Abstract: This disclosure teaches a method of controlling a direct injection internal combustion engine and predicting the behavior of a direct injection internal combustion engine. An estimation of initial cylinder pressure, air flow and EGR flow (if applicable) is used to establish a system that provides engine behavior by integrating an injection module, combustion module and engine control module to provide data indicative of engine behavior such as brake torque and power, air flow, EGR flow, cylinder pressure, brake specific fuel consumption, start of combustion, heat release rate, turbo-charger speed and other variables. These values can then be used to adjust commanded variables such as start of injection, commanded pulse width, rail pressure to meet operator demand. Also the output data can be used as a tool to determine how a conceptualized engine design will behave.

Abstract: A fuel injection valve introduces a fuel into an engine and controlling fuel flow to reduce variability between injection events. The fuel injection valve employs an arrangement for a valve nozzle that cooperates with a valve needle to provide a range of needle movement within which the fuel mass flow rate is substantially constant. This can be achieved by providing a restriction with a constant flow area for a predetermined range of needle movement. The method comprises commanding a valve needle to a position within the predetermined range of needle movement to reduce variability in the fuel mass flow rate, particularly when the engine is idling or operating under low load conditions. Valve needle lift is variable during an injection event and from one injection event to another injection event.

Abstract: A method is provided for compressing a gas in a single cycle and in a single cylinder to a pressure of at least 17.2 Mpa with a compression ratio of at least about five to one. The method further comprises dissipating heat from the cylinder during the compression stroke whereby the gas is discharged with a temperature significantly less than isentropic. The apparatus comprises a hollow cylinder and a reciprocable free-floating piston disposed therein. The piston divides the cylinder into: (a) a compression chamber within which a gas can be introduced, compressed, and discharged; and, (b) a drive chamber, into which a hydraulic fluid can be introduced and removed for actuating the piston. The apparatus further comprises a piston stroke length to piston diameter ratio of at least seven to one. For operating the apparatus with a compression ratio of at least five to one, an outlet pressure of at least 17.

Abstract: An engine operating method and a direct injection gaseous fuelled system directly injects a gaseous fuel into a combustion chamber during a compression stroke, commands gaseous fuel injection pressure to a target value that is determined as a function of at least one pre-selected engine parameter, measures actual gaseous fuel injection pressure and adjusts fuel injection pulsewidth to correct for differences between the target value and the actual gaseous fuel injection pressure to thereby inject the desired mass quantity of gaseous fuel as determined from an engine map.

Abstract: A method of mounting an accelerometer to an internal combustion engine comprises securing the accelerometer to a mating surface on an engine component external to a combustion chamber where the accelerometer can generate a signal output that is characteristic of engine knock, when it occurs, and at least one other combustion behavior inside the combustion chamber during a combustion event. The method further comprises connecting a signal wire at one end to the accelerometer and at an opposite end to a signal processor, and increasing the signal output's signal-to-noise ratio.

Abstract: A method of operating an internal combustion engine employs exhaust gas recirculation (EGR) in combination with directly injected gaseous fuels that are burned within the engine in a stratified combustion mode. An engine that employs EGR includes an injector adapted to provide a high pressure quantity of fuel into a combustion chamber within a given pressure range, at a given angle and through a nozzle hole size to help provide for EGR tolerance and, consequently, reduce emissions.

Abstract: This disclosure teaches a method of controlling a direct injection internal combustion engine and predicting the behaviour of a direct injection internal combustion engine. An estimation of initial cylinder pressure, air flow and EGR flow (if applicable) is used to establish a system that provides engine behaviour by integrating an injection module, combustion module and engine control module to provide data indicative of engine behaviour such as brake torque and power, air flow, EGR flow, cylinder pressure, brake specific fuel consumption, start of combustion, heat release rate, turbo-charger speed and other variables. These values can then be used to adjust commanded variables such as start of injection, commanded pulse width, rail pressure to meet operator demand. Also the output data can be used as a tool to determine how a conceptualised engine design will behave.

