Patents Assigned to Yamazaki Mazak Corporation
  • Publication number: 20210086267
    Abstract: A machine tool includes a workpiece spindle being rotatable about a rotation axis of the workpiece and configured to hold a workpiece such that the workpiece. A tool holding device is rotatable about a tool rotation axis and configured to hold a turning tool via which turning is performed on the workpiece. A movement mechanism is configured to move the tool holding device such that the turning tool rotates relatively to the workpiece toward an arbitrary direction perpendicular to the rotation axis of the workpiece. Control circuitry is configured to execute a machining program, to perform the turning, which includes an additional code which designates a target cutting direction of the arbitrary cutting direction, and to control the movement mechanism to move the turning tool in the target cutting direction with respect to the workpiece while the control circuitry executes the additional code.
    Type: Application
    Filed: December 3, 2020
    Publication date: March 25, 2021
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kentaro HAYASHI, Yasuharu SUMIDA, Morikuni KIMURA, Masato YOSHIDA
  • Publication number: 20210034040
    Abstract: A controller includes a determination circuit, a setting circuit, and a control circuit. The determination circuit is configured to determine whether a chatter vibration is occurring while a spindle is rotating and a workpiece is being cut. The setting circuit is configured to set an upper limit and a lower limit on a change amount of a rotational speed of the spindle. The control circuit is configured to determine the change amount randomly from a range between the upper limit and the lower limit and configured to rotate the spindle at a second rotational speed obtained by changing a first rotational speed by the change amount that has been determined if the chatter vibration is determined as occurring while the control circuit controls the rotational speed of the spindle at the first rotational speed.
    Type: Application
    Filed: October 20, 2020
    Publication date: February 4, 2021
    Applicant: Yamazaki Mazak Corporation
    Inventors: Hiromasa YAMAMOTO, Tatsuya MATSUDA, Jumpei KITAYAMA, Kento YOSHIDA, Masatoshi ITOH
  • Publication number: 20200370923
    Abstract: A method for detecting a phase on a gear includes obtaining a first determination result indicating whether the gear has been detected at a first detection position. A second determination result indicating whether the gear has been detected at a second detection position is obtained. A third angle between the first and second angles is obtained. A third determination result indicating whether the gear has been detected at a third detection position is obtained. The first angle is replaced with the third angle when the third and first determination results are same, or the second angle is replaced with the third angle when the third and first determination results are different. The phase on the gear is detected based on an angle that is between the first angle and the second angle.
    Type: Application
    Filed: August 6, 2020
    Publication date: November 26, 2020
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kazuya HORIBE, Kazumasa MARUTA, Hiromasa YAMAMOTO, Yuki YAMAMOTO
  • Patent number: 10835988
    Abstract: A friction stir welding tool includes a stir pin, a pin holder, and a housing. The pin holder supports the stir pin to rotate with the stir pin around a rotation axis of the stir pin and has a front portion and a rear portion opposite to the front portion along the rotation axis. A tip end of the stir pin projects from the front portion. The housing houses the pin holder such that the pin holder is rotatable relatively to the housing. The tip end of the stir pin projects from the housing. The housing includes an engaging portion engageable with a spindle frame of a machining head such that the rear portion of the pin holder is attached to a rotation spindle of the machining head to rotate the pin holder. The rotation spindle is rotatable relatively to the spindle frame.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: November 17, 2020
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Kazuki Uemura, Masayasu Hachiya
  • Publication number: 20200338664
    Abstract: A friction stir welding tool includes a housing and a stir pin. The housing includes a first surface, a housing hole formed in the housing and having a housing hole opening on the first surface, and a discharge hole through which the housing hole is in communication with an outside of the housing. The stir pin includes a pin holder and a pin body. The pin holder has a first end portion and a second end portion. The first end portion is configured to be connected to a rotation spindle. The pin body is provided in the housing hole, is detachably attached to the second end portion, and is rotatable together with the pin holder around the rotation axis. The pin body includes a stir portion that protrudes from the first surface via the housing hole opening.
