Patents Assigned to Warsaw Orthopedics, Inc.
  • Patent number: 11660196
    Abstract: Computer implemented methods of producing a bone graft are provided. These methods include obtaining a 3-D image of an intended bone graft site; generating a 3-D digital model of the bone graft based on the 3-D image of the intended bone graft site, the 3-D digital model of the bone graft being configured to fit within a 3-D digital model of the intended bone graft site; storing the 3-D digital model on a database coupled to a processor, the processor having instructions for retrieving the stored 3-D digital model of the bone graft and for combining a carrier material with, in or on a bone material based on the stored 3-D digital model and for instructing a 3-D printer to produce the bone graft. A layered 3-D printed bone graft prepared by the computer implemented method is also provided.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: May 30, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Subhabrata Bhattacharyya, David R. Kaes, Guobao Wei, Anil Mistry
  • Publication number: 20230157841
    Abstract: A spinal implant for insertion into and positioning in an intervertebral space is provided. The insert comprises a compressible support configured to change the height of the insert, wherein the insert comprises a first portion having a first surface and a compressible support adjacent to the first surface; and a second portion having a second surface and a second compressible support adjacent to the second surface. A method for fusing two adjacent vertebrae utilizing the spinal implant including the bone insert is also provided.
    Type: Application
    Filed: November 22, 2021
    Publication date: May 25, 2023
    Applicant: WARSAW ORTHOPEDIC, INC.
    Inventors: Ian Dunkley, Jerbrena C. Jacobs, Jason A. Rister, Dawin A. Rodriguez Santiago
  • Publication number: 20230157740
    Abstract: A device for hydrating particulate bone material is provided. The device comprises a tubular member having an interior surface and an exterior surface. The interior surface is configured to receive the particulate bone material and a hydration fluid. The exterior surface has a plurality of pores configured to allow the hydration fluid to flow into the interior surface of the tubular member and hydrate the particulate bone material. The plurality of pores are smaller in size than the particulate bone material. Methods of dispensing particulate the bone material are also provided.
    Type: Application
    Filed: January 9, 2023
    Publication date: May 25, 2023
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: Daniel A. Shimko, Jared J. Diegmueller, Jonathan M. Dewey, Kerem N. Kalpakci, Erick Vasquez
  • Publication number: 20230157843
    Abstract: A bone material dispensing apparatus for preparing, mixing, and dispensing bone material into a foldable container is provided. In some embodiments, the dispensing apparatus comprises a tray and a foldable container. The tray includes a mixing surface, a dispensing surface and a means to measure the amount of material to be dispensed. A kit including a tray, a foldable container, and a spatula are also provided. A method of using the dispensing apparatus to deliver the bone material to a bone detect is also provided.
    Type: Application
    Filed: January 9, 2023
    Publication date: May 25, 2023
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: Daniel A. Shimko, Jared J. Diegmueller, Jonathan M. Dewey, Kerem N. Kalpakci
  • Patent number: 11653934
    Abstract: A surgical instrument includes a first member defining an axis and including a cutting surface. A second member includes a cutting surface that is rotatable relative to the first member. A third member includes an outer surface. The cutting surface of the second member is rotatable relative to the outer surface to transfer the cut tissue along the axis. Systems and methods are disclosed.
    Type: Grant
    Filed: April 20, 2020
    Date of Patent: May 23, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Darren Davis, Richard Hynes, Eric Lange, Anthony Melkent, Paul F. Wheeler
  • Publication number: 20230149056
    Abstract: A surgical instrument includes a first member and an actuator disposed with the first member. An assembly is provided that includes a second member engageable with a bone fastener receiver. A third member is rotatable relative to the second member and threadably engageable with the bone fastener receiver to capture the bone fastener receiver. Systems, spinal constructs, implants and methods are disclosed.
    Type: Application
    Filed: November 16, 2021
    Publication date: May 18, 2023
    Applicant: WARSAW ORTHOPEDIC, INC.
    Inventor: Daniel Paxton Wall
  • Publication number: 20230149055
    Abstract: A surgical instrument includes a first member. A second member is disposable with the first member and includes an inner surface. An actuator defines a cavity and is releasably connectable with the first member. A third member is engageable with the inner surface. The first member and the second member are translatable relative to the actuator. Systems, spinal constructs, implants and methods are disclosed.
