Abstract: An aluminum activator and catalyst system for olefin polymerization is provided. In one aspect, the catalyst system comprises a polymerization catalyst and an activator comprising two or more heterocyclic nitrogen-containing ligands coordinated to a Group 13 atom. Preferably, the activator is a reaction product of one or more Group 13 atom-containing compounds and one or more heterocyclic nitrogen-containing compounds.
Abstract: Catalyst precursor compounds having both (i) a polydentate ligand which comprises a cyclic moiety as well as a heteroatom and (ii) a protected hydride/hydrocarbyl ligand bonded to a metal atom, as well as olefin polymerization catalyst systems based thereupon, polymerization processes using such catalyst systems and polymers produced thereby.
Abstract: The present invention provides a catalyst precursor and catalyst system comprising the precursor, an embodiment of the precursor is selected from the following structures: wherein T is a bridging group; M is selected from Groups 3 to 7 atoms, and the Lanthanide series of atoms the Periodic Table of the Elements; Z is a coordination ligand; each L is a monovalent, bivalent, or trivalent anionic ligand; X and Y are each independently selected from nitrogen, oxygen, sulfur, and phosphorus; R is a non-bulky substituent that has relatively low steric hindrance with respect to X; and R? is a bulky substituent that is sterically hindering with respect to Y.
Abstract: The present invention provides a catalyst precursor and catalyst system comprising the precursor, an embodiment of the precursor is selected from the following structures: wherein T is a bridging group; M is selected from Groups 3 to 7 atoms; Z is a coordination ligand; each L is a monovalent, bivalent, or trivalent anionic ligand; X and Y are each independently selected from nitrogen, oxygen, sulfur, and phosphorus; R is a non-bulky substituent that has relatively low steric hindrance with respect to X; and R? is a bulky substituent that is sterically hindering with respect to Y.
Abstract: The present invention relates to a supported, treated catalyst system and its use in a process for polymerizing olefin(s). More particularly, it provides a supported, treated catalyst system produced by a process comprising the steps of: (a) forming a supported bimetallic catalyst system comprising a first catalyst component and a metallocene catalyst compound; and (b) contacting the supported bimetallic catalyst system of (a) with at least one methylalumoxane-activatable compound.
Abstract: The present invention relates to a catalyst composition and a method for making the catalyst composition of a polymerization catalyst and a static charge modifier. The invention is also directed to the use of the catalyst composition in the polymerization of olefin(s). In particular, the polymerization catalyst system is supported on a carrier. More particularly, the polymerization catalyst comprises a bulky ligand metallocene-type catalyst system.
Type:
Grant
Filed:
December 1, 2000
Date of Patent:
July 5, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Brant Patrick, Michael Elroy Muhle, Matt Kuchta
Abstract: The invention provides a catalyst system and a method of making polyethylene using the catalyst system, the method comprising combining ethylene; an activator; and a metallocene catalyst compound; wherein in one embodiment the metallocene catalyst compound is selected from: wherein M is a Group 4 atom; X is a leaving group; n is an integer from 0 to 3; and R1 to R12 are independently selected from hydrides, halogens, hydroxy, C1 to C6 alkoxys, C1 to C6 alkenyls, and C1 to C10 alkyls; characterized in that when the comonomer is 1-hexene, and the mole ratio of 1-hexene to ethylene combined is varied between 0.015 to 0.05, the density of the resultant polyethylene changes by less than 5% and the I21/I2 varies from 10 to 150.
Abstract: A continuous gas fluidized bed polymerization process for the production of a polymer from a monomer including continuously passing a gaseous stream comprising the monomer through a fluidized bed reactor in the presence of a catalyst under reactive conditions; withdrawing a polymeric product and a stream comprising unreacted monomer gases; cooling said stream comprising unreacted monomer gases to form a mixture comprising a gas phase and a liquid phase and reintroducing said mixture into said reactor with sufficient additional monomer to replace that monomer polymerized and withdrawn as the product, wherein said liquid phase is vaporized, and wherein the stream comprises an induced condensing agent selected from the group consisting of alkanes, cycloalkanes, and mixtures thereof, the induced condensing agent having a normal boiling point less than 25° C.
