Abstract: An impact absorbing reinforcement member for a liftgate of a vehicle includes a body having a first end and second end opposite the first end, the body including a center reinforcement member, a first outboard reinforcement member extending from the center reinforcement member to the first end and including a first plurality of curved segments, and a second outboard reinforcement member extending from the center reinforcement member to the second end and including a second plurality of curved segments. The first and second pluralities of curved segments laterally extend when the liftgate is subjected to an impact force.

Abstract: A solid-state switch assembly includes a base plate and an electrically insulating layer affixed to the base plate. First, second, third, and fourth power traces are affixed to the electrically insulating layer. First semiconductor devices are arranged on the first power trace to control power flow between the first power trace and the second power trace, second semiconductor devices are arranged on the second power trace to control power flow between the second power trace and the third power trace, and third semiconductor devices are arranged on the third power trace to control power flow between the third and fourth power traces. A first signal conductor communicates with the first semiconductor devices. A second signal conductor communicates with the second semiconductor devices. A third signal conductor communicates with the third semiconductor devices.

Abstract: A conical mount includes a housing defining an axis of rotation, a base member enclosed within the housing, a main rubber element coupled to the base member and enclosed within the housing, an upper metal portion positioned within the housing such that the main rubber element is positioned between the base member and upper metal portion, a radial snubber extending circumferentially around the upper metal portion, and a bearing assembly coupled with the radial snubber and positioned between the radial snubber and the upper metal portion. The bearing assembly enables the radial snubber to rotate freely about the axis of rotation to reduce a tangential load on the radial snubber.

Abstract: A storage compartment assembly for a motor vehicle includes a plurality of compartment bins, each having a first wall connected at an angle to a second wall connected at an angle to a third wall connected at an angle to a fourth wall also connected at an angle to the first wall, the first, second, third, and fourth walls connected at an angle to a base portion, the first, second, third, fourth walls, and the base portion partially enclosing a volume, a plurality of foot portions extending from the base portion at intersections of the first, second, third, and fourth walls, a plurality of support members extending from the intersections of the first, second, third, and fourth walls and displaced vertically directly above the foot portions, each of the plurality of compartment bins stackable atop each of the others of the plurality of compartment bins in a plurality of permutations.

Abstract: A vehicle, Lidar system and method of detecting an object. The Lidar system includes an optical phase array and a mirror. The optical phase array directs a transmitted light beam generated by a laser along a first direction within a first plane. The mirror receives the transmitted light beam from the optical phase array and directs the transmitted light beam along a second direction within a second plane.

Abstract: A method of manufacturing a unitary energy absorbing structure for a vehicle includes providing a first mold having a cavity receiving a first mandrel and a second mold having a cavity receiving a second mandrel. At least one mandrel segment is positioned in the first mold cavity and cooperates with the first mandrel. One or more layers of composite material at least partially cover the first mold cavity, first mandrel, at least one mandrel segment and second mold. The unitary structure is formed from the first layer, the second layer and the third layer of composite material with the first mandrel, the at least one mandrel segment and the second mandrel in the first mold and the second mold.

Abstract: System and method of controlling operation of an optical sensor in a device. The optical sensor is configured to employ a scan pattern to scan respective portions of a full field of view. A navigation sensor is configured to obtain location coordinates of the device. An inertial sensor is configured to obtain an acceleration data of the device in a plurality of directions. A controller is configured to determine a position of the device at the present time based in part on the location coordinates and the acceleration data. The controller is configured to determine a sun striking zone based in part on a relative position of the sun and the device. When a sun overlap region between the respective portions of the full field of view and sun striking zone exceeds a first overlap threshold, operation of the optical sensor is modified.

