Patents Assigned to Vale S.A.
  • Patent number: 10207275
    Abstract: The present invention discloses an advantageous and effective process for the concentration of iron ores, which can be fully dry or mixed, part of the process being dry, part wet. The invention thereby improves process efficiency as a whole by increasing recovery of concentrators and increasing the useful life of the mines.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: February 19, 2019
    Assignee: VALE S.A.
    Inventor: Joaquim Donizetti Donda
  • Patent number: 10151200
    Abstract: The present invention refers to a set of methods and procedures that may be combined in order to greatly increase the speed of development of an access ramp in a underground hard-rock mine. More particularly, the present invention was designed to target all the bottle-necks comprised by the access operation of a hard-rock mine that employs a RAIL-VEYOR machine. The invention also comprises of an ore production line which consists in the sequential arrangement of a series of mining equipment between the work face and the entrance of a hard-rock mine. The invention also comprises a Hard Rock Mining Access Plan for a hard-rock mine which encompasses two parallel ramps interconnected by cross-cut passageways. Further, invention also comprises a Ground Support Installation method configured to shorten the time required for the installation of ground support inside of a hard-rock mine.
    Type: Grant
    Filed: May 16, 2014
    Date of Patent: December 11, 2018
    Assignee: VALE S.A.
    Inventors: Daniel MacIntyre, Peter Golde, Michael Van Der Hooft
  • Patent number: 9903976
    Abstract: An apparatus for airborne electromagnetic surveying is provided, comprising a central hub defining an equatorial plane, a transmitter loop, and radials connecting the hub to the transmitter loop. The loop generally lies in a plane during flight, and comprises loop sections, some of which are connected with flexible joints allowing the loop to flex out of the plane during lift-offs and landings. A loop section comprises current conducting elements connected to current conducting elements of adjacent loop sections forming a transmitter loop circuit. A radial connects to the hub at a point that is substantially offset from the transmitter loop plane, thereby contributing to the stability of the transmitter loop connection point in an up-down direction relative to the hub. Additionally, a loop section comprising rigid conductive elements retained in a spaced-apart relationship by a frame member is also provided.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: February 27, 2018
    Assignee: VALE S.A.
    Inventors: Gordon Fox West, Peter Whyte Walker, Benjamin David Polzer
  • Patent number: 9863702
    Abstract: A process for ore moisture removal by exposure of the ore to a hot and dry air stream is described. Also described is a conveyor belt and a transfer chute adapted for the use of the above process. Among other aspects, the process has the function of reducing moisture in ores prior to the shipping stage of this material.
    Type: Grant
    Filed: January 5, 2016
    Date of Patent: January 9, 2018
    Assignee: VALE S.A.
    Inventors: Thiago Cesar de Souza Pinto, Márcio de Alcântara Costa, Laurindo de Salles Leal Filho, Danilo da Fonseca Silva e Silva
  • Patent number: 9834950
    Abstract: Described herein is an earth auger and pole machine for automated installation of poles in earth banks of access roads to open-pit mines. The earth auger and pole machine is fitted with a mechanic boom comprised of a first link and a second link. The first link has an end attached to a base fixed to a conveyor vehicle, and the other end coupled to the second link. The second link comprises a magazine for loading the poles, an auger system to drill the ground, and an installer to place the poles into the hole. This document also describes a method for installing poles in sequence by using the earth auger and pole machine.
    Type: Grant
    Filed: April 8, 2016
    Date of Patent: December 5, 2017
    Assignee: VALE S.A.
    Inventors: Sebastião Carlos De Alvarenga, Magno Papa Vitalino, Airton De Souza, Áquila Capele Caldeira Pereira
  • Patent number: 9790571
    Abstract: The present invention describes a process for removing uranium from a copper concentrate by magnetic separation (low and high field) to reduce the uranium content to commercially acceptable levels.
    Type: Grant
    Filed: November 6, 2013
    Date of Patent: October 17, 2017
    Assignee: VALE S.A
    Inventors: Antonio Euclides Jaques Marques, Wesley José Da Silva, Mauricio Guimarães Bergerman, Wendel Johnson Rodrigues, Keila Lane de Carvalho Gonçalves
  • Patent number: 9778393
    Abstract: A method and system for estimating density of material surrounding a borehole in mineral exploration, the method including inserting a tool into a drilling rod located within a borehole, the tool having a gamma radiation source and at least one sensor; raising the tool within the drilling rod; receiving gamma count readings at the at least one sensor; sending the gamma count readings to a computing device; and removing effects of the drilling rod from the gamma count readings at the computing device to calculate a density of material surrounding the borehole.
    Type: Grant
    Filed: April 30, 2015
    Date of Patent: October 3, 2017
    Assignee: Vale S.A.