Type:
Application
Filed:
December 23, 2003
Publication date:
June 23, 2005
Applicant:
Univation Technologies, LLC
Inventors:
Ping Cai, Robert Olson, Ronald Eisinger, Fathi Hussein, Robert Hagerty, Mark Blood
Abstract: The present invention relates to a method and apparatus for controlling static charges in a fluidized bed olefin polymerization reactor. Static charges which develop in the polymer products are measured and, if they fall outside a predetermined range, static charge control agents are introduced into the reactor. By controlling the static charges in the reactor, sheeting and drooling can be controlled.
Type:
Grant
Filed:
February 7, 2003
Date of Patent:
June 14, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Mark Peter Bartilucci, Ernest Raymond Davis, Jr., Brian J. Egan, Robert Olds Hagerty, Per K. Husby
Abstract: The present invention relates to a polymerization process using improved metallocene catalyst systems. Specifically, the catalyst systems of the present invention relate to a metallocene compound having optimized metals loading and activator concentration, and demonstrate improved operability and productivity. In an exemplary embodiment, the improved metallocene catalyst system of the present invention comprises a metallocene catalyst compound activated by methylaluminoxane, and a support material, the methylaluminoxane being present in the range of from 3 to 9 mmole methylaluminoxane per gram of support material, and the metallocene being present in the range of from 0.01 to 1.0 mmole metallocene per gram of support material.
Type:
Application
Filed:
December 8, 2003
Publication date:
June 9, 2005
Applicant:
UNIVATION TECHNOLOGIES, LLC
Inventors:
Agapios Kyriacos Agapiou, David Michael Glowczwski
Abstract: Processes of forming a supported activated catalyst composition and method of polymerization are disclosed, the process of forming the composition including combining a halogenated aromatic aluminum activator compound with a fluorinated support and a catalyst to form a supported activated catalyst composition. Also disclosed is a supported activated catalyst composition, comprising the reaction product of a fluorinated support, a perfluorophenyl aluminum activator and in one embodiment a metallocene catalyst. In one embodiment, the halogenated aromatic aluminum activator is represented by the formula RnAl(ArHal)3?n, wherein ArHal is a halogenated aryl group, R is a monoanionic ligand, and n is 1 or 2.
Type:
Grant
Filed:
August 21, 2003
Date of Patent:
May 31, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Laughlin G. McCullough, Matthew W. Holtcamp
Abstract: Processes for transitioning among polymerization catalyst systems, preferably catalyst systems that are incompatible with each other. In particular, the processes relate to transitioning among olefin polymerization reactions utilizing Ziegler-Natta catalyst systems, metallocene catalyst systems and other MAO-based single site catalyst systems.
Abstract: This invention relates to a process to polymerize olefin(s) comprising combining a solution, slurry or solid comprising one or more bulky ligand metallocene catalyst compounds, an optional support, and or one or more activator(s) with a solution comprising one or more phenoxide catalyst compounds, and thereafter, introducing one or more olefin(s) and the combination into a polymerization reactor. This invention also relates to a polymer of ethylene wherein the polymer has a density of 0.910 to 0.930 g/cc, a melt index of 0.3 to 2.0 dg/min, and a 15 to 35 ?m thick film of the polymer has a 45° gloss of 60 or more, a haze of 7% or less, and a dart impact of 600 g or more.
Type:
Grant
Filed:
December 4, 2000
Date of Patent:
May 24, 2005
Assignee:
Univation Technologies, LLC
Inventors:
John F. Szul, Tae Hoon Kwalk, David James Schreck, Simon Mawson, Matthew G. McKee, Kersten Anne Terry, Mark G. Goode, Gregory T. Whiteker, Eric A. Lucas
Abstract: Provided is a process for polymerizing olefins in the presence of a metallocene catalyst compound having at least one fluoride or fluorine containing leaving group. More particularly, the present invention is directed to a process and catalyst composition having improved reactor performance, reducing or eliminating the need for anti-fouling additives to the catalyst composition and/or the reactor. In one embodiment, the invention is a process of polymerizing olefins comprising contacting ethylene and at least one comonomer with a supported catalyst system comprising a metallocene catalyst compound, the metallocene catalyst compound comprising at least one fluoride ion or fluorine containing leaving group; and wherein the supported catalyst system comprises an inorganic oxide support having an average particle size of from 35 ?m or less and a pore volume of from 1 to 2 cm3/g. The polymer product resulting therefrom is, in one embodiment, a copolymer having a density in the range of from 0.910 g/cm3 to 0.
