Patents Assigned to Vinyl Corporation
  • Patent number: 11773499
    Abstract: A system and method for removing impurities to reconstitute a NaCl stream to a saturated solution salt solution and remove any impurities such as sodium bisulfite (NaHSO3), sodium chlorate (NaClO3) and sodium iodide (NaI) to improve brine quality from an electrolytic cell is disclosed, including an evaporation system connected to the electrolytic cell, a brine treatment system connected to the evaporation system and the electrolytic cell. A waste treatment system is connected to the evaporation system. The evaporation system includes a set of evaporators that concentrates the brine. Sodium chloride is precipitated from the set of evaporators to the brine treatment system. Impurities are precipitated from the set of evaporators. The brine treatment system includes a hydrocyclone and a centrifuge that separates sodium chloride from water. The sodium chloride is mixed with water to create a concentrated and purified brine.
    Type: Grant
    Filed: September 21, 2021
    Date of Patent: October 3, 2023
    Assignee: Westlake Vinyl Corporation
    Inventor: Anthony B. Davis
  • Publication number: 20220002888
    Abstract: A system and method for removing impurities to reconstitute a NaCl stream to a saturated solution salt solution and remove any impurities such as sodium bisulfite (NaHSO3), sodium chlorate (NaClO3) and sodium iodide (NaI) to improve brine quality from an electrolytic cell is disclosed, including an evaporation system connected to the electrolytic cell, a brine treatment system connected to the evaporation system and the electrolytic cell. A waste treatment system is connected to the evaporation system. The evaporation system includes a set of evaporators that concentrates the brine. Sodium chloride is precipitated from the set of evaporators to the brine treatment system. Impurities are precipitated from the set of evaporators. The brine treatment system includes a hydrocyclone and a centrifuge that separates sodium chloride from water. The sodium chloride is mixed with water to create a concentrated and purified brine.
    Type: Application
    Filed: September 21, 2021
    Publication date: January 6, 2022
    Applicant: Westlake Vinyl Corporation
    Inventor: Anthony B. Davis
  • Patent number: 11124887
    Abstract: A system and method for removing impurities to reconstitute a NaCl stream to a saturated solution salt solution and remove any impurities such as sodium bisulfite (NaHSO3), sodium chlorate (NaClO3) and sodium iodide (NaI) to improve brine quality from an electrolytic cell is disclosed, including an evaporation system connected to the electrolytic cell, a brine treatment system connected to the evaporation system and the electrolytic cell. A waste treatment system is connected to the evaporation system. The evaporation system includes a set of evaporators that concentrates the brine. Sodium chloride is precipitated from the set of evaporators to the brine treatment system. Impurities are precipitated from the set of evaporators. The brine treatment system includes a hydrocyclone and a centrifuge that separates sodium chloride from water. The sodium chloride is mixed with water to create a concentrated and purified brine.
    Type: Grant
    Filed: March 11, 2019
    Date of Patent: September 21, 2021
    Assignee: Westlake Vinyl Corporation
    Inventor: Anthony B. Davis
  • Publication number: 20190203367
    Abstract: A system and method for removing impurities to reconstitute a NaCl stream to a saturated solution salt solution and remove any impurities such as sodium bisulfite (NaHSO3), sodium chlorate (NaClO3) and sodium iodide (NaI) to improve brine quality from an electrolytic cell is disclosed, including an evaporation system connected to the electrolytic cell, a brine treatment system connected to the evaporation system and the electrolytic cell. A waste treatment system is connected to the evaporation system. The evaporation system includes a set of evaporators that concentrates the brine. Sodium chloride is precipitated from the set of evaporators to the brine treatment system. Impurities are precipitated from the set of evaporators. The brine treatment system includes a hydrocyclone and a centrifuge that separates sodium chloride from water. The sodium chloride is mixed with water to create a concentrated and purified brine.
