Patents Assigned to Woodwelding AG
  • Patent number: 11911972
    Abstract: A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.
    Type: Grant
    Filed: April 13, 2022
    Date of Patent: February 27, 2024
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Joakim Kvist, Philipp Bernhard, Laurent Torriani, Mario Weiss, Antonino Lanci, Martin Sigrist, Hannes Merz, Samuel Malzach
  • Patent number: 11904551
    Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: February 20, 2024
    Assignee: WOODWELDING AG
    Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
  • Patent number: 11707894
    Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: July 25, 2023
    Assignee: WOODWELDING AG
    Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
  • Patent number: 11642856
    Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.
    Type: Grant
    Filed: January 14, 2021
    Date of Patent: May 9, 2023
    Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.
    Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
  • Patent number: 11548234
    Abstract: A method of fastening at least one second object to at least one first object, wherein mechanical vibration acts from a sonotrode on the second object to fasten the second object to the first object. Between the sonotrode and the second object, an auxiliary sheet is placed, for example of paper. After the vibration stops, the auxiliary sheet is displaced relative to the sonotrode for a next fastening step.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: January 10, 2023
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Martin Rhême
  • Patent number: 11472125
    Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.
    Type: Grant
    Filed: August 27, 2020
    Date of Patent: October 18, 2022
    Assignees: WOODWELDING AG, IKEA SUPPLY AG
    Inventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
  • Patent number: 11453174
    Abstract: A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: September 27, 2022
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Mario Lehmann, Patrick Mooser
  • Patent number: 11399953
    Abstract: An implant or endoprosthesis suitable to be implanted in human or animal tissue includes two (or more than two) parts to be joined in situ. Each one of the parts includes a joining location, the two joining locations facing each other when the device parts are positioned for being joined together, wherein one of the joining locations includes a material which is liquefiable by mechanical vibration and the other one of the joining locations includes a material which is not liquefiable by mechanical vibration and a structure (e.g. undercut cavities or protrusions) suitable for forming a positive fit connection with the liquefiable material. The joining process is effected by pressing the two device parts against each other and by applying ultrasonic vibration to one of the device parts when the two parts are positioned relative to each other such that the two joining locations are in contact with each other.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: August 2, 2022
    Assignee: WOODWELDING AG
    Inventors: Marcel Aeschlimann, Laurent Torriani, Andrea Müller, Thomas Knecht, Philipp Seiler, Urs Weber, Christopher Rast, Jörg Mayer, Stephanie Mehl, Milica Berra
  • Patent number: 11331862
    Abstract: A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: May 17, 2022
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Joakim Kvist, Philipp Bernhard, Laurent Torriani, Mario Weiss, Antonino Lanci, Martin Sigrist, Hannes Merz, Samuel Malzach
  • Patent number: 11325318
    Abstract: The relates to a method of mechanically securing a first object to a second object and includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object with a generally flat sheet portion having an edge, positioning the first object relative to the second object and bringing the first object and the second object to a relative movement to each other. The relative movement includes a rotational movement, such that a melting zone including flowable thermoplastic material is formed and such that thermoplastic material of the melting zone flows around the edge to at least partially embed the edge in the thermoplastic material. The invention further concerns a connector that is suitable for being used in a method according to the invention.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: May 10, 2022
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Laurent Torriani, Joakim Kvist, Patrick Mooser
  • Patent number: 11317869
    Abstract: An EEG headpiece includes an array of electrode pins, each electrode pin extending between a proximal end, formed by a proximal end face, and a distal end and including a conducting electrode and a thermoplastic material. The thermoplastic material is arranged at least around a periphery of the electrode pin or is pressable from a hollow space to the periphery. Each electrode pin is equipped for the transmission of energy, especially mechanical vibration energy, from the proximal end face to the thermoplastic material to liquefy at least portions of the thermoplastic material from a solid state to a flowable state, whereby the thermoplastic material is capable of flowing into structures of a tissue portion surrounding the periphery and of forming, after re-solidification of the thermoplastic material, an anchoring of the electrode pin in the tissue portion.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: May 3, 2022
    Assignee: WOODWELDING AG
    Inventors: Marcel Aeschlimann, Jörg Mayer, Mario Weiss, Aymeric Niederhauser
  • Patent number: 11241265
    Abstract: A perforated sheath is anchored in a tissue opening with the aid of a tool, wherein the anchorage is achieved with the aid of mechanical vibration and a material which is liquefiable by the vibration. The tool includes a vibrating element and a counter element. Distal portions of both elements are introduced into the sheath to be in contact with each other at an interface. The vibrating element is connected to a vibration source and the vibrating element and the counter element are held against each other for effecting liquefaction of the liquefiable material at the interface. Under the effect of the force applied to the vibrating and counter element for holding them against each other, the liquefied material flows from the interface through the sheath perforation and penetrates the tissue.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: February 8, 2022
    Assignee: WOODWELDING AG