Abstract: Disclosed herein is a method comprising mixing an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; subjecting the carbon coated particle to a pulsed voltage between parallel plate electrodes or between rolls of a roll mill; and converting the carbon coated particle to a graphite coated particle via localized Joule heating. Disclosed herein too is an apparatus comprising a mixing device that is operative to mix an electroactive particle with a carbonaceous material to form a particle mixture that comprises a carbon coated particle; and a device for applying a pulsed voltage to the particle mixture; where the applying of the pulsed voltage is conducted when the particle mixture is located between opposing plate electrodes or between opposing rolls of a roll mill; where the device for applying the pulsed voltage converts the carbon coated particle into a graphite coated particle.

Abstract: A three-dimensional kinetic shape display for a vehicle includes one or more pixels for conveying information related to operation of the vehicle. The one or more pixels each include a plurality of moveable members that each have an actuation element for translating the moveable member. The three-dimensional kinetic shape display also includes one or more controllers providing instructions to move the actuation element. The one or more controllers execute instructions to receive data indicating an event related to operation of the vehicle, and in response to receiving data indicating the event, instruct the actuation element to translate the moveable member in a direction that is indicative of the event related to operation of the vehicle.

Abstract: A rotary electric machine for use with coolant includes a stator and rotor assembly. The rotor assembly includes a rotor, rotor shaft, and first and second end rings. The rotor has inner and outer diameter surfaces and an embedded set of rotor magnets proximate the outer diameter surface. The shaft is connected to the rotor and defines a main coolant passage along an axis of rotation. Radial shaft coolant passages are in fluid communication with the main coolant passage. The end rings are positioned at opposing distal ends of the rotor. The shaft coolant passages direct the coolant into the rotor and/or the end rings such that the coolant flows axially through rotor cavities of the rotor and cools the rotor magnets via forced convection.

Abstract: The present application relates to determining a location of an object in response to a sensor output, generating a first vehicle path in response to the location of the object and a map data, determining an undrivable area within the first vehicle path, generating a waypoint outside of the undrivable area, generating a second vehicle path from a first point on the first vehicle path to the waypoint and a third vehicle path from the waypoint to a second point on the first vehicle path such that the second vehicle path and the third vehicle path are outside of the undrivable area, generating a control signal in response to the second vehicle path, the third vehicle path and and controlling a vehicle in response to the control signal such that the vehicle follows the second vehicle path and the third vehicle path.

Abstract: Systems and methods are provided for mobile treatment of an exhaust stream. A treatment assembly including an inlet. A coupling is configured to releasably couple the inlet with an outlet of a stationary processing facility that produces an exhaust stream. The treatment assembly receives the exhaust stream in an input stream, treats at least one constituent of the input stream, and produces a treated exhaust. The treatment assembly is decouplable from the stationary processing facility and transportable to various locations.

Abstract: A cylinder head valve seat of an automobile vehicle includes a valve seat having a valve seat surface integrally joined to an engagement end. The engagement end includes multiple materials extending through a cross section of the engagement end. The multiple materials include: a first material having a first thermal conductivity; and a second material having a second thermal conductivity higher than the thermal conductivity of the first material, wherein the first material transitions into the second material.

Abstract: A climate control system includes a memory, a compensation module, and a climate control module. The memory is configured to store images captured by one or more image sensors. The compensation module is configured to: based on the images, estimate a clothing level of a first occupant in an interior cabin of a vehicle or receive the clothing level from at least one of an edge computing device or a cloud-based network device; determine a first EHT setpoint; and determine a first resultant EHT based on the clothing level and the first EHT setpoint. The climate control module is configured to: determine a first EHT error based on the first resultant EHT and a cabin temperature setpoint; determine a control value based on the first EHT error; and set climate control parameters to control a temperature of a first zone within the interior cabin based on the control value.

Abstract: A combined stackup apparatus with a perforated interlayer for resistance spot welding is provided. The apparatus comprises a first metal sheet of a first material and a second metal sheet of a second material. The apparatus further comprising a perforated interlayer disposed between the first metal layer and the second metal layer. The perforated interlayer is made of one of the first and second materials. The perforated interlayer has a plurality of perforations formed therethrough. Each perforation has a perforation size of between about 0.1 mm and about 3 mm.

