Patents Assigned to Warsaw Orthopedics, Inc.
  • Patent number: 11554026
    Abstract: A bone fastener includes a receiver defining an implant cavity and having an inner surface defining a slot. A band is disposable within the slot. A spacer disposable within the slot. A crown is rotatable relative to the receiver to translate the spacer relative to the inner surface such that the spacer orients the band in a capture orientation with the shaft. A screw shaft connectable with the receiver by the band and configured to penetrate tissue. Implants, systems, instruments and methods are disclosed.
    Type: Grant
    Filed: December 3, 2020
    Date of Patent: January 17, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventor: Dawin Rodriguez Santiago
  • Publication number: 20230009063
    Abstract: A medical implant identification system is disclosed. The implant identification system may include a probe reader extending from a proximal end to a distal end and the distal end may include a faraday cage. The probe reader may be in communication with an operating room computer and/or a display. The implant identification system may include at least one digital set screw comprising an antenna disposed in an antenna portion of the digital set screw. In various embodiments, the faraday cage may have a size and shape corresponding to a size and shape of the antenna portion of the digital set screw. Additionally, the antenna may be configured to transmit identity information to the probe reader, and the identify information may be displayed by the display and/or stored in a data store of the operating room computer.
    Type: Application
    Filed: July 9, 2021
    Publication date: January 12, 2023
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Arjun Siby Kurian, Kevin T. Foley, Newton H. Metcalf
  • Patent number: 11547454
    Abstract: An instrument includes an outer sleeve and an inner sleeve positioned in the outer sleeve. The inner sleeve defines a cavity. The shaft extends through the inner sleeve and includes a drive. A latch is positioned in the cavity. An inner sheath extends through an outer sheath and has a proximal end positioned between the inner sleeve and the shaft and a distal end comprising a threaded surface. The proximal end of the inner sheath includes a groove. The inner sleeve is movable relative to the outer sleeve to move the instrument between a first orientation in which the latch is positioned in the groove and the sheaths are prevented from translating relative to the outer sleeve and a second orientation in which the latch is spaced apart from the groove and the sheaths are translatable relative to the outer sleeve. Systems, implants and methods are disclosed.
    Type: Grant
    Filed: November 16, 2021
    Date of Patent: January 10, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Daniel Paxton Wall, Leigh Anna Folger
  • Patent number: 11547622
    Abstract: An apparatus for transferring a supine patient to a prone position on a patient support structure, and for rotating such a prone patient between prone and supine positions without removing the patient from the patient support structure.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: January 10, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Roger P. Jackson, Lawrence E. Guerra, Michael A. Herron
  • Patent number: 11547460
    Abstract: An orthopaedic driving instrument including a first end portion, a second end portion opposite the first end portion, and a central portion, intermediate the first and second end portions, comprising a central section having an outer diameter representing a maximum outer diameter of the driving instrument. The first end comprises a first driving interface sized and shaped to, in operation of the instrument, engage a screw interface of a screw for applying torque to the screw. The second end comprises a second driving interface sized and shaped as the size and shape of the first driving interface.
    Type: Grant
    Filed: January 17, 2020
    Date of Patent: January 10, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventor: Joseph H. Perra
  • Publication number: 20220409397
    Abstract: An expandable implant may include an expandable body defined by a superior endplate and an inferior endplate that are hingedly coupled and may be expanded and lordosed by an external surgical tool. The superior endplate may include a first core having a distal engagement surface and the inferior endplate may a second core having a proximal engagement surface and a threaded screw aperture. The implant may include a threaded locking screw disposed in the threaded screw aperture and movable between a locked position and an unlocked position, for example. In the locked position, the threaded locking screw may urge the distal engagement surface of the first core into direct contact with the proximal engagement surface of the second core. The implant may include a pair of mounting tangs that may be sheared off and/or recesses. The locking screw may be a break-off screw.
    Type: Application
    Filed: November 1, 2021
    Publication date: December 29, 2022
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Stanley K. Hayes, Charlie J. Barfield, Dimitri K. Protopsaltis, Robert M. Loke
  • Publication number: 20220409389
    Abstract: An expandable implant may include a superior endplate and an inferior endplate hingedly coupled together. The superior endplate may have at least one track extending in a proximal-to-distal direction and an inferior endplate may have at least one track extending in the proximal-to-distal direction. The implant may further include a proximal plate having a superior engagement surface and an inferior engagement surface. At least one shim may be disposed within the at least one tracks of the superior endplate and interior endplate, and the at least one shim may define an angle of inclination between the superior endplate and interior endplate. The at least one shim may be insert between the superior and inferior endplates to effectuate expansion and angulation. In various embodiments, the superior endplate may be supported by the superior engagement surface and the inferior endplate may be supported by inferior engagement surface.
    Type: Application
    Filed: November 1, 2021
    Publication date: December 29, 2022
    Applicant: Warsaw Orthopedic Inc.
