Abstract: The process to recover heat in oxidative dehydrogenation of butene to butadiene is presented. The process utilizes heat recovered in oxidative dehydrogenation of butene to butadiene to generate steam. The process utilizes the circulated water stream generated in oxidative dehydrogenation of butene to butadiene for steam generation. A feedstream comprising butene is mixed with steam and preheated air at the inlet of the oxidative dehydrogenation reactor.

Abstract: A diagnostic system is provided for diagnosing a process of a plant, using a computing device. A detection unit automatically detects a faulty condition of the process based on a plurality of readings of parameters or measurements associated with the faulty condition for alerting an operator. An analysis unit determines an operating status of the plant based on the plurality of readings of parameters or measurements. A display device graphically links the faulty condition with the plurality of readings of parameters or measurements. A visualization unit displays the operating status of the plant with the readings of parameters or measurements using an alert dashboard grouping related data based on a source of the data for meaningfully illustrating relationships of the displayed data. An alert unit automatically generates a warning message based on the plurality of readings of parameters or measurements to inform the operator of the faulty condition.

Abstract: A process is presented for the production of butadienes. The process includes the separation of oxygenates from the product stream from an oxidative dehydrogenation reactor. The process includes quenching the product stream and solvent and oxygenates from the product stream. The oxygenates are stripped from the solvent with an inert gas to reduce the energy consumption of the process, and the solvent is recycled and reused in the process.

Abstract: A method is presented for biological removal of contaminants like sulfide from ground waters and industrial waters. A fixed film compartmentalized bioreactor or bioreactors are used to convert sulfide to elemental sulfur and the subsequent conversion of the elemental sulfur to sulfates. The present invention uses a packed bed bioreactor configuration that uses packing material to maximize the concentration of sulfide oxidizing bacteria.

Abstract: The invention involves a scale collection device that is located within downflow reactor head for removing solids from feed streams to increase reactor operating cycle time without impact on effective reactor space for catalyst loading. More particularly, a filtering zone is located in an upper portion of a reactor vessel above a rough liquid distribution tray and a distribution tray.

Abstract: A refinery or petrochemical plant may include a fractionation column and related equipment, such as one or more condensers, receivers, reboilers, feed exchangers, and pumps. The equipment may have boundaries or thresholds of operating parameters based on existing limits and/or operating conditions. Illustrative existing limits may include mechanical pressures, temperature limits, hydraulic pressure limits, and operating lives of various components. There may also be relationships between operational parameters related to particular processes. For example, the boundaries on a naphtha reforming reactor inlet temperature may be dependent on a regenerator capacity and hydrogen-to-hydrocarbon ratio, which in turn may be dependent on a recycle compressor capacity. Operational parameters of a final product may be determined based on actual current or historical operation, and implemented in one or more models to determine adjustments for enhanced operational efficiency.

Abstract: Processes for combining the stripping sections for two different reaction zones, such as a diesel hydrotreating zone and a naphtha hydrotreating zone. The stripping section includes an air cooler, a combined overhead receiver and two different separation sections. The two separation sections may be in the same column, but be fluidically separated. Alternatively the two sections may be in different columns. A stream from the second section may be used as a reflux from the first. While a stream from the combined overhead condenser may provide a reflux for the first section.

Abstract: A process is presented for the oxidative dehydrogenation of butenes to butadienes. The process includes the use of parallel reactors, wherein the reactors are operated at different pressures. A butene feedstream is split into several portions wherein each portion is passed to a different reactor. Each reactor generates an effluent stream, and the effluent stream is cooled to generate steam for use in a lower pressure reactor.

Abstract: A contacting device and method are presented for the collection, contacting, and distribution of fluids between particulate beds of a downflow vessel, which may operate in co-current flow. By one approach, the contacting device includes a liquid collection tray, a mixing channel in fluid communication with the liquid collection tray, and a liquid distribution zone.

Abstract: Processes and apparatuses for producing para-xylenes are provided. The processes comprises providing a reformate stream comprising aromatic hydrocarbons to a reformate splitter to provide a reformate bottoms stream and a reformate overhead stream. A portion of the reformate bottoms stream is passed to a para-xylene separation unit for separating para-xylene, wherein the portion of the reformate bottoms stream is passed to the para-xyelene separation unit without an intermediate step for removal of olefins.