    Inventors: Wanderson Roberto Pereira, Dionisio Uendro Carlos, Marco Antônio da Silva Braga
  • Patent number: 9759759
    Abstract: An apparatus and method for sensing a leakage current along a primary conductor are provided. A first fault detection module is deployed at a first location along the primary conductor and a second driver module is deployed at a second location along the conductor, where the conductor passes through current sensors at each of the modules. The modules are further linked by a safety cable, which also passes through the current sensors. The driver module drives a compensation current in the safety cable to drive the net current passing through the driver current sensor to zero. The fault sensing module senses the net current passing through its current sensor. When the sensed current deviates significantly from zero, the fault sensing module generates a leakage current indication signifying a potential ground fault between the two modules.
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: September 12, 2017
    Assignee: VALE S.A.
    Inventor: Benjamin David Polzer
  • Patent number: 9677155
    Abstract: The invention provides a method for recovering scandium from scandium-containing intermediate products, formed during hydrometallurgical processing of scandium-containing feed materials, including: (a) leaching of the scandium-containing intermediate products with a suitable acid at a controlled pH selected to maximize scandium extraction and minimize the co-extraction of impurities, (b) solid/liquid separation, to obtain a scandium-containing leach solution; (c) selective precipitation of the scandium at a controlled pH from the scandium-containing leach solution using a suitable base, (d) solid/liquid separation, to obtain an upgraded scandium concentrate and a barren solution for return to the hydrometallurgical process. A further upgraded scandium concentrate can be obtained by (e) alkaline leaching of the upgraded scandium concentrate for additional removal of impurities, and (f) solid/liquid separation to obtain a further upgraded scandium concentrate and impurities-containing base solution.
    Type: Grant
    Filed: April 21, 2014
    Date of Patent: June 13, 2017
    Assignee: VALE S.A.
    Inventors: Indje Mihaylov, Ryan Peterson, Avinash Singhal, Christopher Massey
  • Patent number: 9663842
    Abstract: It is described a method for recovering rare earth elements from low grade ores including a first metal selected group containing at least one of iron and aluminum and a second metal selected from the group consisting of at least of the rare earth elements (lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, yttrium and scandium), the method comprising the steps of: (i) contacting the ore with sulfuric acid to obtain sulfates of the first group of metals, (ii) subjecting the mixture to high temperatures in order to convert the first group of sulfates into phosphates or other stable species and the second group into sulfates, (iii) adding water to the cool mixture, selectively dissolving the rare earth elements and (iv) subjecting the rare earth solution to a purification process.
    Type: Grant
    Filed: May 3, 2013
    Date of Patent: May 30, 2017
    Assignee: VALE S.A.
    Inventors: Tiago Valentim Berni, Antonio Clareti Pereira, Flávia Dutra Mendes, João Alberto Lessa Tude
  • Patent number: 9631253
    Abstract: The present invention refers to an effective method for minimizing the problems of iron ore pellet degradation by weathering during their stockpiling, i.e., by providing an appropriate method for improving the state of the art with regard to iron ore pellet resistance related just to the hydration process of the slag phase. Thus, in order to minimize hydration in the slag phase, stabilizers are introduced into the mixture used to produce iron ore pellets prior to being heat-treated.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: April 25, 2017
    Assignee: VALE S.A.
    Inventors: Maria Beatriz Harmendani Vieira, Marcus Eduardo Emrich Botelho
  • Patent number: 9586212
    Abstract: A depressor in iron ore flotation comprises sugar cane bagasse and caustic soda so as to assist in the iron ore flotation. Sugar cane bagasse is used as a depressor in iron ore flotation, and a process of preparing depressor comprising sugar cane bagasse is disclosed.
    Type: Grant
    Filed: September 4, 2013
    Date of Patent: March 7, 2017
    Assignee: VALE S.A.
    Inventors: Marcílio do Carmo Silva, Cezar Gonçalves da Silva, Flávia Alice Monteiro da Silva Oliveira, Elismar Miquelanti
  • Patent number: 9586835
    Abstract: Describes a method of producing a magnesium sulfate and hydrous ammonia double salt or Boussingaultite ((NH4)2SO4.MgSO4.6H2O), using as a source of magnesium a liquid effluent rich in magnesium sulfate originally from hydrometallurgical processes for the production of metals such as nickel, copper, rare earths. According to the invention, the process route for the production of Boussingaultite with physical properties suitable for use in fertilizer mixtures involves the steps of precipitating the Boussingaultite double salt, filtration and thermal drying.
    Type: Grant
    Filed: April 16, 2015
    Date of Patent: March 7, 2017
    Assignee: VALE S.A.
    Inventors: Angela Nair Avelar, Ruberlan Gomes Da Silva
  • Patent number: 9587925
    Abstract: A rock blasting method and a system of rock blasting sensors and charges which form a network for use in the mining industry. The method and the system being able to self-adjust in order to maximize the extraction of raw material from a rock mass while minimizing the costs of operation and diminishing the environmental impact of the mining process.
    Type: Grant
    Filed: February 23, 2015
    Date of Patent: March 7, 2017
    Assignee: VALE S.A.
