon Kwalk, Timothy Roger Lynn, David H. McConville, Matthew Gary McKee, John Francis Szul, Kersten Anne Terry, Timothy T. Wenzel, Mark Gregory Goode, John Henry Oskam, Robert J. Jorgensen, Robert Harold Vogel
Abstract: The invention provides for polymerization catalyst compositions, and for methods for introducing the catalyst compositions into a polymerization reactor. More particularly, the method combines a catalyst component containing slurry and a catalyst component containing solution to form the completed catalyst composition for introduction into the polymerization reactor. The invention is also directed to methods of preparing the catalyst component slurry, the catalyst component solution and the catalyst compositions, to methods of controlling the properties of polymer products utilizing the catalyst compositions, and to polymers produced therefrom.
Type:
Grant
Filed:
February 5, 2004
Date of Patent:
October 18, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Simon Mawson, Sun-Chueh Kao, Tae Hoon Kwalk, Timothy Roger Lynn, David H. McConville, Matthew Gary McKee, John Francis Szul, Kersten Anne Terry, Timothy T. Wenzel, Mark Gregory Goode, John Henry Oskam, Robert J. Jorgensen, Robert Harold Vogel
Abstract: Processes for transitioning among polymerization catalyst systems, preferably catalyst systems that are incompatible with each other. In particular, the processes relate to transitioning from olefin polymerizations utilizing metallocene catalyst systems to olefin polymerizations utilizing traditional Ziegler-Natta catalyst systems.
Type:
Grant
Filed:
November 18, 2003
Date of Patent:
September 27, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Agapios Kyriacos Agapiou, Robert Olds Hagerty, F. David Hussein, Michael Elroy Muhle, Richard B. Pannell, Kathryn Ann Russell, Robert Lynn Santana, X. Simon Zhang
Abstract: A process of producing a bimodal polyolefin composition is described, which includes in one embodiment contacting monomers with a supported bimetallic catalyst composition for a time sufficient to form a bimodal polyolefin composition that includes a high molecular weight polyolefin component and a low molecular weight polyolefin component; wherein the supported bimetallic catalyst includes a first catalyst component that is preferably non-metallocene, and a second catalyst component that includes a metallocene catalyst compound having at least one fluoride or fluorine containing leaving group, wherein the bimetallic catalyst is supported by an enhanced silica, dehydrated at a temperature of 800° C. or more in one embodiment.
Type:
Grant
Filed:
September 20, 2004
Date of Patent:
September 13, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Chi-I Kuo, G. McCullough Laughlin, Pradeep Pandurang Shirodkar, Fred David Ehrman, Porter Shannon, Robert Lynn Santana, Steven K. Ackerman, Daniel Gerard O'Neil
Abstract: The present invention relates to functionalized catalyst supports that are useful in the formation of supported polymerization catalysts, supported catalysts derived from such functionalized catalyst supports, methods for preparing such functionalized catalyst supports and supported catalysts, and polymerization processes utilizing such supported catalysts. The functionalized catalyst supports comprise a particulated, solid support material having chemically bonded thereto a plurality of conjugated or non-conjugated diene or alkyne functionalized ligand groups, said composition being capable of reacting with and tethering a catalytically activatable Group 3-10 or Lanthanide metal complex thereto.
Abstract: The present invention relates to an improved catalyst delivery method for introducing a supported bulky ligand metallocene-type catalyst system to a reactor for polymerizing one or more olefin(s). In particular, the invention provides for a method of introducing a supported metallocene-type catalyst system into a polymerization reactor by and in the presence of a carrier solution of an antistatic agent and a liquid diluent. Also, the invention is directed toward a catalyst feeder for use in a polymerization process.
Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
Type:
Grant
Filed:
December 15, 2003
Date of Patent:
August 30, 2005
Assignee:
Univation Technologies, LLC
Inventors:
John F. Szul, James McLeod Farley, Laughlin G. McCullough, Ryan Winston Impelman