Patents Assigned to Vale S.A.
  • Publication number: 20120308450
    Abstract: A method for recovering base metal values from oxide ore is provided, where the ore includes a first group metal selected from nickel, cobalt and copper. The method includes reducing ore particle size to suit the latter unit operation, favoring contact for the metal elements, contacting the ore with ferric or ferrous chloride, hydrated or anhydrous, to produce a mix of ore and iron (II or III) chloride subjecting the mixture of the ore and ferric or ferrous chloride to enough energy to decompose the chlorides into hydrochloric acid and a iron oxides from the second group, forming their respective chlorides, selectively dissolve the produced base metal chlorides, leaving the metal as oxides and in the solid state, and recovering the dissolved base metal values from aqueous solution.
    Type: Application
    Filed: July 14, 2010
    Publication date: December 6, 2012
    Applicant: VALE S.A.
    Inventors: Antonio C. Pereira, Tiago V. Berni
  • Publication number: 20120272787
    Abstract: A process for the inhibition of particulate emission during friction of heat-treated iron ore pellets includes the following steps: a) removal of heat-treated iron ore pellets at a temperature of 200° C.; and b) spraying of an alcohol by-product on pellets. The use of an alcohol by-product as an inhibitor of particulate emission is further described, with the alcohol by-product being sprayed on heat-treated iron ore pellets, which can partially or completely replace water during the handling, stacking, loading, and unloading of materials such as pellets, granules, fines, and other products from iron ore and other minerals. This process significantly reduces the emission of particulates in an operational area.
    Type: Application
    Filed: April 20, 2010
    Publication date: November 1, 2012
    Applicant: VALE S.A.
    Inventors: Rodrigo Ribeiro de Araujo, Celso de Jesus Silva, José Antonino Alves e Silva Reis, Leonidio Stegmiller, Aldo Gamberini Junior, Reinaldo Walmir de Jesus, Alexandre Soares Pinto
  • Publication number: 20120269713
    Abstract: Aspects of the present invention refers to a process for production of nickel carbonate including preparing a magnesium salt solution, contacting the solution with a stream of gaseous CO2, keeping pH between 4 and 10 and temperature between 0 and 100° C., during up to 5 hours to produce a first mixture, contacting the first mixture with a nickel sulphate solution to produce a second mixture, performing a separation of liquid and solid portions of the second mixture, and feeding the magnesium salt solution with the liquid portion. This process recycles the reagent used for producing nickel carbonate and yields a final product that is easy to handle and transport.
    Type: Application
    Filed: March 26, 2012
    Publication date: October 25, 2012
    Applicant: Vale S/A
    Inventors: Tiago Valentim BERNI, Antonio Clareti Pereira, Felipe Hilário Guimarães
  • Publication number: 20120213681
    Abstract: The present invention refers to a direct purification process of a nickel laterite leaching effluent including adjusting a pH of a leaching solution, employing an ion exchange resin to adsorb nickel and copper selectively over ferric or ferrous iron, and recovering nickel.
    Type: Application
    Filed: February 1, 2012
    Publication date: August 23, 2012
    Applicant: VALE S.A.
    Inventors: Tiago Valentim Berni, Antonio Clareti Pereira
  • Publication number: 20120198967
    Abstract: Aspects of the present invention refer to a MHP process do produce rough ferro-nickel product and that may include the steps of mixing nickel hydroxide with an iron source and slagging agents, putting the mixture in contact with a reducing agent producing a ferronickel alloy, and producing a roasted product that has disseminated ferronickel alloy inside the structure.