Abstract: A plant or refinery may include equipment such as reactors, heaters, heat exchangers, regenerators, separators, or the like. Types of heat exchangers include shell and tube, plate, plate and shell, plate fin, air cooled, wetted-surface air cooled, or the like. Operating methods may impact deterioration in equipment condition, prolong equipment life, extend production operating time, or provide other benefits. Mechanical or digital sensors may be used for monitoring equipment, and sensor data may be programmatically analyzed to identify developing problems. For example, sensors may be used in conjunction with one or more system components to detect and correct maldistribution, cross-leakage, strain, pre-leakage, thermal stresses, fouling, vibration, problems in liquid lifting, conditions that can affect air-cooled exchangers, conditions that can affect a wetted-surface air-cooled heat exchanger, or the like. An operating condition or mode may be adjusted to prolong equipment life or avoid equipment failure.

Abstract: Low metal biomass-derived pyrolysis oils and processes for producing the same are provided. Low metal biomass-derived pyrolysis oil is produced by a process of contacting metal-containing biomass-derived pyrolysis oil with an acidic ion-exchange resin having sulfonic acid groups. Low metal biomass-derived pyrolysis oil is removed from spent acidic ion-exchange resin after ion-exchange.

Abstract: The present invention discloses a process and apparatus for selectively hydrogenating diolefins in a cracked stream. The method combines a conversion unit and a recovery section. The recovery section includes the diolefin hydrogenation reactor that is used to selectively hydrogenate the diolefins in the cracked naphtha. The diolefin depleted naphtha may be debutanized to separate the stabilized naphtha and liquefied petroleum gas streams.

Abstract: Power recovery turbines can be used debottlenecking of an existing plant, as well as recover electric power when revamping a plant. A process for recovering energy in a petroleum, petrochemical, or chemical plant is described. A fluid stream having a first control valve thereon is identified. A first power-recovery turbine is installed at the location of the first control valve, and at least a portion of the first fluid stream is directed through the first power-recovery turbine to generate electric power as direct current therefrom. The electric power is then recovered.

Abstract: Oligomerizing C4 and C5 olefins over a SPA catalyst provides an oligomerate product stream comprising C6+ olefins that meets a gasoline T-90 specification of 380° F. The oligomerate product stream can be taken to the gasoline pool without further upgrading.

Abstract: A process is disclosed for an improved catalyst stripping process. The stripping vessel is divided into two zones. The first zone is a stripping zone where a substantial portion of the volatile hydrocarbons is removed at higher severity conditions. After the catalyst is stripped, the stripped catalyst moves to the lower cooling zone to be cooled at lower severity conditions. The flow rates, temperatures, pressures and the stripping and cooling zones are designed to ensure there is minimal volatile hydrocarbons on the catalyst by the time it leaves the stripping vessel. This design enables efficient stripping of volatile hydrocarbons at high severity conditions and eliminates these components from being stripped off elsewhere in the unit causing process and equipment issues.

Abstract: A method is presented for biological removal of contaminants like sulfide from ground waters and industrial waters. A portion of the bioreactor effluent water is recycled to the bioreactor and the sulfide oxidizing bacteria by biological oxidation oxidizes sulfides in the water to produce soluble sulfates. The present invention uses a packed bed bioreactor configuration that uses packing material to maximize the concentration of sulfide oxidizing bacteria.

Abstract: A separation zone and a method of separating a mixed stream are described. The separation zone includes a tank and a stack having a gas outlet. A first baffle is positioned between the sides and defines a disulfide liquid compartment. The stack is positioned above the disulfide liquid compartment. A second baffle is positioned between the first baffle and the second side and defines an alkali compartment. The second baffle has a height less than the height of the first baffle. A third baffle is positioned between the first and second baffles. The bottom of the third baffle is at a height less than the height of the second baffle, and the top of the third baffle is at a height greater than the height of the first baffle.

Abstract: A contacting device and method are presented for the collection, contacting, and distribution of fluids between particulate beds of a downflow vessel, which may operate in co-current flow. By one approach, the contacting device includes a liquid collection tray, a mixing channel in fluid communication with the liquid collection tray, and a liquid distribution zone.

Abstract: The present subject matter relates generally to processes for propylene recovery. More specifically, the present subject matter relates to processes for enhanced recovery of propylene and liquid petroleum gas (LPG) from the fuel gas produced in fluid catalytic cracking (FCC) units by minimizing the light ends and propylene in the unstabilized gasoline which is used as lean oil for the primary absorber of the FCC gas concentration unit.