Abstract: A cross member extends in a vehicle width direction and has opening portions at end portions in the vehicle width direction. The cross member includes a cross member main body, a closing plate, and a cylindrical spacer. The end portion of the cross member main body in the vehicle width direction includes a recessed portion on a side of the cross member main body opposite to a side on which the cross member main body is opened, the recessed portion being recessed toward the inner surface side.

Abstract: The invention is characterized in that, when protrusion parts 30 are raised from a substrate W and the protrusion parts 30 are formed into spacers 12 with a predetermined outer diameter D and height H, the protrusion parts 30 are temporarily formed so as to have a diameter larger than a predetermined outer diameter D and a height larger than a predetermined height H, and the protrusion parts 30 are crushed, and leading end portions 30b of the protrusion parts 30 are protruded in a radially outward direction so as to have a double-layered structure, and then through-holes 35 are opened at the leading end portions 30b. Accordingly, the leading end portions 30b have strength due to a double-layered structure, and side portions 30a also have high strength due to contraction by pressing, whereby the sleeve-integrated member includes the entirely high-strength spacers 12.

Abstract: Disclosed herein is a suspension arm component for vehicles with sufficient strength or rigidity to withstand repetitive compressive and tensile forces, and a method for manufacturing such a component by pressing or hemming process alone, without recourse to any welding process, forming quickly and simply, a process with advantages in terms of material yield and cost. The suspension arm component for vehicles includes first flange pieces as well as second flange pieces, and a pair of half members, each having a hat-like shaped cross-section perpendicular to its axis, are joined together to protrude the first flange part and the second flange part from an expanded part, where both the first flange part and the second flange part extend linearly along the axis of the main body part. The main body part presents a rectangular shape in its side view.

Abstract: A cross member extends in a vehicle width direction and has opening portions at end portions in the vehicle width direction. The cross member includes a cross member main body, a closing plate, and a cylindrical spacer. The end portion of the cross member main body in the vehicle width direction includes a recessed portion on a side of the cross member main body opposite to a side on which the cross member main body is opened, the recessed portion being recessed toward the inner surface side.

Abstract: Disclosed is a suspension subframe (1) in which highly rigid side-end members (10) are attached to opposite side end sections of a flat plate-like main body member (2) so as to extend in the front-rear direction of a vehicle. The subframe (1) has extremely high rigidity against forces acting thereon from the front, rear, left, right and the like with the aid of the side-end members (10). The subframe (1) makes it possible to cut out materials with almost zero waste, and is made lightweight and inexpensive.

Abstract: [Problem] To provide a hollow component that presents no problem in its strength and working environment and the cost standpoint although it is made of thin sheet metal members, and a method manufacturing such a component. [Means of Solving the Problem] It is characterized in applying a flow drilling process on a sheet metal member 20 of a pair of sheet metal members 20 and 21 having a gap G between them to form a first collar part C1, and applying a flow drilling process on a sheet metal member 21 to form a second collar part C2 as well as to cause an inner tip of the second collar part C2 to fuse with an inner tip of the first collar part C1 so as to form a cylindrical connection member C to strengthen a flat sheet metal members.

Abstract: Disclosed herein is a suspension arm component for vehicles with sufficient strength or rigidity to withstand repetitive compressive and tensile forces, and a method for manufacturing such a component by pressing or hemming process alone, without recourse to any welding process, forming quickly and simply, a process with advantages in terms of material yield and cost. The suspension arm component for vehicles includes first flange pieces as well as second flange pieces, and a pair of half members, each having a hat-like shaped cross-section perpendicular to its axis, are joined together to protrude the first flange part and the second flange part from an expanded part, where both the first flange part and the second flange part extend linearly along the axis of the main body part. The main body part presents a rectangular shape in its side view.