    Inventors: JONATHAN DEWEY, Richard A. Hynes
  • Publication number: 20220409388
    Abstract: An expandable implant having superior and inferior endplates disposed on opposite sides of a core is disclosed. The superior endplate may include a first screw engagement surface disposed on a proximal end thereof and the inferior endplate may include a second screw engagement surface disposed on a proximal end thereof. A pin may extend through corresponding pin apertures of the superior endplate, the inferior endplate, and the core. In various embodiments, the superior endplate and inferior endplate are hingedly connected to the core via the pin. The implant may include a locking screw movable between a locked position and an unlocked position. In the locked position, the locking screw may urge an engagement surface of the superior endplate and inferior endplate such that corresponding interior surfaces of the superior and inferior endplates frictionally engage against a corresponding exterior surface of the core.
    Type: Application
    Filed: June 24, 2021
    Publication date: December 29, 2022
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: CHARLIE J BARFIELD, Patrick R. Keene, Dimitri K. Protopsaltis, John A. Hall
  • Publication number: 20220409398
    Abstract: An interbody system including an implant and a tool for inserting and expanding the medical implant and locking the implant in place is disclosed. The medical implant may include an expandable body defined by a superior endplate and an inferior endplate that are hingedly coupled and may be expanded and lordosed. The superior and inferior endplate may include radially disposed and opposed surfaces that mate and/or directly contact each other when a locking screw is threaded through a screw aperture. The implant may include a threaded breakoff screw disposed in the threaded screw aperture and movable between a locked position and an unlocked position, for example. In the locked position, the threaded locking screw may urge the distal engagement surface of the first core into direct contact with the proximal engagement surface of the second core. When broken, the breakoff screw may comprise a recessed fracture surface.
    Type: Application
    Filed: May 4, 2022
    Publication date: December 29, 2022
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Stanley Kyle Hayes, Robert M. Loke, Charlie J. Barfield, Dimitri K. Protopsaltis
  • Publication number: 20220409380
    Abstract: A retention system includes a first member having an inner surface defining a first thread form. The first thread form includes a first stage having a first pitch and a second stage having a second pitch that is greater than the first pitch. A second member includes a shaft and a neck. The shaft includes an outer surface defining a second thread form configured to engage the first thread form to lock the second member with the first member. The neck includes a smooth unthreaded section. Methods of use are disclosed.
    Type: Application
    Filed: August 30, 2022
    Publication date: December 29, 2022
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: Adriaan J. Kuyler, Anthony J. Melkent
  • Patent number: 11534221
    Abstract: A bone material dispensing device is provided. The bone material dispensing device comprises a housing having a proximal end, a distal end, and a longitudinal axis. The proximal end has a first opening and the distal end has a second opening. The first opening and the second opening are configured to slidably receive at least a portion of a plunger. A tubular member is provided that is pivotably connected to the housing and is configured for lateral movement relative to the longitudinal axis of the housing. The tubular member comprises a proximal opening, a distal opening and a channel disposed therebetween. The proximal opening, the distal opening and the channel of the tubular member are configured to receive at least the portion of the plunger. The tubular member is movable in a first position to align the proximal opening of the tubular member with the second opening of the housing to allow the tubular member to receive at least the portion of the plunger to dispense the bone material.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: December 27, 2022
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Jonathan M. Dewey, Ralph D. Goosby, Daniel A. Shimko, Erick Vasquez
  • Patent number: 11529208
    Abstract: A load sensing assembly for a spinal implant includes a set screw having a central opening that extends from a first end of the set screw toward a second end of the set screw. The second end of the set screw is configured to engage with an anchoring member. The load sensing assembly includes an antenna, an integrated circuit in communication with the antenna, where the integrated circuit is positioned within the central opening of the set screw, and a strain gauge in connection with the integrated circuit. The strain gauge is located within the central opening of the set screw in proximity to the second end of the set screw.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: December 20, 2022
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Nicholas Benson, William A. Rezach, Arjun S. Kurian, Newton H Metcalf, Jr.
  • Patent number: 11529199
    Abstract: A surgical instrument adaptor comprises a member including a first mating surface that is removably attachable with a surgical instrument and a second mating surface that is connectable with an actuator. An image guide is attachable with the member and oriented relative to a sensor to communicate a signal representative of a position of the surgical instrument. Systems, surgical instruments, spinal implants and methods are disclosed.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: December 20, 2022
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: John A. Elliot, Julien J. Prevost, Jerald L. Redmond, Mark R. Grizzard
  • Patent number: 11529179
    Abstract: A bone material dispensing device is provided. The bone material dispensing device comprises a housing having a proximal end, a distal end, and a longitudinal axis. The proximal end having a first opening and the distal end having a second opening. The first opening and the second opening configured to slidably receive at least a portion of a plunger. A locking member is provided that is pivotably connected to an upper surface of the housing and extends adjacent to the upper surface of the housing. The locking member comprises a locking surface extending adjacent to the distal end of the housing configured to engage a portion of a tubular member, a funnel, or a combination thereof. The locking member is movable in a locking position to lock the portion of the tubular member, the funnel, or the combination thereof with the housing. A bone material dispensing system and a method of implanting bone material with the bone material dispensing system are also provided.