    Type: Application
    Filed: March 11, 2019
    Publication date: July 4, 2019
    Applicant: Westlake Vinyl Corporation
    Inventor: Anthony B. Davis
  • Patent number: 10233551
    Abstract: A method for concentrating an aqueous caustic alkali produced by a membrane cell process by using a single or multiple effect evaporator system in which the vapor flows in a counter direction to the aqueous caustic alkali flow and the heat recovered from the catholyte circulation line is used as part of the concentration process. In one embodiment, a catholyte heat recovery heat exchanger and flash evaporation chamber are located after the last effect of a multiple effect evaporator system. In another embodiment, the catholyte heat recovery heat exchanger and flash evaporation chamber are located prior to the single or multiple effect evaporator system. In yet another embodiment, the catholyte heat recovery process is used in conjunction with additional heat exchanger processes to further concentrate the final product as desired.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: March 19, 2019
    Assignee: WESTLAKE VINYL CORPORATION
    Inventors: Anthony B. Davis, Thomas H. Yohe, Russell F. Dunn
  • Patent number: 10227702
    Abstract: A system and method for removing impurities to reconstitute a NaCl stream to a saturated solution salt solution and remove any impurities such as sodium bisulfate (NaHSO3), sodium chlorate (NaClO3) and sodium iodide (NaI) to improve brine quality from an electrolytic cell is disclosed, including an evaporation system connected to the electrolytic cell, a brine treatment system connected to the evaporation system and the electrolytic cell. A waste treatment system is connected to the evaporation system. The evaporation system includes a set of evaporators that concentrates the brine. Sodium chloride is precipitated from the set of evaporators to the brine treatment system. Impurities are precipitated from the set of evaporators. The brine treatment system includes a hydrocyclone and a centrifuge that separates sodium chloride from water. The sodium chloride is mixed with water to create a concentrated and purified brine.
    Type: Grant
    Filed: December 4, 2015
    Date of Patent: March 12, 2019
    Assignee: Westlake Vinyl Corporation
    Inventor: Anthony B. Davis
  • Patent number: 10041180
    Abstract: A method for concentrating an aqueous caustic alkali produced by a membrane cell process by using a single or multiple effect evaporator system in which the vapor flows in a counter direction to the aqueous caustic alkali flow and the heat recovered from the catholyte circulation line is used as part of the concentration process. In one embodiment, a catholyte heat recovery heat exchanger and flash evaporation chamber are located after the last effect of a multiple effect evaporator system. In another embodiment, the catholyte heat recovery heat exchanger and flash evaporation chamber are located prior to the single or multiple effect evaporator system. In yet another embodiment, the catholyte heat recovery process is used in conjunction with additional heat exchanger processes to further concentrate the final product as desired.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: August 7, 2018
    Assignee: WESTLAKE VINYL CORPORATION
    Inventors: Anthony B. Davis, Thomas H. Yohe, Russell F. Dunn
  • Publication number: 20160160367
    Abstract: A system and method for removing impurities to reconstitute a NaCl stream to a saturated solution salt solution and remove any impurities such as sodium bisulfate (NaHSO3), sodium chlorate (NaClO3) and sodium iodide (NaI) to improve brine quality from an electrolytic cell is disclosed, including an evaporation system connected to the electrolytic cell, a brine treatment system connected to the evaporation system and the electrolytic cell. A waste treatment system is connected to the evaporation system. The evaporation system includes a set of evaporators that concentrates the brine. Sodium chloride is precipitated from the set of evaporators to the brine treatment system. Impurities are precipitated from the set of evaporators. The brine treatment system includes a hydrocyclone and a centrifuge that separates sodium chloride from water. The sodium chloride is mixed with water to create a concentrated and purified brine.
    Type: Application
    Filed: December 4, 2015
    Publication date: June 9, 2016
    Applicant: Westlake Vinyl Corporation
    Inventor: Anthony B. Davis
  • Publication number: 20150191838
    Abstract: A method for concentrating an aqueous caustic alkali produced by a membrane cell process by using a single or multiple effect evaporator system in which the vapor flows in a counter direction to the aqueous caustic alkali flow and the heat recovered from the catholyte circulation line is used as part of the concentration process. In one embodiment, a catholyte heat recovery heat exchanger and flash evaporation chamber are located after the last effect of a multiple effect evaporator system. In another embodiment, the catholyte heat recovery heat exchanger and flash evaporation chamber are located prior to the single or multiple effect evaporator system. In yet another embodiment, the catholyte heat recovery process is used in conjunction with additional heat exchanger processes to further concentrate the final product as desired.