    Type: Application
    Filed: February 6, 2012
    Publication date: August 9, 2012
    Applicant: VALE S/A
    Inventors: Tiago V. BERNI, Antonio C. Pereira
  • Publication number: 20120175311
    Abstract: The present invention relates to a method of removing organic chemicals and organometallic complexes (organic heavy metal complexes) using zeolites from process water or tailings streams of a mineral processing plant where diethylenetriamine (DETA) or triethylenetetramine (TETA) is used as a flotation reagent and DETA-metal complexes are found in process water or tailings streams. The process water or slurry tailings streams of a mineral processing plant containing DETA, DETA-metal complexes and residual heavy metals may be contacted with natural zeolites. This may be carried out by adding the natural zeolites to the process streams or slurries while mixing with a mechanical mixer to efficiently adsorb DETA, DETA-metal complexes and heavy metals from the process streams on the zeolite. The loaded zeolite may then be discarded with the flotation tailings.
    Type: Application
    Filed: September 13, 2011
    Publication date: July 12, 2012
    Applicant: VALE S.A.
    Inventors: Jie DONG, Manqiu XU, Kenneth Erwin SCHOLEY
  • Publication number: 20120138426
    Abstract: Aspects of this invention include a reclaimer machine for reclaiming and homogenizing materials such as ore, coal and others, stock-piled in yards. The reclaimer machine may include a bucket wheel having a series of buckets rotating around a shaft, a conveyor belt connected to the bucket wheel and to a transfer chute, the conveyor belt being supported by a mobile upper platform that moves laterally to a pile on tracks attached to a mobile lower platform, wherein a first end of the conveyor belt structure may be connected to the bucket wheel and another end of the conveyor belt structure may be connected to a counterweight which maintains the balance of the reclaimer machine and supports the bucket wheel, upper platform and lower platform movements.
    Type: Application
    Filed: October 14, 2011
    Publication date: June 7, 2012
    Applicant: VALE S/A
    Inventor: Marcelo M. CRUZ
  • Patent number: 8173086
    Abstract: A method for recovering base metal values from oxide ore is provided, where the ore includes a first group metal selected from iron, magnesium and aluminum and a second group metal selected from nickel, cobalt and copper. The method includes reducing ore particle size to suit the latter unit operations, favoring contact of the metal elements, contacting the ore with ferric or ferrous chloride, hydrated or anhydrous, to produce a mix of ore and iron(II or III) chloride, subjecting the mixture of the ore and ferric or ferrous chloride to enough energy to decompose the chlorides into hydrochloric acid and a iron oxide, contacting the readily-formed hydrochloric acid with the base metal oxides from the second group, forming their respective chlorides, selectively dissolve the produced base metal chlorides, leaving the metals as oxides and in the solid state, and recovering the dissolved base metal values from aqueous solution.
    Type: Grant
    Filed: July 13, 2010
    Date of Patent: May 8, 2012
    Assignee: Vale S.A.
    Inventors: Antonio Clareti Pereira, Tiago Valentim Berni
  • Publication number: 20120103134
    Abstract: It is described a manganese pellet production from non-calcinated manganese ore, comprising the following phases: (a) ore size preparation through ore classification by function of particle size, smaller or equal to 1 mm particles being maintained from the ore particle fraction process so as to have a smaller or equal to 1 mm size, as well as the comminution of these particles; (b) flux addition; (c) agglomerant addition; (d) pelletizing resulting in crude pellets; and (e) thermal processing through crude pellet drying, pre-heating and heating.
    Type: Application
    Filed: July 27, 2009
    Publication date: May 3, 2012
    Applicant: VALE S.A.
    Inventors: Washington Luiz Mafra, João Batista Conti de Souza
  • Publication number: 20110232347
    Abstract: A simplified and enhanced process to produce thermofertiliser obtained from potassium and phosphorous-bearing minerals is provided, where these elements may or may not be in citric acid or insoluble in water. The process also includes the use of specific additives, at the beginning of the process or immediately before the beginning of the thermal treatment step, in order to increase the potassium and phosphorous contents in the product and the overall efficiency of the process and also to promote the production of a high quality thermofertiliser.
    Type: Application
    Filed: October 29, 2010
    Publication date: September 29, 2011
    Applicant: VALE S.A.