    Type: Application
    Filed: November 16, 2021
    Publication date: May 18, 2023
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventor: Daniel Paxton Wall
  • Publication number: 20230142212
    Abstract: A method of coating a bone material in a container is provided. The method comprising adding the bone material to an opening of the container and sealing the opening of the container so that the bone material is disposed within an interior of the container; adding a liquid coating material to the interior of the container through an inlet of the container so as to coat at least a portion of the bone material with the liquid coating material; removing any excess coating material from the container from the interior through an outlet of the container; and removing the coated bone material from the container. A system of coating bone material under a sterilized environment is also provided.
    Type: Application
    Filed: November 9, 2021
    Publication date: May 11, 2023
    Applicant: WARSAW ORTHOPEDIC, INC.
    Inventor: Leenaporn Jongpaiboonkit
  • Publication number: 20230147290
    Abstract: A bone fastener comprises a first member defining an implant cavity and a plurality of adjacent grooves. A first band is configured for disposal within the grooves. A second band is configured for disposal within the grooves. A second member is configured to penetrate tissue and includes a head engageable with the first band to provisionally connect the members. The second band is moveable for disposal adjacent the first band to fix connection of the members. Implants, systems, instruments and methods are disclosed.
    Type: Application
    Filed: January 3, 2023
    Publication date: May 11, 2023
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: Jason M. May, WILLIAM ALAN REZACH, GARY S. LINDEMANN
  • Publication number: 20230147097
    Abstract: Systems and methods of identifying a coating on a bone material are provided. The systems and methods comprise providing a bone material and a scanning device; adjusting a distance between the bone material and the scanning device; scanning the bone material using the scanning device; and transmitting a scanned data from the scanning device to a processor configured to analyze the scanned data, and display the analyzed scanned data to identify the coating on the bone material based on the scanned data when the coating meets or fails to meet a predetermined parameter.
    Type: Application
    Filed: November 9, 2021
    Publication date: May 11, 2023
    Applicant: WARSAW ORTHOPEDIC, INC.
    Inventors: Leenaporn Jongpaiboonkit, Peter D. Yurek
  • Patent number: 11642177
    Abstract: A surgical instrument comprises a first member including a drive engageable with a first mating surface of a bone fastener. A second member is rotatable relative to the first member and includes an element engageable with a second mating surface of the bone fastener. The members are engageable with the bone fastener in a release configuration, an intermediate configuration and a locked configuration. Systems, surgical adaptors, spinal implants and methods are disclosed.
    Type: Grant
    Filed: September 2, 2020
    Date of Patent: May 9, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: John A. Elliott, Julien J. Prevost, Daniel Paxton Wall, Mark R. Grizzard
  • Publication number: 20230136340
    Abstract: The present disclosure provides for a bone screw that may include a first portion extending from a first end to a second end in a longitudinal direction, for example. The first portion may have a head that defines the first end and a shank that defines the second end. Additionally, the first portion may include a metallic material and/or be formed of a metallic material, for example Titanium. The second portion may be mechanically coupled to the first portion and surround the shank, for example the second portion is screwed to the first portion or the second portion may be directly formed to the first portion by an overmold process. The second portion may have an exposed thread pattern and an exposed leading tip. Additionally, the second portion may include a thermoplastic material and/or be formed of a thermoplastic material such as PEEK.
    Type: Application
    Filed: November 1, 2021
    Publication date: May 4, 2023
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: William A. Rezach, Rodney R. Ballard
  • Publication number: 20230136936
    Abstract: A surgical instrument includes a first arm including a first support. A second arm includes a second support. A fulcrum defines an implant cavity with the supports. A member is selectively engageable with alternatively configured and/or dimensioned implants disposable in the implant cavity. Implants, spinal constructs and methods are disclosed.
    Type: Application
    Filed: November 4, 2021
    Publication date: May 4, 2023
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Zeeshan K. Shaikh, Ryan M. Stevenson
  • Publication number: 20230137358
    Abstract: An expandable implant may include an expandable body defined by a superior endplate and an inferior endplate that are hingedly coupled and may be expanded and lordosed. The superior endplate may include a first core having a distal engagement surface and the inferior endplate may include a second core having a proximal engagement surface and a threaded screw aperture. The implant may include a threaded breakoff screw disposed in the threaded screw aperture and movable between a locked position and an unlocked position, for example. In the locked position, the threaded locking screw may urge the distal engagement surface of the first core into direct contact with the proximal engagement surface of the second core. When broken, the breakoff screw may comprise a recessed fracture surface.