Abstract: In a method of regenerating a NOx adsorber, the NOx adsorber is used to treat exhaust gases created during the combustion of gaseous fuels in general. Methane is introduced into a reformer or exhaust line in which hydrogen generated during reforming is used to regenerate the NOx absorber.

Abstract: An apparatus for delivering two fuels to a direct injection internal combustion engine comprises a liquid-fuel supply rail, a gaseous-fuel supply rail, a drain system with a shared drain rail for collecting both liquid fuel and gaseous fuel, and a venting device for venting gaseous fuel collected by the drain rail. The method comprises separately delivering a liquid fuel at injection pressure to an injection valve through a liquid-fuel rail, and actuating the liquid-fuel injection valve to introduce liquid fuel directly into the combustion chamber. The method further comprises delivering a gaseous fuel at injection pressure to an injection valve through a gaseous-fuel rail and actuating the gaseous-fuel injection valve to introduce gaseous fuel directly into the combustion chamber.

Abstract: The apparatus comprises a double walled vacuum insulated vessel defining a cryogen space for holding a cryogenic fluid, a pump assembly comprising a pump with a suction inlet disposed within the cryogen space, and at least one elongated member extending from the pump to a drive unit disposed outside the cryogen space. The elongated member comprises an elongated non-metallic section that has a thermal conductivity that is less than that of a structurally equivalent elongated stainless steel member of the same length. In preferred embodiments, the elongated member can be one or both of a drive shaft or a rigid structural member for supporting the pump and holding it in a fixed relationship to the drive unit. The method employs the apparatus to increase hold times for holding cryogenic fluids by reducing heat leak into the cryogen space.

Abstract: A pilot fuel injection valve is mountable in a cylinder head of an engine and injects a liquid pilot fuel directly into a combustion chamber. The pilot fuel injection valve comprises a cooling system to keep the pilot fuel at a temperature that is lower than the lowest initial boiling point for the pilot fuel that occurs inside the fuel injection valve. The pilot fuel injection valve further comprises a thermally insulated nozzle having an outer surface that is not cooled by the cooler cylinder head and the cooler pilot fuel held inside the fuel injection valve. During operation, the nozzle's outer surface can be heated to a temperature that is not significantly lower than the final boiling point of the pilot fuel so that a significant amount of pilot fuel does not condense on the nozzle surface during engine operation.

Abstract: A double-walled vacuum-insulated container for holding a cryogenic fluid comprises a support structure for supporting an inner vessel within an outer vessel. The container has an elongated horizontal axis. A conduit extending between the inner and outer vessels has a wall thickness that allows the conduit to carry a substantial portion of axial loads acting on the inner vessel in a direction parallel to the horizontal axis. The support structure further comprises a non-metallic support spanning between the inner and outer vessels, with the non-metallic support capable of transferring substantially all radial loads transverse to said horizontal axis. The non-metallic support is also fixedly attached to the inner and outer vessels so that it is capable of supporting a substantial portion of the axial loads so that the non-metallic support and the conduit cooperate to provide support in the axial direction.

Abstract: A method and apparatus for controlling to a target heat release rate (HRR) uses an HRR control lever, namely, pilot fuel timing and/or pilot fuel quantity, used in a gaseous-fuelled compression ignition internal combustion engine. The mechanism to control HRR to a target HRR improves engine performance and emissions. A target HRR is determined for a cycle of an engine. An HRR control lever is then used to adjust to the target HRR in consideration of combustion conditions in the engine and the difference between the target HRR and cycle HRR predicted for the cycle by reference to, by way of example, a derived HRR trace from a previous cycle, a pressure trace, a measured property of the exhaust gas directly determined or mapped values provided during calibration allowing for adjustment to a target HRR for the engine. The mapped values can be cross-referenced to engine combustion conditions.