    Type: Application
    Filed: March 23, 2015
    Publication date: July 9, 2015
    Applicant: WESTLAKE VINYL CORPORATION
    Inventors: Anthony B. Davis, Thomas H. Yohe, Russell F. Dunn
  • Publication number: 20150191837
    Abstract: A method for concentrating an aqueous caustic alkali produced by a membrane cell process by using a single or multiple effect evaporator system in which the vapor flows in a counter direction to the aqueous caustic alkali flow and the heat recovered from the catholyte circulation line is used as part of the concentration process. In one embodiment, a catholyte heat recovery heat exchanger and flash evaporation chamber are located after the last effect of a multiple effect evaporator system. In another embodiment, the catholyte heat recovery heat exchanger and flash evaporation chamber are located prior to the single or multiple effect evaporator system. In yet another embodiment, the catholyte heat recovery process is used in conjunction with additional heat exchanger processes to further concentrate the final product as desired.
    Type: Application
    Filed: March 23, 2015
    Publication date: July 9, 2015
    Applicant: WESTLAKE VINYL CORPORATION
    Inventors: Anthony B. Davis, Thomas H. Yohe, Russell F. Dunn
  • Patent number: 8986517
    Abstract: A method for concentrating an aqueous caustic alkali produced by a membrane cell process by using a single or multiple effect evaporator system in which the vapor flows in a counter direction to the aqueous caustic alkali flow and the heat recovered from the catholyte circulation line is used as part of the concentration process. In one embodiment, a catholyte heat recovery heat exchanger and flash evaporation chamber are located after the last effect of a multiple effect evaporator system. In another embodiment, the catholyte heat recovery heat exchanger and flash evaporation chamber are located prior to the single or multiple effect evaporator system. In yet another embodiment, the catholyte heat recovery process is used in conjunction with additional heat exchanger processes to further concentrate the final product as desired.
    Type: Grant
    Filed: October 12, 2012
    Date of Patent: March 24, 2015
    Assignee: Westlake Vinyl Corporation
    Inventors: Anthony B. Davis, Thomas H. Yohe, Russell F. Dunn
  • Publication number: 20130105332
    Abstract: A method for concentrating an aqueous caustic alkali produced by a membrane cell process by using a single or multiple effect evaporator system in which the vapor flows in a counter direction to the aqueous caustic alkali flow and the heat recovered from the catholyte circulation line is used as part of the concentration process. In one embodiment, a catholyte heat recovery heat exchanger and flash evaporation chamber are located after the last effect of a multiple effect evaporator system. In another embodiment, the catholyte heat recovery heat exchanger and flash evaporation chamber are located prior to the single or multiple effect evaporator system. In yet another embodiment, the catholyte heat recovery process is used in conjunction with additional heat exchanger processes to further concentrate the final product as desired.
    Type: Application
    Filed: October 12, 2012
    Publication date: May 2, 2013
    Applicant: WESTLAKE VINYL CORPORATION
    Inventor: WESTLAKE VINYL CORPORATION
  • Patent number: 8317994
    Abstract: A method for concentrating an aqueous caustic alkali produced by a membrane cell process by using a single or multiple effect evaporator system in which the vapor flows in a counter direction to the aqueous caustic alkali flow and the heat recovered from the catholyte circulation line is used as part of the concentration process. In one embodiment, a catholyte heat recovery heat exchanger and evaporation chamber are located after the last effect of a multiple effect evaporator system. In another embodiment, the catholyte heat recovery heat exchanger and evaporation chamber are located prior to the single or multiple effect evaporator system. In yet another embodiment, the catholyte heat recovery process is used in conjunction with additional heat exchanger processes to further concentrate the final product as desired.
    Type: Grant
    Filed: August 7, 2008
    Date of Patent: November 27, 2012
    Assignee: Westlake Vinyl Corporation
    Inventors: Anthony B. Davis, Thomas H. Yohe, Russell F. Dunn
  • Publication number: 20090075539
    Abstract: Fire-retardant, heat-resistant, smoke-suppressant plastic materials, such as polyvinyl chloride, having incorporated therein an intumescent material are disclosed. The intumescent material comprise and intumescent catalyst selected from the group consisting of salts of phosphoric acid and salts of sulfuric acid; and a carbonific material selected from the group consisting of starches, sugars, sugar alcohols, oils, and plasticizers. The fire-retardant, heat-resistant, smoke-suppressant plastic materials may be in the form of a foamed or non-foamed plastic. Methods of making such plastic materials are also disclosed.