    Type: Application
    Filed: February 4, 2022
    Publication date: May 4, 2023
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Stanley K. Hayes, Robert M. Loke
  • Publication number: 20230139220
    Abstract: A bone material dispensing device is provided. The bone material dispensing device comprises a housing having a proximal end, a distal end, and a longitudinal axis. The proximal end having a first opening and the distal end having a second opening. The first opening and the second opening configured to slidably receive at least a portion of a plunger. A locking member is provided that is pivotably connected to an upper surface of the housing and extends adjacent to the upper surface of the housing. The locking member comprises a locking surface extending adjacent to the distal end of the housing configured to engage a portion of a tubular member, a funnel, or a combination thereof. The locking member is movable in a locking position to lock the portion of the tubular member, the funnel, or the combination thereof with the housing. A bone material dispensing system and a method of implanting bone material with the bone material dispensing system are also provided.
    Type: Application
    Filed: December 16, 2022
    Publication date: May 4, 2023
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Steven Deridder, Ralph D. Goosby, Erick Vasquez, Jonathan M. Dewey
  • Patent number: 11638653
    Abstract: Various surgical tools having a movable handle mechanism including a positioning handle are disclosed. The movable handle mechanism may be configured to move forward and backward in a longitudinal direction along the housing and rotate clockwise and counterclockwise around the housing. In various embodiments, the housing may include a plurality of channels and each channel may have at least one detent. The movable handle mechanism may be configured to securely couple to the housing via one channel of the plurality of channels and one detent of the plurality of detents. At least one surgical tool may include a drill having an angled tip portion and a sleeve configured to protect adjacent structures from lateral edges of the drill bit when the drill bit is rotating. Another surgical tool may include a screwdriver having an elastic retaining clip configured to progressively release a bone screw therein at an extraction force.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: May 2, 2023
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Jerome Nayet, Loic Josse, Richard A. Hynes
  • Publication number: 20230131887
    Abstract: A bone material dispensing device is provided. The bone material dispensing device comprises a housing having a proximal end, a distal end, and a longitudinal axis. The proximal end has a first opening and the distal end has a second opening. The first opening and the second opening are configured to slidably receive at least a portion of a plunger. A tubular member is provided that is pivotably connected to the housing and is configured for lateral movement relative to the longitudinal axis of the housing. The tubular member comprises a proximal opening, a distal opening and a channel disposed therebetween. The proximal opening, the distal opening and the channel of the tubular member are configured to receive at least the portion of the plunger. The tubular member is movable in a first position to align the proximal opening of the tubular member with the second opening of the housing to allow the tubular member to receive at least the portion of the plunger to dispense the bone material.
    Type: Application
    Filed: December 23, 2022
    Publication date: April 27, 2023
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Jonathan M. Dewey, Ralph D. Goosby, Daniel A. Shimko, Erick Vasquez
  • Patent number: 11627995
    Abstract: A locking-cap module may include a locking-cap having a first connecting flange and a second connecting flange opposite the first connecting flange extending from a side surface of the locking-cap. The locking-cap may further include a first retaining rail and a second retaining rail opposite the first retaining rail. The locking-cap module may further include a set screw configured to engage with corresponding threads of the locking-cap. In some embodiments, the first connecting flange and second connecting flange are configured to engage with a connector such that the top surface of the locking-cap is generally flush with a top surface of the connector when the locking-cap is in a locked position relative to the connector. In some embodiments, the set screw is initially coupled to the locking-cap by a pre-loaded connection. In some embodiments, an end user may visually verify that the locking-cap module is in the locked position.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: April 18, 2023
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventor: William A. Rezach
  • Patent number: 11627998
    Abstract: Systems, instruments, and methods for performing a medical procedure. The methods comprise: obtaining a surgical instrument that combines a head positioner and a driver into a single integrated part (the driver being at least partially inserted through an elongate aperture formed in the head positioner so as to extend from a proximal end of the head positioner to a distal end of the head positioner); using an actuable structure of the head positioner to limit an amount that the driver can linearly travel in a first direction within the elongate aperture formed in the head positioner; causing a screw to threadingly engage an object via rotation of the driver in at least a first direction around a central axis of the surgical instrument; and changing an orientation of a receiver via rotation of the head positioner about a portion of the driver.
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: April 18, 2023
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: William A. Rezach, Brian A. Butler
  • Patent number: 11628114
    Abstract: A shoulder hold-down is provided for use in securing at least a shoulder of a patient in position relative to a surgical frame. The shoulder hold-down includes a locking mechanism that is adjustable to afford positioning of a shoulder engaging portion for contacting the patient.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: April 18, 2023
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventor: Roy K. Lim