Abstract: Systems and methods to determine conditions of a diesel particulate filter (DPF) based on correlation between predicted and actual thermal data of the fluid exiting a DPF are provided. Soot loading, ash loading, and/or DPF damage may be detected, and DPF operational models may be calibrated in accordance with such systems and methods. Further, initiation of regeneration may also be effected in accordance with such systems and methods.

Abstract: An apparatus and method to detect combustion conditions using ion signals for use in a feedback control of a reciprocation engine is presented. The ion signals are used as a feedback signal to control EGR and diesel injection timing. The apparatus is an ignition system with a spark plug type of sensor. The ignition system is used to provide a cold start mechanism for diesel engines and start of combustion for spark ignition engines. The ignition is combined with ion sensing feedback that can control the engine.

Abstract: A fuel injector is provided. The fuel injector includes an injector support and a heat shield coupled to the injector support. The heat shield only interacts with the injector support by way of contacts such as point contacts, line contacts or surface contacts. Further, the heat shield includes a body portion, a radially extending flared end portion and a radially directed shoulder interposed between the body portion and the flared end portion. The shoulder portion acts as a flexure point that flexes and absorbs thermal expansion of the heat shield.

Abstract: A fuel injector and turbine engine incorporating the fuel injector are provided. The fuel injector includes an active cooling system that insulates fuel flowing through the fuel injector from heat energy within the turbine engine. The cooling system includes a cooling air passage that includes an inlet and an outlet. The inlet and outlet are in fluid communication with the interior of an engine case of the turbine engine. The inlet is at a higher air pressure location than the outlet such that air is siphoned through the cooling air passage. A portion of the cooling air passage includes a heat exchanger for extracting heat energy from the cooling air. The cooling air passes through the fuel injector after it has passed through the heat exchanger. The heat exchanger is positioned external to the engine case and in thermal communication with the ambient.

Abstract: A fuel control system is provided. The fuel control system includes an electronic control system coupled to a pair of control valves for blending pipeline fuel with waste fuel at a blend ratio for controlling fuel flow to an internal combustion engine. The fuel control system can estimate energy content of the fuel mixture to compensate the blend ratio. The fuel control system can use engine operational parameters to compensate the blend ratio. Typically, the system will use the operational parameter of output power or exhaust emissions to compensate the blend ratio. Further, the fuel control system can prioritize variation from the blend ratio or variation from a desired power output when the blend ratio cannot generate the desired power output. The fuel control system can also be equipped with engine speed/load controls, misfire, ignition timing and knock detection capabilities.

Abstract: A smart alternator control circuit and method is provided limiting alternator load on an internal combustion engine.

Abstract: A flow sensing valve includes a valve housing having an inlet port, an outlet port, and a plurality of flow sensing ports. A valve member, located within the valve housing, is configured to move between an open position and a closed position. The valve member allows fuel flow between the inlet port and outlet port in the open position, and blocks fuel flow between the inlet port and the outlet port in the closed position. A position sensor, operably coupled to the valve member, is configured to determine a valve position of the flow sensing valve. The valve position is indicative of a valve open port area. A metered flow rate of pressurized fuel through the flow sensing valve in a upstream manifold is proportional to the valve open port area because the flow sensing valve maintains a nearly constant differential pressure across the inlet and outlet ports.

Abstract: A pump arrangement and method of regulating pressure of a pump arrangement are provided. The pump arrangement includes an actuation pump, a pressure regulating valve, and a control valve. The actuation pump has an actuation pump outlet providing an actuation pump discharge flow. The actuation pump discharge flow is piped to opposite sides of a regulator valve member that selectively adjusts an amount of fluid that is bled from the actuation pump outlet such that the actuation pump outlet pressure is used to regulate the actuation pump discharge pressure. The actuation pump discharge flow is separated into first and second portions to provide opposing forces on the regulator valve member. The control valve is operably interposed between the actuation pump outlet and the valve member to selectively adjusts the amount of biasing applied by the second portion of the actuation pump discharge flow on the regulator valve member.

Abstract: A diesel particulate filtering system that includes a filter configured to capture exhaust particulates from a diesel engine, a regeneration device configured to heat exhaust gases from the diesel engine prior to the exhaust gases reaching the filter, and a controller configured to control operation of the regeneration device, wherein the controller is further configured to turn the regeneration device on when a weighted average of a plurality of normalized parameter values exceeds a threshold value.

Abstract: An impeller for a centrifugal pump that includes a disk-shaped shroud having a central axis, a front surface, a rear surface, and a circular perimeter, and a hub at the center of the shroud, the hub having an axial bore. The impeller further includes a first set of vanes on the front surface of the shroud, the first set of vanes extending radially inward from the perimeter towards the hub, a second set of vanes on the rear surface of the shroud, the second set of vanes extending radially inward from the perimeter towards the hub, a balancing area on the rear surface of the shroud, the balancing area extending radially outward from the hub, and a number of openings in the shroud, the number of openings configured to allow a fluid to pass from one side of the shroud to the other.