    Type: Application
    Filed: July 14, 2020
    Publication date: October 29, 2020
    Applicant: Yamazaki Mazak Corporation
    Inventors: Masayasu HACHIYA, Eiji MATSUBARA, Toru MURAKAMI, Seigo OUCHI
  • Patent number: 10773313
    Abstract: A turret tool rest includes a main shaft, a turret turning shaft, a turret, a joint base, a mill housing connection shaft, and an engagement member. The main shaft rotates a tool. A part of the main shaft is provided in the turret turning shaft. The turret turning shaft has a first coupling hole. The turret is connected to the turret turning shaft via which the turret is rotated. The joint base has a second coupling hole. The mill housing connection shaft is connected to the joint base. The mill housing connection shaft is provided between the main shaft and the turret turning shaft. Each of the mill housing connection shaft, the joint base, the part of the main shaft, and the turret turning shaft are disposed to rotate around a rotation axis of the turret. The engagement member moves in the first coupling hole and the second coupling hole.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: September 15, 2020
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Tetsuya Kijima, Koji Abe, Koichi Kawamura, Takuya Il
  • Publication number: 20200230759
    Abstract: A machine tool includes a tool spindle, a tool intermediate device, and a tool storage which includes first tool magazines, a first tool magazine support mechanism, an additional first tool magazine support mechanism, and a tool carrier. The first tool magazine support mechanism includes a first shaft to support at least one of the first tool magazines to be rotatable about a first rotation axis. The additional first tool magazine support mechanism includes an additional first shaft to support at least one of the first tool magazines to be rotatable about an additional first rotation axis. The tool carrier includes a first guide extending along the first and additional first rotation axes, a second guide extending along a line connecting the first and additional first rotation axes, and a lift configured to move along the first guide. The first guide is movable along the second guide.
    Type: Application
    Filed: February 10, 2020
    Publication date: July 23, 2020
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kiyoshi NISHIDA, Takahiro KUGIMOTO, Masanori SHIMAOKA, Mikio WAKIDA, Takuya MIZUNO
  • Publication number: 20200125072
    Abstract: A machine tool management system includes a machine tool, a memory, a display, and a control circuit. The control circuit is configured to record, in the memory, a time point at which detection information with respect to a machine tool is detected and the detection information corresponding to the time point; determine selected detection information among the detection information to satisfy a determination condition; record, in the memory, the selected detection information corresponding to the time point; display a list of the selected detection information according to predetermined display items; extract from the memory at least part of the detection information including one of the selected detection information corresponding to one display item selected among the display items listed on the display; and to display a graph of a change over time in data included in the at least part of the detection information.
    Type: Application
    Filed: December 18, 2019
    Publication date: April 23, 2020
    Applicant: Yamazaki Mazak Corporation
    Inventors: Hiromasa YAMAMOTO, Masatoshi ITOH, Kenji SANO, Tatsuya MATSUDA, Kento YOSHIDA, Jumpei KITAYAMA
  • Publication number: 20190337041
    Abstract: A sheet material machining system includes a sheet material machining machine which is configured to machine a workpiece to produce a machined workpiece that includes a plurality of products and a residual material. The machined workpiece is configured to be placed on a sorting table. The plurality of products are configured to be placed on a temporary placement table. At least one product among the plurality of products are configured to be placed on a discharge table. A carrier includes an attracting actuator and a mobile actuator. The order management processor is configured to control the carrier and includes a storage configured to memorize a layout of the plurality of products in the workpiece. The plurality of products are associated with an attracting order.
    Type: Application
    Filed: July 12, 2019
    Publication date: November 7, 2019
    Applicant: Yamazaki Mazak Corporation
    Inventors: Yukio MORITA, Isao KUWAYAMA, Tetsu HATTORI, Yoshihiko SAKAI, Yoshihiro NAKAMURA
  • Patent number: 10406617
    Abstract: A method for machining a workpiece, includes: rotating a rotary tool around a rotation axis, the rotary tool including at least one edge positioned on an outer periphery of the rotary tool around the rotation axis; relatively moving the rotary tool toward the workpiece in a first direction so that the at least one edge cuts the workpiece by a predetermined depth while the rotary tool is rotated around the rotation axis; and relatively moving the rotary tool with respect to the workpiece in a second direction that is substantially perpendicular to the first direction and that is inclined to a third direction substantially perpendicular to the rotation axis and the first direction.