Abstract: A high-pressure fuel system supplies gaseous fuel to an internal combustion engine. Gaseous fuel pressure within the system is at least 17 MPa during normal operation. The system comprises a number of components and conduits and at least one resilient member for sealing at an interface between two components. The resilient member consists essentially of thermoplastic polyurethane. A corresponding method provides sealing between components containing gaseous fluids at pressures that can be above 17 MPa, in which the gaseous fluids routinely undergo rapid reductions in pressure. The method comprises disposing a resilient member, which consists essentially of thermoplastic polyurethane, at an interface between the components. Gas pressure fluctuations can occur during operation of the components or when the high-pressure gas is vented from the components upon shut down of the high-pressure system.

Abstract: A method and apparatus adjust pilot fuel injection timing in relation to a main fuel injection timing into a piston cylinder of an operating gaseous-fuelled direct injection internal combustion engine using high levels of EGR. A set of engine parameters are monitored which determine engine load and engine speed and an indicator of EGR concentration within the intake charge. Pilot fuel timing relative to main fuel injection timing is then adjusted according to the engine parameters. High levels of EGR are shown to be tolerated with relatively limited penalties in relation to other emissions typically found with high EGR by reducing the relative injection timing the pilot fuel as compared to main fuel injection timing.

Abstract: A method of operating an internal combustion engine employs exhaust gas recirculation (EGR) in combination with directly injected gaseous fuels that are burned within the engine in a stratified combustion mode. An engine that employs EGR includes an injector adapted to provide a high pressure quantity of fuel into a combustion chamber within a given pressure range, at a given angle and through a nozzle hole size to help provide for EGR tolerance and, consequently, reduce emissions.

Abstract: A cryogenic tank assembly has a pump which discharges into an accumulator which is located in the cryogenic storage area. This reduces the space required for the device as well as the functioning of the device. The high pressure fluid in the accumulator remains at a cryogenic temperature. The system may also include a heater to deliver high pressure gas form the liquid storage volume.

Abstract: A re-fueling station is provided for selectively dispensing fuel in the form of liquefied gas or compressed gas. The re-fueling station comprises a storage tank for storing liquefied gas; a positive displacement fuel pump operable to draw fuel from the storage tank and discharge fuel to a flow diverter, which is operable to selectively direct fuel through one of a first outlet or a second outlet; and conduits through which fuel may flow from the first outlet to a heat exchanger and then to a first dispenser for dispensing compressed gas, or from the second outlet to a second dispenser for dispensing liquefied gas. A method is provided comprising operating the fuel pump in a low speed mode when fuel is directed to the first dispenser and operating the fuel pump in a high speed mode when fuel is directed to the second dispenser.

Abstract: A method of injecting gaseous fuel into an internal combustion engine comprises selecting one of at least two predetermined operating modes as a function of engine load and engine speed. The engine includes a fuel injection valve with an actuator for changing a commanded amplitude for lifting a valve needle during injection, and for changing, from one combustion cycle to the next, the shape of an actuation pulse defined by commanded amplitude plotted against time. In a first operating mode, which corresponds to low load and low speed range, the actuation pulse has a rectangular shape. In a second operating mode, which corresponds to at least one of a greater load and a greater speed range, the actuation pulse includes at least two shape-defining segments with the commanded amplitude for the first segment being less than 90% of the amplitude for a subsequent second segment.

Abstract: A glow member, preferably in the shape of a ring, assists ignition and combustion of a fuel used in an internal combustion engine. A fuel injection valve injects a plurality of fuel jets directly into a combustion chamber during operation of the engine so that the fuel jets are aimed to the proximity of the glow member such that ignition of fuel in each fuel jet is assisted by the glow member. The glow member is made from high temperature materials and can include catalytic materials to further promote combustion. The glow member can be actively heated, for example by an electric current, in addition to being passively heated by the heat generated within the combustion chamber by the combustion of the fuel therein.