Abstract: A system includes an electric motor, at least one pair of high side and low side switches connected to the electric motor, and a microcontroller connected to the high side and low side switches. At least the low side switches have a minimum on-time requirement. The microcontroller controls the switches by outputting a pulse-width modulation (PWM) signal. At least the PWM signal outputted to the low side switch is center-aligned to the off-time. When a request is made to the microcontroller resulting in a low side on-time of zero with a previous duty cycle request that is greater than a predetermined threshold, the microcontroller is constructed and arranged to extend the duty cycle of the low side switch of the at least one pair of switches into the next period to a duration of the required minimum on-time.

Abstract: A method and apparatus for a power converter assembly detects an over-current, latches off a low-side switch if an over-current is detected, holds the low-side switch latched off until a PWM controller provides a predetermined minimum pulse to the latch (for the duration of the over-current), and unlatches the low-side switch if a PWM controller provides a predetermined minimum pulse to the latch. A power converter assembly includes a PWM controller coupled to the main switch, the PWM controller configured to control the main switch according to a duty cycle. A latch is coupled with a secondary switch and configured to selectively turn off the secondary switch. The PWM controller is configured to provide a PWM control signal to the latch, and the control signal is configured to reset the latch to allow the secondary switch to turn on only when the PWM begins operating with a minimum pulse width.

Abstract: A spray disc arrangement for a fluid injector includes a first disc having a dimple with an orifice defined through the dimple. A second disc includes a dimple and a plurality of orifices defined through the dimple. The first disc dimple is received in the second disc dimple. The second disc includes a plurality of channels defined along a concave surface of the dimple, with the plurality of orifices located in the channels. The first disc and the second disc are coupled together such that a convex surface of the dimple of the first disc contacts a concave surface of the dimple of the second disc. The first disc is disposed along a downstream side of a valve seat of the fluid injector.

Abstract: A reductant delivery unit (RDU) for a selective catalytic reduction system, including a housing; a fluid inlet disposed at an upper portion of the housing; a fluid return outlet; a fluid nozzle outlet disposed at a lower portion of the housing; an injector disposed within the housing and configured to receive fluid from the fluid inlet and selectively discharge the fluid from the fluid nozzle outlet; and at least one fluid passageway disposed within or around the housing. The fluid passageway provides fluid communication along a first fluid path between the fluid inlet and the fluid nozzle outlet and along a second fluid path between the fluid inlet and the fluid return outlet so that the same fluid discharged by the injector is also used as a coolant for the RDU.

Abstract: A thermal management system includes a transmission, a heat exchanger, and a transmission control unit. The transmission includes: a transmission housing; a transmission pan housed within the transmission housing; transmission fluid contained within the transmission pan; and a transmission fluid conduit configured to circulate the transmission fluid between the transmission pan and within the transmission housing. The heat exchanger is disposed within the transmission housing and has a first surface positioned on the transmission pan and a second surface. The transmission control unit is disposed on and supported by the second surface of the heat exchanger such that the heat exchanger controls the temperature of the transmission control unit.

Abstract: A parking pawl module includes a first actuator, a gearbox including at least one gear carrier where the at least one gear carrier supports a hub configured to rotate when the first actuator rotates, and a disconnect module. The disconnect module includes: an output coupler having a first surface and a second surface; an actuation feature disposed on the first surface; and a torsion spring having a first end connected to the output coupler and a second end connected to the hub or the at least one gear carrier. The disconnect module also includes an actuation mechanism disposed on the second surface of the output coupler. The actuation mechanism is configured to mesh with the hub. The first actuator controls movement of the at least one hub, the actuation feature, and the actuation mechanism.

Abstract: An RDU fluid injector includes a fluid inlet and a fluid outlet; a fluid path; an actuator unit including a pole piece, a movable armature and a coil; a valve assembly including a valve seat and a seal member connected to the armature and engageable with the valve seat; and a volume reduction member upstream of the actuator unit. The volume reduction member includes a throughbore partly defining the fluid path. The actuator unit, the valve assembly and the volume reduction member are disposed in one or more body portions of the injector, wherein each of the actuator unit, the valve assembly, the volume reduction member and the one or more body portions includes one or more components of the fluid injector. A ratio of a volume of the fluid path to a volume of the components of the fluid injector is between 0.08 and 0.30.

Abstract: A fluid injector, including a fluid inlet, a fluid outlet and a fluid path from the fluid inlet to the fluid outlet; a tube having an end at the fluid inlet; a filter disposed in the tube proximal to the fluid inlet; and a volume reduction member disposed in the tube downstream of the filter, contacting an inner surface of the tube and including a through-bore defining at least a portion of the fluid path, the bore having a smaller diameter than an inner diameter of the tube and the volume reduction member occupying a volume in the tube such that the volume reduction member reduces an amount of space for fluid in the fluid injector. A cap member, in which the filter is disposed, engages with the volume reduction member such that the filter, the volume reduction member and the cap form a single assembly member.

Abstract: A shroud configured to connect a leadframe to a battery system for a hybrid motor vehicle is provided. The shroud is removably attachable to the leadframe. The shroud has at least one shroud alignment feature, the shroud being removably attached to the leadframe in a predetermined orientation wherein the shroud alignment feature is aligned with a complimentary leadframe alignment feature. The shroud may include a hollow cylindrical portion and at least one connecting feature configured to attach the shroud to the leadframe. The shroud may be provided as part of a connector system that includes the leadframe. In this case, the leadframe is configured to provide an electrical and mechanical connection between a power inverter and the battery system of the electric motor. The leadframe includes at least one leadframe alignment feature that is aligned with the shroud alignment feature.