Abstract: A mudflap-integrated aerodynamic member for improving aerodynamic characteristics of a motor vehicle is described. The motor vehicle includes a vehicle body, a front wheelhouse, and a frame. The mudflap-integrated aerodynamic member includes a mudflap portion configured to attach to the front wheelhouse and cover at least a portion of the front wheelhouse and an elongated air strake attached to and projecting from the mudflap portion. The elongated air strake includes an elongated strake body extending longitudinally with respect to the vehicle body from an outboard edge contiguous with the mudflap portion to an inboard edge adjacent to the vehicle body.

Abstract: Presented are metal-coated, polymer-encapsulated power semiconductor modules, methods for making/using such power modules, and vehicles with traction power inverters containing such power modules. A power electronics assembly includes one or more power semiconductor modules packaged inside an assembly housing. Each power module includes a substrate, a semiconductor device mounted on the substrate, a polymeric encapsulant encasing therein the substrate and semiconductor device, and an electrical lead connected to the semiconductor device and projecting from the polymeric encapsulant. A metallic or ceramic coating is applied to select sections of the polymeric encapsulant's exposed exterior surface. The metallic/ceramic coating may be a single metallic layer that covers substantially all of the exposed surface area of the polymeric encapsulant's exterior surface. An optional hydrophobic polymer layer, passivated layer, and/or oxidized layer may cover the exterior surface of this metallic layer.

Abstract: A multi-module battery pack includes a battery tray defining multiple battery tray compartments, battery modules each disposed within a corresponding one of the compartments, and a thermal barrier arranged in a predefined heat transfer path through the tray between an adjacent pair of the battery modules. The thermal barrier has a thickness of at least about 1 mm and a thermal conductivity of less than about 4 W/m-K, such that the thermal barrier blocks the heat transfer path to mitigate a thermal runaway event of one of the adjacent pair of battery modules. An electric powertrain system includes a rotary electric machine having phase leads and an output member, a driven load coupled to the output member, and the multi-module battery pack. A method includes providing the tray, identifying the heat transfer path, and arranging the thermal barrier in the heat transfer path.

Abstract: A two-stage actuation mechanism for a brake system includes a first lead screw having a first plurality of threads, a second lead screw having a second plurality of threads, a preloaded torsional spring, and an actuator assembly having an input shaft coupled with the preloaded torsional spring of the two-stage actuation mechanism. The preloaded torsional spring is configured to activate a first stage of movement of the two-stage actuation mechanism via rotation of the first lead screw. The size and pitch of each of the first and second lead screws are configured to minimize power consumption by the actuator assembly and satisfy a desired actuation time with a low current consumption and high actuator gear train ratio.

Abstract: The present disclosure provides a composite lift gate for a vehicle. The composite lift gate includes a polymer matrix and a fiber assembly. The fiber assembly is embedded in the polymer matrix. The fiber assembly includes a fiber mat and a plurality of substantially-aligned continuous fibers. The plurality of substantially-aligned continuous fibers is directly connected to a portion of the fiber mat. In one aspect, the composite lift gate further includes an electronic component connected to the fiber assembly. In various aspects, the present disclosure provides a method of manufacturing a composite lift gate for a vehicle.

Abstract: A method for determining a tire tread wear estimation of a tire includes receiving, by a controller, a direct tire tread wear measurement, when available, performing an indirect tire tread wear estimation, performing a data fusion of the indirect tire tread wear estimation with the direct tire tread wear measurement when available, estimating a percentage tire life remaining and a mileage to end of tire life, and estimating a refined tire tread wear calibration coefficient for performing future indirect tire tread wear estimations.

