Patents Assigned to Yamazaki Mazak Corporation
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Publication number: 20250116975Abstract: A machining simulation apparatus includes a memory and a processor. The memory is configured to store a plurality of constituent models, a plurality of holding unit models, a workpiece model, and a machining program. The processor is configured to set a specific tool model, select a specific holding unit model among the plurality of holding unit models, calculate a recommendation value of a protrusion length of the specific tool model with respect to the specific holding unit model, create an assembly model in which the specific tool model and the specific holding unit model are combined such that the protrusion length is either the recommendation value or a corrected value that is calculated by correcting the recommendation value, and virtually execute the machining program in order to determine whether the assembly model abnormally interferes with the workpiece model or any of the plurality of constituent models.Type: ApplicationFiled: December 9, 2024Publication date: April 10, 2025Applicant: Yamazaki Mazak CorporationInventors: Yuji OSHIMA, Yu SHIOI, Mikihito YAMAMOTO, Shunsuke KOIKE, Takuro KATAYAMA, Yasuharu SUMIDA
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Publication number: 20250110468Abstract: A numerical controller includes: a model holding unit that holds a machine model, the machine model being a model that simulates deformation of a mechanical structure accompanying motion of the mechanical structure in axial directions and representing an error amount as an amount of displacement of a tool; a machining error estimation unit that estimates an error direction and the error amount in the error direction on the basis of axis data that is data on drive of a drive mechanism and the machine model, the error direction being a direction in which displacement of the tool occurs among the axial directions; and a correction amount arithmetic unit that selects one or more of the axes subject to correction, and performs arithmetic to find a correction amount used for correction of a command to be output to the drive mechanism for the axis selected.Type: ApplicationFiled: July 14, 2022Publication date: April 3, 2025Applicants: Mitsubishi Electric Corporation, Yamazaki Mazak CorporationInventors: Tomoya FUJITA, Takeshi KUBO, Hiroyuki KINOSHITA, Junji MATSUNO, Kohei HIBINO, Takuya HIRAO, Akira ISEKI
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Patent number: 12263551Abstract: A rotary shaft locking device includes a rotary shaft, a first angular contact ball bearing, a support, and an actuator. The rotary shaft is rotatable about a first axis and has a first contact surface. The first angular contact ball bearing includes an inner ring connected to the rotary shaft, an outer ring, and a plurality of balls disposed between the inner ring and the outer ring. The support has a second contact surface and rotatably supports the rotary shaft via the first angular contact ball bearing. The actuator is configured to move the rotary shaft and the inner ring with respect to the support and the outer ring in a first direction parallel to the first axis so that the first contact surface contacts the second contact surface to prohibit the rotary shaft from rotating and so that precompression that acts on the plurality of balls is reduced.Type: GrantFiled: May 15, 2023Date of Patent: April 1, 2025Assignee: YAMAZAKI MAZAK CORPORATIONInventors: Shinya Nakamura, Hiroto Sasaki, Kimihiko Sato
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Publication number: 20250103023Abstract: A machining simulation apparatus includes a processor and a communication circuit. The processor is configured to set a position of a program origin, that is an origin on a machining simulation coordinate system of a numerically controlled lathe, based on a machine model origin on the machining simulation coordinate system, a jaw model that is a shape model of a plurality of jaws mounted on a chuck of the numerically controlled lathe, and a workpiece model that is a shape model of a workpiece to be gripped by the plurality of jaws. The machine model origin corresponds to a machine origin of the numerically controlled lathe. The processor is configured to execute the machining program using the program origin as a reference position to virtually machine the workpiece model. The communication circuit is configured to transmit data indicating the position of the program origin to the numerically controlled lathe.Type: ApplicationFiled: December 11, 2024Publication date: March 27, 2025Applicant: Yamazaki Mazak CorporationInventors: Kotaro SAKA, Shunsuke KOIKE, Takuro KATAYAMA
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Publication number: 20250091138Abstract: A draw tube drive mechanism includes a draw tube movable along a first axis of a rotation shaft, a moving member movable substantially perpendicularly to the first axis, a first link rotatably connected to the moving member via a first pin, a third link rotatably connected to the first link via a third pin to receive a force from the moving member and transmit the force to the draw tube, and a second link rotatably connected to the first link via a second pin and rotatably connected to the support via the fourth pin. The second pin is provided between the first and third pins. The first to third pins are arranged substantially on a straight line. Each of a distance between the first and second pins and a distance between the second and third pins is substantially equal to a distance between the second and fourth pins.Type: ApplicationFiled: December 3, 2024Publication date: March 20, 2025Applicant: Yamazaki Mazak CorporationInventors: Katsuki SANO, Koichi EBOSHI