    Type: Grant
    Filed: September 13, 2017
    Date of Patent: September 10, 2019
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Minoru Kitayama, Hiroshi Itoh, Yuki Yamamoto
  • Patent number: 10379523
    Abstract: A machining program editing assist apparatus includes a display controller. While the display objects are being displayed in either one of the program data display area and the process list display area, the display controller decides that a designated display object of the one of the display areas is the display object designated by the display objects of the one of the display areas and a specific point, differentiates the designated display object from the other display objects in the one of the display areas, decides that a designated display object of the other of the display areas is the display candidate of the other of the display areas, includes the designated display object in the display objects of the other of the display areas, and differentiates the designated display object from the other display objects in the other of the display areas.
    Type: Grant
    Filed: February 22, 2017
    Date of Patent: August 13, 2019
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Kazuhiro Kikata, Morikuni Kimura, Takuro Katayama, Shunsuke Koike, Takayuki Ota
  • Patent number: 10377004
    Abstract: A tool magazine includes a magazine arm and a gripper plate. The magazine arm has a tool pot to hold a tool. The magazine arm is pivotable around a pivotal axis such that the tool pot pivots around the pivotal axis. The gripper plate has at least one gripper to hold the tool at a holding position on a circular arc track along which the tool moves when the magazine arm pivots. The at least one gripper is open in a tangent direction of the circular arc track at the holding position.
    Type: Grant
    Filed: June 30, 2016
    Date of Patent: August 13, 2019
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Toru Yamamoto, Yasuyuki Hara, Kouichi Shouji, Tetsuya Nakanishi, Reiji Maekawa, Jumpei Kitayama
  • Patent number: 10353373
    Abstract: A machine tool includes a workpiece holding unit to hold a workpiece. A tool holding unit holds a tool. At least one of the workpiece holding unit and the tool holding unit is drivingly rotatable or drivingly movable in a predetermined direction to machine the workpiece with the tool. Temperature sensors are attached to members constituting the machine tool. An estimator calculates an environmental temperature system thermal displacement amount due to a heat source outside the machine tool. A correction magnification processor calculates an environmental temperature system thermal displacement correction amount. Another estimator calculates a driving system thermal displacement amount due to a heat source in the machine tool. A thermal displacement correction amount adder obtains and outputs a total thermal displacement correction amount based on which the machine tool performs thermal displacement correction control.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: July 16, 2019
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Atsushi Suzuki, Tsunekazu Ishida, Toshihito Okuda
  • Publication number: 20190195426
    Abstract: An air bleeder includes a branch, a lubricant supply conduit, and a return conduit. Lubricant stored in a tank is to be supplied to a valve provided in a machine tool via the lubricant supply conduit. The lubricant supply conduit includes a first supply conduit, and a second supply conduit. The first supply conduit connects the branch and the tank. The second supply conduit connects the branch at a first connecting position and the valve. The return conduit connects the tank and the branch at a second connecting position higher than the first connecting position in a height direction along a height of the air bleeder to return lubricant to the tank and to remove air from lubricant in the lubricant supply conduit.