Type:
Grant
Filed:
June 18, 2003
Date of Patent:
May 17, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Laughlin G. McCullough, Agapios K. Agapiou
Abstract: Catalyst compositions and methods useful in polymerization processes utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe. The Group 15 containing metal compound is represented in one embodiment by the formulae: wherein M is a Group 4, 5, or 6 metal; each X is independently a leaving group; y is 0 or 1; n is the oxidation state of M; m is the formal change of the ligand comprising the YZL or YZL? groups; L is a Group 15 or 16 element; L? is a Group 15 or 16 element or Group 14 containing group; Y is a Group 15 element; Z is a Group 15 element; and the other groups are as defined herein.
Type:
Grant
Filed:
August 5, 2003
Date of Patent:
May 17, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
Abstract: Processes of producing fluorided catalyst compounds and process of producing polyolefins using these catalyst compounds are disclosed. An embodiment of the process includes contacting a nitrogenous metallocene compound with a fluoriding agent, which preferably includes a fluorided anhydrous acid, for a time sufficient to form a fluorided metallocene catalyst compound. An example of the process to produce a fluorided metallocene is: wherein N is nitrogen, R and R? are groups selected from hydrogen, hydrocarbons, heteroatom-containing hydrocarbons and halides, p can be 0 (if no substituent groups are present on the Cp rings) or an integer from 1 to 5; adjacent R groups can form another ring system (e.g., to form a tetrahydroindenyl or indenyl group); and the other groups are defined as herein; wherein “Eq.” are the equivalents of fluoriding agent combined with the nitrogenous metallocene compound ranging from 1 to 10 in one embodiment.
Type:
Grant
Filed:
August 25, 2003
Date of Patent:
May 10, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Laughlin G. McCullough, Donna Jean Crowther
Abstract: Linear low density polyethylenes (LLDPEs) that have relatively high melt index ratios (MIR) and relatively high melt strength (MS) are described. This combination of melt properties is achieved by a substantially non-blended LLDPE. Catalysts used to produce these polyethylenes are generally a blend of bridged bisindenyl zirconocene dichlorides, where one zirconocene contains saturated indenyls and the other unsaturated indenyls.
Type:
Grant
Filed:
September 27, 2001
Date of Patent:
April 26, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Armenag Hagop Dekmezian, Natalie Ann Merrill
Abstract: The present invention relates to a process of producing a fluorided catalyst compound, catalyst compositions, and polymerization methods including such. At least one specific embodiment of the invention includes contacting a chlorinated metallocene catalyst component with a fluorinated inorganic salt, for a time sufficient to form a fluorinated metallocene catalyst component such as described in the following example: wherein R are substituent groups selected from the group consisting of C1 to C10 alkyls in a particular embodiment, and p is 0 or an integer from 1 to 5. The fluorinated inorganic salt is characterized in a particular embodiment as a compound that provides at least one fluoride ion when contacted with a diluent comprising at least 50 wt % water.
Abstract: A film comprising a polyethylene composition, the polyethylene composition in one embodiment comprising a high molecular weight component having a weight average molecular weight of greater than 50,000 amu and a low molecular weight component having a weight average molecular weight of less than 50,000 amu; the polyethylene composition possessing a density of between 0.940 and 0.970 g/cm3, and an I21 value of less than 20 dg/min; characterized in that the polyethylene composition extrudes at an advantageously high specific throughput at an advantageously low melt temperature, and wherein the film has a gel count of less than 100.
Type:
Grant
Filed:
February 18, 2004
Date of Patent:
April 12, 2005
Assignee:
Univation Technologies, LLC
Inventors:
Porter C. Shannon, Rakesh Kumar, Pradeep Pandurang Shirodkar, Fred David Ehrman, Mark B. Davis, Keith Wesley Trapp, Dongming Li
Abstract: The invention provides olefin(s) polymerization catalyst compositions that include at least one tridentate ligand coordinated to the transition metal by one datively bonded heteroatom and two anionically bonded heteroatoms.