    Inventors: Luis Guilherme Uzeda Garcia, Rodrigo Duque Araki
  • Patent number: 9580769
    Abstract: A pelletizing process, having two distinct serial stages. In the first stage, crude (or green) pellets of a given ore, or a mixture of ores (such as iron ore, manganese ore and other minerals), are produced, while in the second stage, a Device for Improvement of Crude Pellets, is used. The Device includes a slightly elastic and smooth surface, with reduced attrition rate, that may be striated, and that, encircled in itself, forms a cylindrical geometric hollow figure supported by a metallic structure, also cylindrical, with the set forming a finishing drum. The Device rotates with an inner and continuous charge of ore pellets, and can rearrange the structure of such pellets, improving their physical quality: compressive strength, sphericity and surface finishing, and assimilate fines generated during previous processes. This device allows application of diverse materials to the pellets to add required extra properties per specificities of subsequent industrial processes.
    Type: Grant
    Filed: October 21, 2014
    Date of Patent: February 28, 2017
    Assignee: Vale S.A.
    Inventors: José Antonino Alves e Silva Reis, Reinaldo Walmir De Jesus, Aldo Gamberini Júnior, Leonidio Stegmiller
  • Patent number: 9546542
    Abstract: The present invention pertains to a mineral exploitation method and, more specifically, to a method for extracting potassium salts from underground deposits. In the method according to the present invention, an intermediary stage is carried out between the primary mining and secondary mining stages, and in this intermediary stage sinks (8) are created that receive the water-immiscible fluid (9) used in the primary mining stage, exposing an amount of potassium chloride remaining on the cavern ceiling, at the end of the primary mining stage, which will be dissolved by a second solvent during the secondary mining stage.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: January 17, 2017
    Assignee: VALE S.A.
    Inventor: Jaime Daniel Colomé
  • Patent number: 9541671
    Abstract: A calibration site for a gamma-gamma well logging tool for use in mineral exploration, the calibration site having a column consisting of a plurality of blocks of known densities; and a borehole through the column configured to accept the gamma-gamma well logging tool. Further, a method for calibrating a gamma-gamma well logging tool at the calibration site, the method including lowering the gamma-gamma well logging tool into a column consisting of a plurality of blocks of different known densities and having a borehole therein to receive the gamma-gamma well logging tool; raising the gamma-gamma well logging tool at a set rate; capturing a radiation count at a sensor of the gamma-gamma well logging tool; converting the radiation count to a recorded density for a particular depth at a computing device; and comparing the recorded density at each position of the column with the known densities.
    Type: Grant
    Filed: April 30, 2015
    Date of Patent: January 10, 2017
    Assignee: Vale S.A.
    Inventors: Wanderson Roberto Pereira, Dionisio Uendro Carlos, Marco Antônio da Silva Braga, Henry Francisco Galbiatti
  • Patent number: 9464339
    Abstract: A process for the inhibition of particulate emission during friction of heat-treated iron ore pellets includes the following steps: a) removal of heat-treated iron ore pellets at a temperature of 200° C.; and b) spraying of an alcohol by-product on pellets. The use of an alcohol by-product as an inhibitor of particulate emission is further described, with the alcohol by-product being sprayed on heat-treated iron ore pellets, which can partially or completely replace water during the handling, stacking, loading, and unloading of materials such as pellets, granules, fines, and other products from iron ore and other minerals. This process significantly reduces the emission of particulates in the an operational area.
    Type: Grant
    Filed: April 20, 2010
    Date of Patent: October 11, 2016
    Assignee: Vale S.A.
    Inventors: Rodrigo Ribeiro de Araujo, Celso de Jesus Silva, Antonio Alves e Silva Reis, Leonidio Stegmiller, Aldo Gamberini Junior, Reinaldo Walmir de Jesus, Alexandre Soares Pinto
  • Patent number: 9460234
    Abstract: A method of determining the complexity of a collaborative effort which method includes receiving data via a processor, the data including identities of social actors or sets of social actors in the collaborative effort, and storing the data in a repository accessible by the processor; defining nodes, via the processor, and associating the nodes with each of the social actors of or with each of the sets of social actors in the collaborative effort to define nodes that represent each of the social actors or each of the sets of social actors; identifying, via the processor, one or more dimensions for each social actor; defining a coordination complexity (G), via the processor, and determining, for each dimension, a sum of a difference between every two of the nodes, multiplying the sum by a weight specific for that dimension, and adding each of the multiplied sums for each dimension. In another aspect, the invention includes a system of determining complexity of a collaborative effort.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: October 4, 2016
    Assignee: VALE S.A.
    Inventor: Cleidson Ronald Botelho De Souza
  • Patent number: 9440804
    Abstract: The present invention pertains to a system of unloading bulk material that comprises at least a silo for receiving a bulk load discharged from a load transport means; and at least a feeder to feed the load from the silo to a conveyor belt. The system comprises a flow control means that regulates the operating parameters of the feeder to make sure that an estimated calibrated flow rate corresponds to a desired flow rate, where the estimated calibrated flow rate is obtained based on a calibration factor calculated by comparing an estimated flow based on an operating parameter of the feeder with a real flow measured downstream of the silo.
    Type: Grant
    Filed: June 3, 2013
    Date of Patent: September 13, 2016
    Assignee: VALE S.A.
    Inventor: Bruno Eduardo Lopes