    Type: Application
    Filed: November 15, 2018
    Publication date: June 27, 2019
    Applicant: Yamazaki Mazak Corporation
    Inventors: Jyojiro KIMURA, Masahiro KANEKO
  • Patent number: 10295987
    Abstract: A machining program editing assist apparatus includes a display controller. When a specific portion on a shape display area is designated via an input device, the display controller allows a display candidate specified by the specific portion to be displayed as a designated display target of the shape display area, and allows at least one portion of data being among at least one display candidate of a program data display area and sectioned by a machining process constituting the at least one machining process and corresponding to the designated display target of the shape display area to be displayed as a designated display target of the program data display area on the program data display area in a state in which a beginning of the at least one portion of data is set to a display start position of the program data display area.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: May 21, 2019
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Kazuhiro Kikata, Morikuni Kimura, Takuro Katayama, Shunsuke Koike, Takayuki Ota, Jun Matsui
  • Publication number: 20180326494
    Abstract: A machining tool includes a light irradiator, a cover, and a light blocking filter. The light irradiator is to irradiate a workpiece to process the workpiece. The cover covers the light irradiator and the workpiece in the cover. The light blocking filter is configured to change light transmissivity of the light blocking filter in accordance with light from an inside of the cover, which the light blocking filter receives.
    Type: Application
    Filed: July 20, 2018
    Publication date: November 15, 2018
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kazuki UEMURA, Naokazu OKABE, Eiji MATSUBARA, Shoya KAI
  • Publication number: 20180318934
    Abstract: A composite machining machine includes a first machining head, a second machining head, a workpiece holder, a cover, and a frame. The first machining head is movable in a first region to perform additive manufacturing on the workpiece in a second region. The second machining head is movable in the second region to perform cutting on the workpiece. The workpiece holder holds the workpiece in the second region. The cover covers the first region. The frame includes two columns and a beam member coupling the columns. The cover includes a region definition member openable at least partially. The region definition member defines the second region. The first machining head is movable in a guided manner in a range between the columns. The beam member is disposed so that the predetermined range lies inside the first region, and outside and above the second region.
    Type: Application
    Filed: July 13, 2018
    Publication date: November 8, 2018
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kazuya HORIBE, Kazuki UEMURA, Seiichi YOSHIDA
  • Patent number: 10035234
    Abstract: A machine tool for implementing machining with rotation, the machine tool includes a first rotor, an enclosure, a first rail, a second rail, and a coupler. The first rotor rotates about a rotational axis. The first rotor is surrounded with the enclosure. The first rail is disposed on the first rotor. The second rail is disposed on the enclosure so as to be brought into alignment with the first rail at a rotational position. The coupler moves along the first rail and the second rail. The coupler is to engage with the first rail and the second rail in a first state and to engage with the second rail without engaging with the first rail in a second state.
    Type: Grant
    Filed: November 28, 2016
    Date of Patent: July 31, 2018
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Christopher Halcomb, Sami H. Winkelman, Takuya Ii
  • Publication number: 20180133833
    Abstract: A friction stir welding tool includes a stir pin, a pin holder, and a housing. The pin holder supports the stir pin to rotate with the stir pin around a rotation axis of the stir pin and has a front portion and a rear portion opposite to the front portion along the rotation axis. A tip end of the stir pin projects from the front portion. The housing houses the pin holder such that the pin holder is rotatable relatively to the housing. The tip end of the stir pin projects from the housing. The housing includes an engaging portion engageable with a spindle frame of a machining head such that the rear portion of the pin holder is attached to a rotation spindle of the machining head to rotate the pin holder. The rotation spindle is rotatable relatively to the spindle frame.
    Type: Application
    Filed: January 12, 2018
    Publication date: May 17, 2018
    Applicant: Yamazaki Mazak Corporation
    Inventors: Kazuki UEMURA, Masayasu HACHIYA
  • Patent number: 9873174
    Abstract: A turning controller includes a storage, a working program processing device, a command value setting processing device, an approach angle setting command amount calculator, and a command processing device. The storage is configured to store a working program and tool shape data. The working program processing device is configured to analyze the working program and to calculate and output command amounts. The command value setting processing device is configured to set an approach angle command value for defining an approach angle. The approach angle setting command amount calculator is configured to calculate, as an approach angle setting command amount, a B-axis command amount for controlling to cause the approach angle to have the approach angle command value based on the tool shape data. The command processing device is configured to output the approach angle setting command amount to the B-axis driver.
    Type: Grant
    Filed: December 9, 2015
    Date of Patent: January 23, 2018
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Kohei Asano, Yasuharu Sumida