    Inventors: Sebastião Ailton Rodrigues, Ruberlan Gomes Da Silva
  • Publication number: 20110232420
    Abstract: An ore fine agglomerate to be used in a sintering process is disclosed, wherein the ore fine agglomerate is formed by a mixture of ore fine particles and an agglomerating agent, and wherein the particles have diameters between 0.01 mm and 8.0 mm. A production process of ore fines agglomerate is disclosed comprising the steps of using ore fine particles with a granulometry lower than 0.150 mm, mixing the ore fine particles with an agglomerating agent in a ratio of 0.5 to 5.0% by mass of sodium silicate, forming wet particles with diameters between 0.01 mm and 8.0 mm with an addition of water, and drying the wet particles at a temperature varying from 100° C. and 150° C. to form dry particles that are resistant to mechanical efforts and the elements.
    Type: Application
    Filed: November 17, 2010
    Publication date: September 29, 2011
    Applicant: VALE S.A.
    Inventors: Hamilton Porto Pimenta, Flavio De Castro Dutra
  • Publication number: 20110175604
    Abstract: A stabilized field sensor apparatus collects field data, in particular magnetic field data, with reduced motion noise. The apparatus includes a tear drop shaped housing, a tow frame in the housing, a plurality of vibration isolating dampers spaced around the frame, a base assembly mounted to the dampers, a support pedestal having a bottom end fixed to the base assembly and an upper free end, a single spherical air bearing connected to the upper free end of the pedestal, an instrument platform with a lower hollow funnel having an upper inside apex supported on the air bearing for a one point support, principal and secondary gyro stabilizers for maintaining pivotal and rotational stability, and at least one field sensor mounted to the instrument platform for collecting the field data while being stabilized against motion noise including vibration, pivoting and rotation from the base assembly, from the tow frame and from the housing.
    Type: Application
    Filed: January 15, 2010
    Publication date: July 21, 2011
    Applicant: VALE S.A.
    Inventors: Benjamin David POLZER, Gordon Fox West, Peter Whyte Walker, Peter Anthony Hurley, Robert Leslie Scott Hogg
  • Publication number: 20110142736
    Abstract: A method for recovering base metal values from oxide ore is provided, where the ore includes a first group metal selected from iron, magnesium and aluminum and a second group metal selected from nickel, cobalt and copper. The method includes reducing ore particle size to suit the latter unit operations, favoring contact of the metal elements, contacting the ore with ferric or ferrous chloride, hydrated or anhydrous, to produce a mix of ore and iron(II or III) chloride, subjecting the mixture of the ore and ferric or ferrous chloride to enough energy to decompose the chlorides into hydrochloric acid and a iron oxide, contacting the readily-formed hydrochloric acid with the base metal oxides from the second group, forming their respective chlorides, selectively dissolve the produced base metal chlorides, leaving the metals as oxides and in the solid state, and recovering the dissolved base metal values from aqueous solution.
    Type: Application
    Filed: July 13, 2010
    Publication date: June 16, 2011
    Applicant: VALE S.A.
    Inventors: Antonio Clareti Pereira, Tiago Valentim Berni
  • Publication number: 20110110832
    Abstract: The present invention resides in a process of recovering nickel and cobalt, regenerating the main raw materials, said process including the steps of: granulometric separation; leaching; neutralization; MHP production in only one stage and the pressure crystallization of magnesium sulphite. The process proposes a way to recovery nickel and cobalt from laterite ores through the atmospheric and heap leaching with staged addition of ore—by size separation—and H2SO4, decreasing the nickel losses and simplifying the neutralization circuit and producing a more purified MHP. The present process route is employed for nickel extraction, including the one from high magnesium containing lateritic ores.
    Type: Application
    Filed: June 1, 2009
    Publication date: May 12, 2011
    Applicant: VALE S.A.
    Inventors: Antonio Clareti Pereira, Felipe Hilario Guimaraes, Joao Alberto de Lessa Tude, Lino Rodrigues de Freitas, Tiago Valentim Berni