Abstract: A method and associated device for joining a battery cell tab to a plurality of foils associated with a plurality of electrodes of a battery cell are described. This includes arranging the plurality of foils in a stack, and joining, via a first joining device, the plurality of foils, wherein the first joining device defines a joining region. A portion of the battery cell tab is arranged on the plurality of foils, and joined, via a second joining device, to the plurality of foils. The second joining device generates a weld joint that is encompassed within the joining region defined by the first joining device. In doing so, weld quality and strength of internal welds in a battery cell may be improved by reducing the occurrence of porosities and cracks in the foil/tab weld joints.

Abstract: In accordance with exemplary embodiments, methods and systems are provided for controlling knocking for an engine of a vehicle having a plurality of different types of fuel injectors and a combustion chamber. In an exemplary embodiment, the system includes one or more sensors of the vehicle and a processor. The one or more sensors are configured to measure an intensity of engine knocking for the engine. The processor is coupled to the one or more sensors, and is configured to at least facilitate adjusting a fuel injection ratio of respective amounts of fuel provided by the plurality of different types of fuel injectors to the combustion chamber, based on the intensity of the engine knocking.

Abstract: A configurable build volume system for a powder bed fusion manufacturing process includes a chamber wall defining a chamber, the chamber wall extending in the X-, Y-, and Z-axis directions, a plurality of build platforms enclosed within the chamber, a plurality of adjustment mechanisms coupled to the plurality of build platforms such that each build platform is coupled to a separate adjustment mechanism, a sensor mounted within the chamber and configured to capture data regarding a Z-axis position of each of the plurality of build platforms, and a controller in electronic communication with the plurality of adjustment mechanisms and the sensor. The controller receives the Z-axis position data and generates a plurality of control signals to adjust a Z-axis position of each of the plurality of build platforms and each of the plurality of build platforms is actively and independently controlled by the controller.

Abstract: A vehicle system having an internal combustion engine and evaporative emission system including a canister is described, wherein canister includes a chamber having a flexible Metal Organic Framework (MOF) material disposed therein. A controllable device is coupled to the flexible MOF material, and a controller is operatively connected to the controllable device and the purge valve. The controller includes an instruction set that is executable to activate the controllable device and control the purge valve to an open state in response to a command to purge the canister, determine an activation parameter for the controllable device, determine a purge flow, integrate the purge flow to determine a total purge mass, and deactivate the controllable device when the total purge mass is greater than a threshold.

Abstract: A hybrid threading tool defines a longitudinal axis and includes a cutting portion with a plurality of cutting teeth. The plurality of cutting teeth are configured to cut a first threading into a workpiece. The hybrid threading tool also defines a forming portion that is attached to the cutting portion and that is arranged therewith along the longitudinal axis. The forming portion includes a plurality of forming teeth configured to plastically deform the first threading into a second threading for the workpiece.

Abstract: Presented are intelligent non-autogenous metalworking systems and control logic for automated wire-to-beam alignment, methods for making/using such systems, and robot-borne laser welding/brazing heads with closed-loop control for real-time wire alignment. A method for controlling operation of a non-autogenous workpiece processing system includes a system controller receiving sensor signals from a position sensor indicative of a location of filler wire discharged into a joint region by a wire feeder. Using the received sensor signals, the controller determines a displacement between the wire location and a location of a beam emitted onto the joint region by a beam emitter. If the wire displacement is greater than a threshold wire displacement value, the controller responsively determines a corrective force calculated to reduce wire displacement to below the threshold wire displacement value.

Abstract: A closure system includes a closure panel assembly and a hinge assembly configured to connect the closure panel assembly to a body. The hinge assembly includes a first hinge and a second hinge configured to be pivotably secured to the body and to the closure panel assembly in parallel, the hinge assembly establishing a four-bar linkage. The closure system includes a hinge cover configured to be fixed to the first hinge and pivotably connected to the closure panel assembly. The closure panel assembly is movable between a closed position and an open position via pivoting of the first hinge and the second hinge. The closure panel assembly at least partially covering an opening in the closed position and at least partially uncovering the opening in the open position. The hinge cover articulated alongside the first hinge and at least partially covers the first hinge in the closed position.