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Patent number: 12186839Abstract: A metal laminating and modeling method includes a first inclination angle modeling step including a first inclination step of setting a table on which the metal layers are to be formed at a first table inclination angle and setting a welding torch at a first torch inclination angle and a first welding step of forming a weld bead that becomes a part of the modeled object by arc welding with the welding torch and a second inclination angle modeling step including a second inclination step of inclining the table at a second table inclination angle that is larger than the first table inclination angle and setting the welding torch at a second torch inclination angle and a second welding step of forming the weld bead.Type: GrantFiled: February 18, 2021Date of Patent: January 7, 2025Assignees: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION, Yamazaki Mazak CorporationInventors: Yasunori Sakai, Kazuhiro Ishibashi, Yasuyuki Tanaka, Atsushi Suzuki, Seigo Ouchi
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Publication number: 20240424628Abstract: A method of supplying a coolant to a machine tool includes reading, from a machining program, a called code of at least one coolant assignment code, each of the at least one coolant assignment code being to instruct to open or close a plurality of valves provided in a plurality of coolant supply conduits, respectively, the plurality of coolant supply conduits being installed in the machine tool to be connected to a plurality of nozzles, each of the at least one coolant assignment code being to instruct a degree of discharge of the coolant from a pump to the plurality of nozzles. The opening and closing of the plurality of valves are controlled based on the called code. The pump is controlled to discharge the coolant by the degree of discharge based on the called code.Type: ApplicationFiled: September 4, 2024Publication date: December 26, 2024Applicant: Yamazaki Mazak CorporationInventors: Hironori NISHI, Toshihito OKUDA, Akira ISEKI
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Publication number: 20240408709Abstract: A machine tool includes a rotation device, a tool holder, and a power feeding actuator. The tool holder is configured to be rotated with a tool about a first axis. A power receiver is provided in an outer circumferential edge region of the tool holder. At least one sensor is electrically connected to the power receiver. The power feeding actuator is configured to supply electric power to the tool holder via the power receiver. The power feeding actuator includes a power feeder configured to supply the electric power to the power receiver, and a first mover configured to move the power feeder between a power feeding position and a retracted position. The power feeder is configured to supply the electric power to the power receiver at the power feeding position. The power feeder is not configured to supply the electric power to the power receiver at the retracted position.Type: ApplicationFiled: August 21, 2024Publication date: December 12, 2024Applicant: Yamazaki Mazak CorporationInventors: Seiichi YOSHIDA, Atsushi HATTORI, Yoshihiko FUJIWARA
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Publication number: 20240408695Abstract: A friction stir welding tool includes a shoulder having one end which is configured to be in contact with a workpiece, and a probe provided at the one end to protrude from the one end to a tip end of the probe along a rotation axis. The probe includes a chamfered portion, a spiral groove portion, and an inclined face provided on an end face of the tip end of the probe. The spiral groove portion and the chamfered portion are alternately provided in a circumferential direction on an outer circumferential surface. The spiral groove portion includes a plurality of grooves provided spirally around the rotation axis such that the plurality of grooves approaches the one end along the rotation direction. The inclined face is continuous with the chamfered portion and approaching the one end in the rotation direction.Type: ApplicationFiled: August 21, 2024Publication date: December 12, 2024Applicant: Yamazaki Mazak CorporationInventors: Eiji MATSUBARA, Masayasu MINATANI, Kentaro NIWA
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Publication number: 20240408689Abstract: An additive manufacturing method includes cutting a cutting region in a workpiece to heat the workpiece so that a temperature of an additive manufacturing region which is in the cutting region becomes a preheating lower limit temperature or above, and adding melted metal to the additive manufacturing region whose temperature has been a preheating lower limit temperature or above.Type: ApplicationFiled: August 23, 2024Publication date: December 12, 2024Applicant: Yamazaki Mazak CorporationInventors: Seigo OUCHI, Atsushi SUZUKI, Kazuhiro ISHIBASHI