    Type: Application
    Filed: September 27, 2005
    Publication date: March 19, 2009
    Applicant: TPR2 Vinyl Corporation
    Inventors: Felix A. Dimanshteyn, Richard J. Barone
  • Patent number: 6392011
    Abstract: Granules of a polyvinyl chloride resin for preparation of paste which comprise 10% by weight or less of components having diameters of 10 &mgr;m or smaller and less than 0.5% by weight of over size components after classification using a 149 &mgr;m standard sieve, have a bulk density of 0.45 to 0.58 g/cm3 and give a plastisol comprising less than 0.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: May 21, 2002
    Assignee: Shin Dai-ichi Vinyl Corporation
    Inventors: Eitaro Nakamura, Tadashi Takizawa, Manabu Makino, Tomoyuki Kose, Yoshimitu Nagatomo
  • Patent number: 6134847
    Abstract: A construction accessory for use with a construction panel includes a flange having an inner surface adapted to face the construction panel and an outer surface opposite the inner surface. The flange further includes at least one perforation extending through the flange between the inner surface and the outer surface and a depression in the inner surface. The depression is in communication with said at least one perforation.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: October 24, 2000
    Assignee: Vinyl Corporation
    Inventors: Gabriel F. Bifano, Erenio Reyes
  • Patent number: 6070374
    Abstract: An edge strip for being mounted along a base structure includes a first axially extending flange, a second axially extending flange obliquely extending from the first flange. The second flange includes a first support and a second support. The first support is configured for being mounted adjacent to the base structure and includes a first head portion, a first neck portion between the first head portion and the first flange, a second neck portion spaced from the first neck portion between the head portion and the first flange, and a first strut between the first and second neck portions. The first strut has a width greater than the widths of the first and second neck portions. The second support is adjacent the first support and is configured for being mounted adjacent to the base structure.
    Type: Grant
    Filed: October 5, 1998
    Date of Patent: June 6, 2000
    Assignee: Vinyl Corporation
    Inventors: Gabriel F. Bifano, Erenio Reyes
  • Patent number: 6034209
    Abstract: In a process for recovering low-boiling point substances wherein a low-boiling point substance-containing polymer latex is atomized from a nozzle equipped at the upper part of an evaporator to evaporate the low-boiling point substances, the polymer latex is atomized over the surface of a polymer latex retained in a first evaporator maintained at a pressure of 50 to 130 torr, and then, the polymer latex is atomized over the surface of a polymer latex retained in a second evaporator maintained at a pressure of 100 to 240 torr which is higher than that of the first evaporator; each of the polymer latexes to be atomized in the first and second evaporators is maintained at a temperature of 10 to 30.degree. C. higher than the saturated steam temperature in the respective evaporator. By this process, low-boiling point substances such as unreacted monomer can be recovered with high efficiency from the polymer latex.
    Type: Grant
    Filed: July 20, 1998
    Date of Patent: March 7, 2000
    Assignee: Shindai-Ichi Vinyl Corporation
    Inventors: Youichi Takeyama, Masahiro Yoshida
  • Patent number: 5970671
    Abstract: A construction accessory for use with a construction panel includes a flange having an inner surface adapted to face the construction panel and an outer surface opposite the inner surface. The flange further includes at least one perforation extending through the flange between the inner surface and the outer surface and a depression in the inner surface. The depression is in communication with said at least one perforation.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: October 26, 1999
    Assignee: Vinyl Corporation
    Inventors: Gabriel F. Bifano, Erenio Reyes
  • Patent number: 5946870
    Abstract: A panel support construction accessory includes a back flange and a bottom flange obliquely extending from the back flange. The bottom flange includes an array of perforations for permitting moisture removal. Preferably, the panel support construction accessory additionally includes a lower flange coupled to the bottom flange and spaced from the bottom flange to create a cavity below the array of perforations. A filter material, such as open cellular material, is supported adjacent the array of perforations. The filter material transmits moisture. Alternatively, the construction accessory includes a forward flange extending between the lower flange and the bottom flange in lieu of or in addition to the filter material. Preferably, at least one of the lower flange and the forward flange includes an opening that communicates with the cavity.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: September 7, 1999
    Assignee: Vinyl Corporation
    Inventors: Gabriel F. Bifano, Erenio Reyes