Abstract: Disclosed herein is a connecting arm for vehicles made of reliable composite materials that is light-weight, which has strength to withstand both tension and compression forces, and which can be manufactured easily and cost-effectively. The present invention includes an inwardly protruding embossed part formed on structural plate having at least a pair of metal thin plates provided to face each other. A concave part which is formed on outer side surfaces of an intermediated member is fitted onto the embossed part, so that, when torsional, tensile, or compressive forces are applied by axial members (J1 and J2) to the connecting arm for vehicles. the structural plates provide strength primarily against tensile forces. The intermediate member and external plate members are both made of plastic materials that provide strength against compressive forces, and the intermediate member and structural plates provide strength against torsional forces, respectively.

Abstract: The invention is characterized in that, when protrusion parts 30 are raised from a substrate W and the protrusion parts 30 are formed into spacers 12 with a predetermined outer diameter D and height H, the protrusion parts 30 are temporarily formed so as to have a diameter larger than a predetermined outer diameter D and a height larger than a predetermined height H, and the protrusion parts 30 are crushed, and leading end portions 30b of the protrusion parts 30 are protruded in a radially outward direction so as to have a double-layered structure, and then through-holes 35 are opened at the leading end portions 30b. Accordingly, the leading end portions 30b have strength due to a double-layered structure, and side portions 30a also have high strength due to contraction by pressing, whereby the sleeve-integrated member includes the entirely high-strength spacers 12.

Abstract: Disclosed is a suspension subframe (1) in which highly rigid side-end members (10) are attached to opposite side end sections of a flat plate-like main body member (2) so as to extend in the front-rear direction of a vehicle. The subframe (1) has extremely high rigidity against forces acting thereon from the front, rear, left, right and the like with the aid of the side-end members (10). The subframe (1) makes it possible to cut out materials with almost zero waste, and is made lightweight and inexpensive.

Abstract: A welding method of carrying out an alternating current arc welding by switching polarities of a voltage applied between a wire and workpieces when weld-connecting the workpieces to each other by use of the wire, the workpieces including an aluminum cast material and an aluminum wrought material. In the welding method, the alternating current arc welding is carried out in a way to satisfy |B|/(A+|B|)?0.128 where A denotes an integrated value of an electric current over a time for which the polarity of the wire is positive, and B denotes an integrated value of an electric current over a time for which the polarity of the wire is negative; and thereby an amount of heat input into the aluminum cast material during the welding is set at not more than 67.8 J/mm2.

Abstract: A brake pedal structure for a vehicle includes a pedal bracket provided on a dash panel of the vehicle, a pedal shaft provided on the pedal bracket, a pedal arm pivotally supported by the pedal shaft in a freely rotatable manner around the pedal shaft as a rotational axis, and a push rod connected to the pedal arm for operating a brake system of the vehicle in response to rotation of the pedal arm. The push rod has a portion so as to interrupt the transmission of a load input at the time of collision of said vehicle.

Abstract: A brake pedal structure for a vehicle disclosed herein includes a pedal bracket provided on a dash panel of the vehicle, a pedal shaft provided on the pedal bracket, a pedal arm pivotally supported by the pedal shaft in a freely rotatable manner around the pedal shaft as a rotational axis, and a push rod connected to the pedal arm for operating a brake system of the vehicle in response to rotation of the pedal arm. The push rod has a portion so as to interrupt the transmission of a load input at the time of collision of said vehicle.

Abstract: A brake pedal apparatus for a vehicle includes a pedal bracket provided on a dash panel, a pedal shaft provided on the pedal bracket, a pedal arm supported by the pedal shaft in a rotatable manner around the pedal shaft, a first engaging portion provided on the pedal arm, a push rod lever supported by the pedal shaft in a rotatable manner around the pedal shaft and connected to a push rod, and a second engaging portion provided on the push rod lever. The push rod lever or the pedal arm is movable along the axial direction of the pedal shaft, and the first and second engaging portions are capable of engaging with each other.

Abstract: A rear end of a torsion bar is fixed to a distal portion of a spring plate so that the rear end of the torsion bar is in a position other than front to rear direction of a cross member. Thus, when a load is applied to the suspension system in the front to rear direction, the spring plate elastically deforms in this direction. Therefore, the suspension system can prevent the torsion bar from directly contacting the cross member. Also, the suspension arm has two arm portions each of which is supported by two pivot portions. The body has sufficient rigidity against a load applied in the lateral direction thereof. When a load is applied in the front to rear direction, the spring plate elastically deforms, thereby moving the suspension system in this direction. When a load is applied in the vertical direction of the body, the torsion bar twists. With this reaction force, a suspension force takes place and the spring plate bends. Thus, an excessive bending force is not applied to the torsion bar.

Abstract: A welding nut comprising a main cylindrical body having a bearing surface end and an axial screw hole, a flange set around an outer perimeter of the body at the bearing surface end, and axially extending protrusions formed by partially pressed the flange in a direction towards the bearing surface. The protrusions extend axially beyond the bearing surface for resistance welding. At least one groove can be formed in the bearing surface between the screw hole and the protrusions. A guide tube having an external diameter smaller than an external diameter of the body can extend axially from the bearing surface. Screw threads can be bored continuously through the screw hole of the cylindrical body and an inner perimeter of the guide tube. A large number of serrated protrusions can be formed on an outer perimeter of the cylindrical body. Each of the protrusions can have an inner surface slanting radially outwardly and axially away from the bearing surface towards an outer edge of the flange.

Abstract: The torsion beam for a suspension is formed of a hollow shaft having a cross section substantially of the shape of an inverted letter U. It, therefore, can be manufactured simply and is enabled to enjoy light weight and improved torsional rigidity. This torsional rigidity can be adjusted and the amount of offset of the joined parts of opposite wheel supporting members from the other component parts can be freely adjusted. The end plates are constructed of a plurality of mutually joined end plates and the torsion beam is joined by welding to the surface for mounting the beam after the end plates have been machined. Thus, the torsion beam type suspension is manufactured with a relatively simple equipment, with the result that cost of equipment and the cost of production are lowered.

Abstract: A rear end of a torsion bar is fixed to a distal portion of a spring plate so that the rear end of the torsion bar is in a position other than front to rear direction of a cross member. Thus, when a load is applied to the suspension system in the front to rear direction, the spring plate elastically deforms in this direction. Therefore, the suspension system can prevent the torsion bar from directly contacting the cross member. Also, the suspension arm has two arm portions each of which is supported by two pivot portions. The body has sufficient rigidity against a load applied in the lateral direction thereof. When a load is applied in the front to rear direction, the spring plate elastically deforms, thereby moving the suspension system in this direction. When a load is applied in the vertical direction of the body, the torsion bar twists. With this reaction force, a suspension force takes place and the spring plate bends. Thus, an excessive bending force is not applied to the torsion bar.

Abstract: An independent suspension provided with a knuckle for rotatably supporting a wheel thereon and a sub-knuckle member pivotally supported on the knuckle, the knuckle connected to the leading terminal of a lower arm through a first ball joint and the basal terminal part of the lower arm is attached to an automobile body. The leading terminal of an upper arm is connected to the sub-knuckle member through a second ball joint and the basal terminal part of the upper arm is attached to the automobile body side. The leading terminal of a control link attached to the automobile body side is connected to the knuckle member through a third ball joint. The axis which passes the centers of the first ball joint and the second ball joint constitutes itself a steering axis. The center of the third ball joint is offset relative to the point of intersection between the horizontal plane passing the third ball joint and the steering axis.

Abstract: A structure for supporting a vehicle suspension unit to a floor panel of a vehicle includes a rear side member secured to a longitudinally extending side portion of the floor panel and a rear cross member secured to a laterally extending portion of the floor panel. The rear cross member has at a side end portion thereof an opening. A collar has a through bore mated with the opening. An upper reinforcing member is secured to the collar, the rear side member and the rear cross member. A lower reinforcing member is secured to the collar and the rear cross member. A suspension supporting bolt has a serrated portion which is so sized as to fit into the through bore of the collar. The suspension supporting bolt is secured to the collar by thrusting the serrated portion into the through bore of the collar. The suspension supporting bolt passes through the collar and the opening and is secured to the vehicle suspension unit.