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Publication number: 20240383070Abstract: A laser-beam working machine includes a laser head rotatable around a main axis and movable along the main axis, a first chuck configured to irradiate a laser beam to the workpiece, and a second chuck provided between the laser head and the first chuck along the main axis to be rotatable around the main axis. The first chuck includes a grip configured to hold a workpiece rotatably around the main axis. The second chuck includes a plurality of guide rollers provided around the main axis to form an opening between the plurality of guide rollers through which the workpiece is configured to pass through. The plurality of guide rollers is configured to move toward and away from the main axis to change a size of the opening so that the plurality of guide rollers guides the workpiece along the main axis and the grip passes through the opening.Type: ApplicationFiled: July 26, 2024Publication date: November 21, 2024Applicant: Yamazaki Mazak CorporationInventors: Keisuke KAGEYAMA, Kazuya SHIMAMOTO, Tetsuya NAKANISHI, Keita HACHIYA
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Patent number: 12135537Abstract: A tool load displaying method for a machine tool includes inputting a machining program that specifies a plurality of tools used during machining work and that specifies machining processes which constitute the machining work and each of which is performed by using each of the plurality of tools. At least one piece of load information corresponding to each of the plurality of tools during each of the at least one machining process is calculated. Selected load information is selected from the at least one piece of load information. The plurality of tools are displayed.Type: GrantFiled: February 1, 2022Date of Patent: November 5, 2024Assignee: YAMAZAKI MAZAK CORPORATIONInventors: Jun Matsui, Yuuki Yamamoto, Takuro Katayama, Morikuni Kimura
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Publication number: 20240326188Abstract: A machine tool includes a table, a tool support, a mover, a first wall, a first cover, and a first support. The table is configured to support a workpiece and configured to move in a first direction and a second direction opposite to the first direction. The tool support is configured to support a tool with which the workpiece is machined. The mover is configured to move the table in the first direction and the second direction. The first wall has a first opening and is provided on a side of the first direction with respect to the tool support. The first cover protrudes from the first wall in the first direction through the first opening. The first support supports the first cover such that the first cover is rotatable around an axis of the first support.Type: ApplicationFiled: June 14, 2024Publication date: October 3, 2024Applicant: Yamazaki Mazak CorporationInventors: Naoya TANAKA, Takeshi SUZUKI, Teppei HASEGAWA, Masatoshi MATSUMOTO
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Publication number: 20240300069Abstract: A machine tool includes a tool holder configured to hold a grindstone. A workpiece holder is configured to hold a workpiece. At least one actuator is configured to move the tool holder in a movement direction relative to the workpiece holder. A motor is different from the at least one actuator and is configured to move one holder out of the tool holder and the workpiece holder along a control axis. Actuator control circuitry is configured to control the at least one actuator to move the tool holder in the movement direction. Motor control circuitry is configured to control the motor to control the one holder to be stationary in a direction along the control axis. Contact detection circuitry is configured to detect a contact between the grindstone and the workpiece based on a change in a control value of the motor.Type: ApplicationFiled: May 17, 2024Publication date: September 12, 2024Applicant: Yamazaki Mazak CorporationInventors: Yuki YAMAMOTO, Yosuke MORI
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Patent number: 12066811Abstract: An input assistance method includes: a plurality of steps in which setting-information based on which the machine tool is configured to be controlled to machine a workpiece so as to make a product is input. A setting step in which a selected information is to be input is selected among the plurality of steps. The selected information of the plurality of steps constitutes the setting-information. A setting interface via which the selected information is input is displayed. Whether inputting the selected information has been completed is determined. Information indicating that inputting the selected information has been completed is displayed, when inputting the selected information is determined to have been completed. The plurality of steps includes a first step in which a shape of the product is input and a second step in which a shape of the workpiece and a material of the workpiece are input.Type: GrantFiled: August 4, 2021Date of Patent: August 20, 2024Assignee: YAMAZAKI MAZAK CORPORATIONInventors: Takuya Kumasaka, Yuuki Yamamoto, Takuro Katayama, Morikuni Kimura