Abstract: System and method of manufacturing high-strength bonded metal sheets for a battery cell are provided. The method comprises providing a stackup comprising a first metal sheet and a second metal sheet. The first and second metal sheets are separated by a first coating layer. The first coating layer comprises nickel-phosphide. The first metal sheet includes a first material of a first melting point and the second metal sheet includes a second material of a second melting point. The first coating layer including a third material of a third melting point. The method further comprises heating the stackup to allow crystallization of nickel in the first coating layer and remove the residual nickel-phosphide defining an enhanced coating layer. The enhanced coating layer comprises crystallized nickel for high-strength solid state bonding of the first and second metal sheets to the enhanced coating layer.

Abstract: A display or light blocking screen includes a liquid crystal (LC) array layer having a plurality of LC pixels, and a transparent LED layer having a plurality of LED pixels. A controller is operatively connected to the LC array layer and the transparent LED layer. The controller is configured to selectively trigger emission of light from a selection of the LED pixels, and to selectively darken a selection of the LC pixels that correspond directly to the selection of LED pixels. Therefore, the emitting LED pixels and the darkened LC pixels match and light is emitted from the LED pixels in substantially the opposite direction of the LC array layer. The display screen, or different aspects thereof, may be operatively incorporated into one or more windows of a vehicle, may be a standalone unit, or may be incorporated into a building.

Abstract: A system to provide a multi-image head up display (HUD) in a vehicle includes a fixed mirror to project a far-plane image at a first distance from an occupant of the vehicle. Control of a position of display of the far-plane image is based on an eye height position of the occupant. The system also includes a rotatable mirror to project a near-plane image at a second distance, closer than the first distance, from the occupant. Control of a position of display of the near-plane image is based on a manual adjustment of a rotational angle of the rotatable mirror by the occupant. Processing circuitry automatically adjusts the position of display of the far-plane image based on inferring the eye height position of the occupant from the rotational angle of the rotatable mirror that controls the display of the near-plane image.

Abstract: Systems and methods for reversing a semi-autonomous follower vehicle involve obtaining a speed of a leader vehicle in front of and unattached to the follower vehicle that is reversing. A method includes estimating a path of the leader vehicle and determining a path for the follower vehicle based on the path of the leader vehicle. A longitudinal movement of the follower vehicle is controlled based on the speed of the leader vehicle and a lateral movement of the follower vehicle is controlled based on the path for the follower vehicle.

Abstract: An aluminum-iron alloy for casting includes aluminum, iron, silicon, and niobium present in the aluminum-iron alloy in an amount according to formula (I): (Al3Fe2Si)1-x+x Nb, wherein x is from 0.25 parts by weight to 2.5 parts by weight based on 100 parts by weight of the aluminum-iron alloy. A method of forming a component including forming the aluminum-iron alloy is also described.

Abstract: A permanent magnet electric motor includes a shaft extending along a longitudinal axis, wherein the shaft defines a shaft jacket extending along a first direction, a rotor mounted on the shaft, a stator disposed about the rotor. The rotor defines a plurality of longitudinal channels each with the shaft jacket. The longitudinal channels are part of a rotor jacket. The rotor jacket includes a plurality of inlets fluidly interconnecting the shaft jacket and the plurality of the longitudinal channels. The rotor jacket includes an inner edge and an outer edge opposite the inner edge. The rotor jacket includes a plurality of outlets each in fluid communication with the plurality of longitudinal channels. Each of the outlets is closer to the inner edge than to the outer edge of the rotor jacket.

Abstract: Systems and method are provided for controlling a vehicle.

Abstract: An electrolyte for a lithium metal battery including a nonaqueous aprotic organic solvent and a lithium salt dissolved or ionized in the nonaqueous aprotic organic solvent. The nonaqueous aprotic organic solvent includes a cyclic carbonate, an acyclic carbonate, and an acyclic fluorinated ether. The lithium salt includes an aliphatic fluorinated disulfonimide lithium salt.