    Type: Grant
    Filed: May 20, 2020
    Date of Patent: December 20, 2022
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Steven D. Deridder, Ralph D. Goosby, Erick Vasquez, Jonathan M. Dewey
  • Publication number: 20220395300
    Abstract: A spinal-surgery system having a rod receiver and/or a cap having a generally cylindrical body, a set of opposing splay-resisting flanges, and a set of opposing rotation-preventing/rotation-resisting wings. Each wing has a lateral rotation-preventing portion and a lateral rotation-resisting portion. A receiver proximal end forms a wing-receiving cavity having a lateral rotation-preventing side and a lateral rotation-resisting side. Each flange has a proximal-facing splay-resist surface, and a distal-facing pop-on surface. Each receiver proximal protrusion has a proximal-facing sloped receiver pop-on surface, and a distal-facing sloped receiver splay-resist surface. Each rotation-preventing portion contacts a corresponding rotation-preventing side and each rotation-resisting portion contacts a corresponding rotation-resisting sides when the cap is popped on. The rotation-preventing portions contacting the rotation-preventing sides prevents cap rotation in a first direction.
    Type: Application
    Filed: August 24, 2022
    Publication date: December 15, 2022
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: JASON M. MAY, Christel Italiaie, William Rezach
  • Publication number: 20220395373
    Abstract: An implantable composition, method of making and using the implantable composition is provided. The implantable composition comprising a first set of fibers and a second set of fibers, the first set of fibers manufactured to have a first binding surface, the second set of fibers manufactured to have a second binding surface, the first binding surface of the first set of fibers configured to bind at least at or near the second binding surface of the second set of fibers and the second set of fibers configured to bind at least at or near the first binding surface of the first set of fibers.
    Type: Application
    Filed: August 22, 2022
    Publication date: December 15, 2022
    Applicant: Warsaw Orthopedic, Inc.
    Inventor: Daniel A. Shimko
  • Patent number: 11523916
    Abstract: Methods for growing spinal implants in situ using a surgical additive-manufacturing system. In one aspect, the method includes positioning a dispenser at least partially within an interbody space, between a first patient vertebra and a second patient vertebra. The method includes maneuvering the dispensing component within the space to deposit printing material forming an interbody implant part, positioning the dispensing component adjacent the vertebrae, and maneuvering the dispenser adjacent the vertebrae to deposit printing material on an exterior surface of each vertebrae and in contact with the interbody implant part forming an extrabody implant part connected to the interbody implant part and vertebrae, yielding the spinal implant grown in situ connecting the first vertebra to the second vertebra. The extrabody part can be printed around anchors affixed to the vertebrae, and the anchors may be printed in the process.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: December 13, 2022
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Jonathan Dewey, Michael L. Sutton
  • Patent number: 11523910
    Abstract: An approach is provided for a three-dimensional (3D) printing method for forming a 3D object. The approach provides for printing a structure of the 3D object by depositing a thermoplastic material, in which the thermoplastic material is radiolucent. The approach provides for printing one or more radio-opaque markers by depositing another material, which includes at least a radio-opaque material. The approach integrates the one or more radio-opaque markers with the structure of the 3D object.
    Type: Grant
    Filed: August 8, 2019
    Date of Patent: December 13, 2022
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Keith E. Miller, Adriaan J. Kuyler, Colleen M. Mignogna
  • Patent number: 11523909
    Abstract: An in-situ additive-manufacturing system for growing an implant in-situ for a patient. The system has a multi-nozzle dispensing subsystem and a distal control arm. The multi-nozzle dispensing subsystem in one embodiment includes first and second dispensing nozzles. The first and second nozzles include first and second printing-material delivery channels, respectively. In another embodiment, the in-situ additive-manufacturing system includes a multi-material subsystem having a dispensing nozzle including first and second printing material delivery channels. Controlling computing and robotics componentry are provided. In various aspects, respective storage for first and second printing materials, and one or more pumping structures, are provided.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: December 13, 2022
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Jonathan Dewey, Michael L. Sutton
  • Publication number: 20220387663
    Abstract: Implantable bone compositions are provided. The implantable compositions comprise hydratable bone putties. The hydratable bone putties comprise porous ceramic granules having an average diameter from about 50 ?m to 800 ?m and the composition has a texture value above about 1000. The porous ceramic granules comprise hydroxyapatite and beta-tricalcium phosphate. The implantable bone compositions further include collagen carriers. In some embodiments, the hydratable bone putty can be hydrated to form a non-settable flowable cohesive cement or gel. Methods of making and using the implantable compositions are also provided.
    Type: Application
    Filed: July 19, 2022
    Publication date: December 8, 2022
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Ian Dunkley, Gretchen Selders