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Patent number: 12053850Abstract: A workpiece installation method includes obtaining a reference image that shows a reference workpiece whose posture has been adjusted, setting workpiece reference lines on a boundary of a first image area occupied by the reference workpiece in the reference image, obtaining a measurement image that shows a workpiece, generating, using a processor, a measurement combined image in which workpiece reference lines are superimposed on the measurement image and which shows the workpiece reference lines pass through positions respectively identical to workpiece reference line positions, and adjusting a posture of the workpiece such that a boundary of a second image area occupied by the workpiece in the measurement combined image is shown to be substantially parallel to or substantially coincident with the workpiece reference lines.Type: GrantFiled: August 5, 2022Date of Patent: August 6, 2024Assignee: YAMAZAKI MAZAK CORPORATIONInventors: Kazuya Horibe, Kazumasa Maruta, Hiromasa Yamamoto, Hyunkoo Park, Masatoshi Itoh, Ryuichi Mizukami
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Patent number: 12050450Abstract: A machine tool management system includes a machine tool, a memory, a display, and a control circuit. The control circuit is configured to record, in the memory, a time point at which detection information with respect to a machine tool is detected and the detection information corresponding to the time point; determine selected detection information among the detection information to satisfy a determination condition; record, in the memory, the selected detection information corresponding to the time point; display a list of the selected detection information according to predetermined display items; extract from the memory at least part of the detection information including one of the selected detection information corresponding to one display item selected among the display items listed on the display; and to display a graph of a change over time in data included in the at least part of the detection information.Type: GrantFiled: December 18, 2019Date of Patent: July 30, 2024Assignee: YAMAZAKI MAZAK CORPORATIONInventors: Hiromasa Yamamoto, Masatoshi Itoh, Kenji Sano, Tatsuya Matsuda, Kento Yoshida, Jumpei Kitayama
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Publication number: 20240189915Abstract: A workpiece support includes a rotating shaft configured to support a workpiece at a leading end portion, a second support supporting the rotating shaft rotatably about a first axis and configured to move the rotating shaft along the first axis, a first support provided between the tool and the second support along the first axis and including a through hole into which a guide bushing unit is configured to be inserted and into which the leading end portion of the rotating shaft is configured to be inserted, and an attachment provided in contact with an outer surface of the leading end portion of the rotating shaft. The guide bushing unit is configured to support the workpiece when the guide bushing unit is in the through hole. At least a part of the attachment is displaceable in a direction away from the first axis.Type: ApplicationFiled: February 20, 2024Publication date: June 13, 2024Applicant: Yamazaki Mazak CorporationInventors: Jojiro KIMURA, Hiroshi YAMANE, Hiroshi KONDO, Yuta MIYASHITA
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Publication number: 20240189913Abstract: A workpiece support includes a rotating shaft, a second support, a first support, and an air supplier. The rotating shaft is configured to support a workpiece at the leading end portion. The second support supports the rotating shaft rotatably about a first axis of the rotating shaft. The first support is provided between a tool and the second support along the first axis and has a through hole into which a guide bushing unit is configured to be inserted and into which the leading end portion of the rotating shaft is configured to be inserted. The guide bushing unit is configured to support the workpiece when the guide bushing unit is in the through hole. An ejection opening is provided on an inner circumferential surface of the through hole. The air supplier is configured to supply air to the first support via the ejection opening.Type: ApplicationFiled: February 22, 2024Publication date: June 13, 2024Applicant: Yamazaki Mazak CorporationInventors: Jojiro KIMURA, Hiroshi YAMANE, Hiroshi KONDO, Yuta MIYASHITA
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Publication number: 20240181586Abstract: A coolant discharger includes a rotator, a fluid passage, and a nozzle. The rotator is rotatable about a rotation axis together with a workpiece and has a through hole extending along the rotation axis. The fluid passage is provided in the through hole to supply a coolant toward the workpiece. The nozzle is connected to the rotator to be connected to the fluid passage to discharge the coolant from the nozzle toward the workpiece in a discharging direction away from the rotation axis. At least a part of the nozzle is movable along the rotation axis.Type: ApplicationFiled: June 6, 2023Publication date: June 6, 2024Applicant: Yamazaki Mazak CorporationInventors: Eri ASAI, Masahiro MISHINA, Yuki YAMAMOTO