    Inventors: Mario Lehmann, Andrea Muller, Urs Weber, Philipp Seiler
  • Patent number: 11231058
    Abstract: A method of mechanically connecting a connector to a first object includes providing the first object having an opening, providing a first connector element, a second connector element, and thermoplastic material in a solid state, placing the first and second connector elements relative to the opening, causing energy to impinge on the thermoplastic material until at least a portion thereof becomes flowable and flows relative to the first and second connector elements until it is in direct (intimate) contact with both the first and second connector elements, and causing the thermoplastic material to re-solidify (for example by letting the thermoplastic material to cool down to room temperature). The re-solidified thermoplastic material locks the first and second connector elements relative to one another to yield a connector assembly that is anchored in the opening by the thermoplastic material and/or by the locking of the first and second connector elements.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: January 25, 2022
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Jonas Germann
  • Patent number: 11203166
    Abstract: A method of bonding a second object to a first object includes: providing the first object, which includes a thermoplastic liquefiable material in a solid state; providing the second object, which includes a surface portion that has a coupling structure with an undercut such that the second object can make a positive-fit connection with the first object; and pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool. The step of pressing and coupling vibrations into the tool continues until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object. Thereafter, the thermoplastic material of the first object is permitted to re-solidify to yield a positive-fit connection between the first and second objects.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: December 21, 2021
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Joakim Kvist
  • Patent number: 11141924
    Abstract: A system and a method for stud fixation with the aid of mechanical vibration energy that is applied to the stud and that is used for local liquefaction or at least plastification of a material, which is based on a thermoplastic polymer and includes the stud (at least distal stud end) and/or by the object (at least in a fixation location), wherein simultaneously the distal stud end is pressed against the fixation location of the object. Depending on the material pairing of stud (distal stud end) and object (fixation location), this results, on re-solidification of the liquefied or plasticized material, in an embedding of the distal stud end in the object (e.g. positive fit connection), in a welded connection between the distal stud end and the object, or in a local penetration of stud material into the object (e.g. positive fit connection).
    Type: Grant
    Filed: October 6, 2017
    Date of Patent: October 12, 2021
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Gregor Eckhard, Patricia Poschner, Mario Lehmann
  • Patent number: 11077621
    Abstract: A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.
    Type: Grant
    Filed: April 11, 2017
    Date of Patent: August 3, 2021
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Mario Lehmann, Patrick Mooser
  • Patent number: 10981369
    Abstract: A method and installation for joining a cover layer to an object in a continuous process. Joining is effected with the aid of a joining material having thermoplastic properties, wherein the joining material is arranged between the cover layer and the object and is liquefied using ultrasonic vibration energy. Before application of the ultrasonic vibration energy, the joining material is preheated in a contactless manner with the aid of electromagnetic induction in the region of the glass transition temperature of the joining material or above this glass transition temperature. The object is in particular a chip board and the cover layer an edge strip to be joined to an edge of the chip board.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: April 20, 2021
    Assignee: WOODWELDING AG
    Inventors: Elmar Mock, Mario Lehmann, Laurent Torriani, Jörg Mayer
  • Patent number: 10919231
    Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.
    Type: Grant
    Filed: May 28, 2015
    Date of Patent: February 16, 2021
    Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.
    Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
  • Patent number: 10912555
    Abstract: A device for fixing a first and a second tissue part or a tissue part and an implant part to each other is provided, providing a fastener including a thermoplastic material and a fastening instrument. The fastening instrument includes a first instrument component with a first contact surface facing toward a distal side and a second instrument component has a foot with a second contact surface distally of the first contact surface and facing toward a proximal side. The first instrument component and the second instrument component are displaceable with respect to each other, so that the fastener is compressible between the first and second contact surfaces by application of a relative force between the components. The instrument also includes an energy source for coupling mechanical energy into one of the instrument components to soften and/or melt an end portion of the fastener.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: February 9, 2021
    Assignees: WOODWELDING AG, SPORTWELDING GMBH
    Inventors: Jörg Mayer, Mario Lehmann, Andrea Müller, Andreas Wenger
  • Patent number: 10894370
    Abstract: A method of bonding a second object to a first object includes: providing the first object having a thermoplastic liquefiable material in a solid state; providing the second object having a surface portion that has a coupling structure with an undercut, so that the second object is capable of making a positive-fit connection with the first object; pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool; continuing to press and couple vibrations into the tool until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object; and letting the thermoplastic material re-solidify to yield a positive-fit connection between the first and second objects by the re-solidified flow portion interpenetrating the coupling structures.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: January 19, 2021
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner