Patents Assigned to Zygo Corporation
  • Patent number: 7978338
    Abstract: Interferometry system are disclosed that include a detector sub-system including a monitor detector, interferometer optics for combining test light from a test object with primary reference light from a first reference interface and secondary reference light from a second reference interface to form a monitor interference pattern on a monitor detector, wherein the first and second reference interfaces are mechanically fixed with respect to each other and the test light, a scanning stage configured to scan an optical path difference (OPD) between the test light and the primary and secondary reference light to the monitor detector while the detector sub-system records the monitor interference pattern for each of a series of OPD increments, and an electronic processor electronically coupled to the detector sub-system and the scanning stage, the electronic processor being configured to determine information about the OPD increments based on the detected monitor interference pattern.
    Type: Grant
    Filed: August 14, 2009
    Date of Patent: July 12, 2011
    Assignee: Zygo Corporation
    Inventors: Peter De Groot, Mark Davidson, Jan Liesener, Xavier Colonna De Lega, Leslie L. Deck
  • Patent number: 7978337
    Abstract: In one aspect, the disclosure features methods that include using a microscope to direct light to a test object and to direct the light reflected from the test object to a detector, where the light includes components having orthogonal polarization states, varying an optical path length difference (OPD) between the components of the light, acquiring an interference signal from the detector while varying the OPD between the components, and determining information about the test object based on the acquired interference signal.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: July 12, 2011
    Assignee: Zygo Corporation
    Inventors: Peter De Groot, Xavier Colonna De Lega
  • Patent number: 7952724
    Abstract: Disclosed is a system including: (i) an interferometer configured to direct test electromagnetic radiation to a test surface and reference electromagnetic radiation to a reference surface and subsequently combine the electromagnetic radiation to form an interference pattern, the electromagnetic radiation being derived from a common source; (ii) a multi-element detector; and (iii) one or more optics configured to image the interference pattern onto the detector so that different elements of the detector correspond to different illumination angles of the test surface by the test electromagnetic radiation.
    Type: Grant
    Filed: October 15, 2009
    Date of Patent: May 31, 2011
    Assignee: Zygo Corporation
    Inventors: Xavier Colonna De Lega, Peter De Groot
  • Patent number: 7948636
    Abstract: Disclosed is an interferometry analysis method that includes comparing information derivable from multiple interferometry signals corresponding to different surface locations of a test object to information corresponding to multiple models of the test object, wherein the multiple models are parametrized by a series of characteristics that relate to one or more under-resolved lateral features of the test object; and outputting information about the under-resolved surface feature based on the comparison.
    Type: Grant
    Filed: February 8, 2010
    Date of Patent: May 24, 2011
    Assignee: Zygo Corporation
    Inventors: Peter De Groot, Michael J Darwin, Robert Stoner, Gregg M. Gallatin, Xavier Colonna De Lega
  • Patent number: 7948638
    Abstract: Interferometric scanning method(s) and apparatus for measuring test optics having aspherical surfaces including those with large departures from spherical. A reference wavefront is generated from a known origin along a scanning axis. A test optic is aligned on the scanning axis and selectively moved along it relative to the known origin so that the reference wavefront intersects the test optic at the apex of the aspherical surface and at one or more radial positions where the reference wavefront and the aspheric surface intersect at points of common tangency (“zones”) to generate interferograms containing phase information about the differences in optical path length between the center of the test optic and the one or more radial positions. The interferograms are imaged onto a detector to provide an electronic signal carrying the phase information.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: May 24, 2011
    Assignee: Zygo Corporation
    Inventor: Michael Küchel
  • Patent number: 7948637
    Abstract: In certain aspects, disclosed methods include combining reference light reflected from a reference surface with test light reflected from a test surface to form combined light, the test and reference light being derived from a common source, sinusoidally varying a phase between the test light and reference light, where the sinusoidal phase variation has an amplitude u, recording at least one interference signal related to changes in an intensity of the combined light in response to the sinusoidal variation of the phase, determining information related to the phase using a phase shifting algorithm that has a sensitivity that varies as a function of the sinusoidal phase shift amplitude, where the sensitivity of the algorithm at 2 u is 10% or less of the sensitivity of the algorithm at u.
    Type: Grant
    Filed: March 20, 2009
    Date of Patent: May 24, 2011
    Assignee: Zygo Corporation
    Inventor: Peter De Groot
  • Patent number: 7948639
    Abstract: A phase-shifting interferometry (PSI) method and corresponding system including: (i) recording an interferogram for each phase in a sequence of phases between test light reflected from a test surface and reference light reflected from a reference surface, the test and reference light being derived from a common source, each interferogram corresponding to an intensity pattern produced by interfering the reflected test light with the reflected reference light, the interferograms defining an interferometry signal for each of different transverse locations of a cavity defined by the test and reference surfaces, each interferometry signal including a series of intensity values corresponding to the sequence of phases, with the difference between each pair of phases in the sequence defining a corresponding phase shift increment; (ii) calculating an initial phase map for the cavity based on at least some of the recorded interferograms; (iii) calculating an estimate for each of at least some of the phase shift increme
    Type: Grant
    Filed: August 4, 2010
    Date of Patent: May 24, 2011
    Assignee: Zygo Corporation
    Inventor: Leslie L. Deck
  • Patent number: 7933025
    Abstract: Disclosed is a method that includes combining a first light beam and at least a second light beam to form a combined light beam, introducing a sinusoidal phase shift with a frequency f between a phase of the first light beam and a phase of the second light beam, recording at least one interference signal based on a modulation of the combined light beam in response to the sinusoidal phase shift, where the interference signal includes at least three different frequency components, and outputting the information. For each interference signal, information related to the difference in optical path lengths of the first and second light beam is determined by comparing the intensity of the at least three different frequency components of the interference signal.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: April 26, 2011
    Assignee: Zygo Corporation
    Inventor: Peter De Groot
  • Patent number: 7924435
    Abstract: An apparatus is disclosed which includes an interferometry system configured to operate in a first mode to produce a first set of multiple interferometry signals corresponding to different illumination angles of a test object by test light and in a second mode produce a second set of multiple interferometry signals corresponding to different surface locations of a test object. An electronic processor coupled to the interferometry system is configured to receive the first set of interferometry signals and programmed to compare information derivable from the first set of multiple interferometry signals to information corresponding to multiple models of the test object to determine information related to one or features of the test object, and output the information. In some embodiments, the features include an under-resolved feature.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: April 12, 2011
    Assignee: Zygo Corporation
    Inventors: Xavier Colonna De Lega, Peter De Groot
  • Patent number: 7894075
    Abstract: The disclosure features multiple degree-of-freedom interferometers (e.g., non-dispersive interferometers) for monitoring linear and angular (e.g., pitch and/or yaw) displacements of a measurement object with compensation for variations in the optical properties of a gas in the interferometer measurement (and/or reference) beam paths. The disclosure also features interferometry systems that feature an array of interferometers (e.g., including one or more multiple degree-of-freedom interferometer), each configured to provide different information about variations in the optical properties of the gas in the system. Multiple degree-of-freedom interferometers are also referred to as multi-axis interferometers.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: February 22, 2011
    Assignee: Zygo Corporation
    Inventor: Henry A. Hill
  • Patent number: 7889356
    Abstract: Methods include simultaneously diffracting a beam in a first direction and a second direction orthogonal to the first direction to form a once-diffracted beam, where the beam comprises a wavefront shaped by a test object, simultaneously diffracting the once-diffracted beam in orthogonal directions to form a twice-diffracted beam, overlapping at least two orders of the twice-diffracted beam in each direction to form an interference pattern at a detector, the interference pattern being formed by multiple copies of the wavefront laterally sheared in the first direction and multiple copies of the wavefront laterally sheared in the second direction; and determining information about the wavefront based on the interference pattern.
    Type: Grant
    Filed: December 8, 2009
    Date of Patent: February 15, 2011
    Assignee: Zygo Corporation
    Inventor: Michael Küchel
  • Patent number: 7889355
    Abstract: A method is disclosed which includes: using a scanning interferometry system, generating a sequence of phase-shifted interferometry images at different scan positions of an object comprising a buried surface, identifying a scan position corresponding to a position of best focus for the buried surface based on the sequence of phase-shifted interferometry images of the object, and generating a final image based on the phase-shifted interferometry images and the scan position, where the interferometric fringes in the final image are reduced relative to the interferometric fringes in the phase-shifted interferometry images.
    Type: Grant
    Filed: June 4, 2007
    Date of Patent: February 15, 2011
    Assignee: Zygo Corporation
    Inventors: Xavier Colonna De Lega, Robert Stoner, Peter De Groot
  • Publication number: 20110032535
    Abstract: Systems are disclosed that include an interferometer configured to direct test light to an overlay test pad and subsequently combine it with reference light, the test and reference light being derived from a common source, one or more optics configured to direct at least a portion of the combined light to a multi-element detector so that different regions of the detector correspond to different illumination angles of the overlay test pad by the test light, the detector being configured to produce an interference signal based on the combined light, and an electronic processor in communication with the multi-element detector. The overlay test pad comprises a first patterned structure and a second patterned structure and the electronic processor is configured to determine information about the relative alignment between the first and second patterned structures based on the interference signal.
    Type: Application
    Filed: August 4, 2009
    Publication date: February 10, 2011
    Applicant: Zygo Corporation
    Inventors: Jan Liesener, Xavier Colonna de Lega, Peter de Groot
  • Patent number: 7884947
    Abstract: Disclosed is an apparatus which includes: an interferometer configured to direct broadband spatially coherent test light to a test surface of a test object over a range of illumination angles and subsequently combine it with reference light to form an interference pattern, the test and reference light being derived from a common source; and multi-element detector; and one or more optics configured to direct at least a portion of the combined light to the detector so that different elements of the detector correspond to different illumination angles of a region of the test surface illuminated by the test light.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: February 8, 2011
    Assignee: Zygo Corporation
    Inventors: Xavier Colonna De Lega, Peter De Groot
  • Publication number: 20110007323
    Abstract: An optical assembly for use in an interferometer is provided. The optical assembly includes first and second partially reflective surfaces positioned along an optical axis and oriented at different non-normal angles to the optical axis. The second partially reflective surface is configured to receive light transmitted through the first partially reflective surface along the optical path, transmit a portion of the received light to a test object to define measurement light for the interferometer and reflect another portion of the received light back towards the first partially reflective surface to define reference light for the interferometer. The reference light makes at least one round trip path between the second and first partially reflective surfaces.
    Type: Application
    Filed: June 18, 2010
    Publication date: January 13, 2011
    Applicant: ZYGO CORPORATION
    Inventors: Peter J. De Groot, Leslie L. Deck, James F. Biegen, Chris Koliopoulos
  • Patent number: 7869057
    Abstract: A method is disclosed including: generating a scanning interferometry signal at each of multiple wavelengths for each of at least one location on a test object; obtaining the scanning interferometry signals at each of the multiple wavelengths for each of at least one location on the test object; analyzing the scanning interferometry signals to determine information about the test object; and outputting the information about the test object. Each scanning interferometry signal corresponds to interference between test light and reference light as an optical path length difference between the test and reference light is varied. The test and reference light are derived from a common source, and the test light emerges from the test object over a range of angles corresponding to a numerical aperture of greater than 0.7.
    Type: Grant
    Filed: July 20, 2007
    Date of Patent: January 11, 2011
    Assignee: Zygo Corporation
    Inventor: Peter De Groot
  • Patent number: 7826064
    Abstract: System for monitoring a position of one or more optical elements in a projection objective (PO) include a plurality of sensors each configured to receive input light and to form output light, each sensor including a first sensor optic and a second sensor optic, the first sensor optic of at least one of the sensors being affixed to a first PO optical element and the second sensor optic of the at least one sensor being affixed to a support element that positions the first PO optical element within the PO, the first and second sensor optics being configured introduce a first optical path length difference (OPD) between two components of the input light to form the output light, the first OPD being related to the position of the first PO optical element with respect to the support element.
    Type: Grant
    Filed: December 11, 2009
    Date of Patent: November 2, 2010
    Assignee: Zygo Corporation
    Inventors: Peter de Groot, Leslie L. Deck, Carl Zanoni
  • Patent number: 7826063
    Abstract: In general, in a first aspect, the invention features a method that includes using an interferometry assembly to provide three different output beams, each output beam including an interferometric phase related to an optical path difference between a corresponding first beam and a corresponding second beam, each first beam contacting a measurement object at least once, monitoring the interferometric phases for each of the three different output beams, and deriving information about variations in the optical properties of a gas in the first beam paths from the three monitored phases.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: November 2, 2010
    Assignee: Zygo Corporation
    Inventor: Henry A. Hill
  • Patent number: 7812964
    Abstract: In general, in one aspect, the invention features a system that includes a moveable stage, an interferometer configured to provide information about a first degree of freedom of the stage, an encoder configured to provide information about a second degree of freedom of the stage, and an electronic processor configured to monitor the position of the stage based on the information about the first and second degrees of freedom.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: October 12, 2010
    Assignee: Zygo Corporation
    Inventor: Henry A. Hill
  • Patent number: 7812963
    Abstract: A method including: imaging test light emerging from a test object over a range of angles to interfere with reference light on a detector, wherein the test and reference light are derived from a common source; for each of the angles, simultaneously varying an optical path length difference from the source to the detector between interfering portions of the test and reference light at a rate that depends on the angle at which the test light emerges from the test object; and determining an angle-dependence of an optical property of the test object based on the interference between the test and reference light as the optical path length difference is varied for each of the angles.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: October 12, 2010
    Assignee: Zygo Corporation
    Inventor: Peter J. De Groot