Abstract: A system and method for controlling knock in a lean burn internal combustion (IC) engine includes a spark plug having an electrode, an electrical circuit, and a controller. The electrical circuit is configured to provide a first voltage to the electrode and detect an ion current during a thermal-ionization phase of the combustion process, and provide a second voltage to the electrode to create a spark and initiate a combustion process within the combustion chamber. The controller is configured to monitor the ion current for a knock condition that includes at least an incipient knock condition, determine a crank angle of the IC engine where the incipient knock occurs, and adjust timing of the IC engine to operate at a crank angle that does not exceed a threshold level beyond inception of incipient knock.

Abstract: A system and method for controlling knock in a lean burn internal combustion (IC) engine includes a spark plug having an electrode, and an electrical circuit configured to provide a first voltage to the electrode and detect an ion current during a thermal-ionization phase of the combustion process, and provide a second voltage to the electrode to create a spark and initiate a combustion process within a combustion chamber. The engine includes a controller configured to monitor the ion current for a knock condition that includes at least an incipient knock condition, determine a spark crank angle timing of the IC engine where the incipient knock occurs, and adjust the spark timing of the IC engine to operate at a crank angle that does not exceed a threshold level beyond an incipient knock set point.

Abstract: An apparatus and method to detect combustion conditions using ion signals for use in a feedback control of a reciprocation engine is presented. The ion signals are used as a feedback signal to control EGR and diesel injection timing. The apparatus is an ignition system with a spark plug type of sensor. The ignition system is used to provide a cold start mechanism for diesel engines and start of combustion for spark ignition engines. The ignition is combined with ion sensing feedback that can control the engine.

Abstract: A fluid control valve includes a valve housing having an inlet and an outlet. A metering plug is located within the valve housing, and is configured to move linearly within the valve housing along a valve axis between an open position to allow fluid flow between the inlet and the outlet, and a closed position to block fluid flow between the inlet and the outlet. A reference plane is oriented perpendicular to the valve axis. The metering plug includes a nose portion having a sensing port in fluid communication with fluid flow at the outlet. The sensing port is oriented perpendicular to the valve axis and generally parallel to the reference plane.

Abstract: An apparatus and method to detect combustion conditions using ion signals for use in a feedback control of a reciprocation engine is presented. The ion signals are used as a feedback signal to control EGR and diesel injection timing. The apparatus is an ignition system with a spark plug type of sensor. The ignition system is used to provide a cold start mechanism for diesel engines and start of combustion for spark ignition engines. The ignition is combined with ion sensing feedback that can control the engine.

Abstract: A fluid transfer system having improved stress accommodation properties and thermal insulation properties is provided. The fluid transfer system includes a fluid transfer conduit comprising a plurality of concentric tubes configured to divide and distribute an axial stress induced in the fluid transfer conduit to each of the tubes and a vacuum cavity between the fluid transfer conduit and a structural support of the fluid transfer system to insulate fluid from a surrounding environment.

Abstract: A fuel delivery and control system is provided including a dual pump fluid circuit configuration comprising a fixed positive displacement pump sized to supply the main engine burn flow ranging from above windmill through cruise, a positive displacement actuation pump including a variable pressure regulator, wherein the actuation pump is sized to supply fluid to engine actuators, valves and other hydraulically operated engine components and a pump flow sharing system interconnecting the two pumps. The combined flow from the two pumps is sufficient to meet the engine flow demand for windmill relight and maximum flow conditions. During cruise or normal operating conditions, the pumps operate in completely isolated flow circuits, minimizing recirculation and therefore heat input into the fuel supply system.

Abstract: A fuel delivery and control system is provided including a dual pump fluid circuit configuration comprising a fixed positive displacement pump sized to supply the main engine burn flow ranging from above windmill through cruise and a variable displacement pump sized to supply fluid to engine actuators, valves and other hydraulically operated engine components with a pump flow sharing system interconnecting the two pumps. The combined flow from the two pumps is sufficient to meet the engine flow demand for windmill relight and maximum flow conditions. During cruise or normal operating conditions, the pumps operate in completely isolated flow circuits, minimizing recirculation and therefore heat input into the fuel supply system.

Abstract: A fuel injector and turbine engine incorporating the fuel injector are provided. The fuel injector includes an active cooling system that insulates fuel flowing through the fuel injector from heat energy within the turbine engine. The cooling system includes a cooling air passage that includes an inlet and an outlet. The inlet and outlet are in fluid communication with the interior of an engine case of the turbine engine. The inlet is at a higher air pressure location than the outlet such that air is siphoned through the cooling air passage. A portion of the cooling air passage includes a heat exchanger for extracting heat energy from the cooling air. The cooling air passes through the fuel injector after it has passed through the heat exchanger. The heat exchanger is positioned external to the engine case and in thermal communication with the ambient.

Abstract: A fuel injector is provided. The fuel injector includes an injector support and a heat shield coupled to the injector support. The heat shield only interacts with the injector support by way of contacts such as point contacts, line contacts or surface contacts. Further, the heat shield includes a body portion, a radially extending flared end portion and a radially directed shoulder interposed between the body portion and the flared end portion. The shoulder portion acts as a flexure point that flexes and absorbs thermal expansion of the heat shield.