Abstract: A sheet blank includes a core substrate having a generally planar shape with opposed first and second sides. The core substrate is made of high-strength steel containing at least two of ferrite, martensite, bainite, and austenite and having an ultimate tensile strength of at least 490 MPa. A respective decarburized layer of the high-strength steel is formed on each of the first and second sides of the core substrate, wherein each respective decarburized layer contains a minimum ferrite content of at least 80 volume % ferrite and has a respective thickness of 5 to 100 microns. A respective transition layer of the high-strength steel may be formed between the core substrate and each respective decarburized layer, with each transition layer having a respective inner transition layer abutting the core substrate and a respective outer transition layer abutting the respective decarburized layer.

Abstract: A method for dampening trailer sway, includes: receiving, by a controller of a vehicle system that is coupled to a trailer, a vehicle speed signal of the vehicle system, wherein the vehicle speed signal is indicative of a vehicle speed of the vehicle system; determining a friction force to be applied to the trailer by an actuator using the vehicle speed of the vehicle system and a graph that establishes a relationship between the friction force to be applied to the trailer and the vehicle speed; and adjusting, by the controller, the graph that establishes the relationship between the friction force and the vehicle speed using the decay rate of the plurality of oscillation amplitudes to create an updated graph.

Abstract: In a method of making a negative electrode for an electrochemical cell of a secondary lithium battery, a precursor mixture is prepared that includes electrochemically active Li—Si alloy particles, electrically conductive carbon particles, and an inert polymer binder dissolved in a nonpolar organic solvent.

Abstract: A method of making a negative electrode for an electrochemical cell of a secondary lithium battery. The negative electrode includes composite Li—Si alloy particles dispersed in a polymer binder. The composite Li—Si alloy particles are formed by contacting Li—Si alloy particles with a precursor solution that includes a phosphorus sulfide compound dissolved in an organic solvent to form a lithium thiophosphate solid electrolyte layer over an entire outer surface of each of the Li—Si alloy particles.

Abstract: Systems, apparatuses, and methods are described that combine a sorbent containing a flame retardant with a substrate, which is capable of responding to temperature increases to prevent, suppress, delay the spread of, or otherwise mitigate a proximal thermal event. A flame retardant system has a flame retardant material that is incorporated into a matrical sorbent material, which is incorporated into a substrate. The matrical sorbent material is configured to release the flame retardant material upon exposure to an elevated temperature, e.g., a temperature that is greater than 300° C. in one embodiment.

Abstract: A combustion mode module is configured to switch operation of a low-temperature combustion (LTC) engine between a spark ignition (SI) mode, a positive valve overlap (PVO) mode, and a negative valve overlap (NVO) mode. A spark control module is configured to control a spark plug to generate a spark in a cylinder of the LTC engine when the LTC engine is operating in the SI mode. A valve control module is configured to control intake and exhaust valves of the cylinder to yield a PVO and a NVO when the LTC engine is operating in the PVO mode and the NVO mode, respectively. An air/fuel (A/F) control module is configured to adjust a desired A/F ratio of the LTC engine to a rich A/F ratio when operation of the LTC engine is switched to the PVO mode from either one of the SI mode and the NVO mode.

Abstract: In an embodiment, a metal-organic framework electrolyte layer, can comprise a plurality of metal-organic frameworks having a porous structure and comprising a solvated salt absorbed in the porous structure; and a polymer. The MOF electrolyte layer can have at least one of a density of less than or equal to 0.3 g/cm3 or a Brunauer-Emmett-Teller surface area of 500 to 4,000 m2/g. A lithium metal battery can comprise the metal-organic framework electrolyte layer.

Abstract: A system or method implemented by an autonomous vehicle involves determining a path plan to reach a destination from an origin. The path plan includes two or more path steps indicating tasks to be completed to reach the destination. The method includes, during traversal of the path plan by the autonomous vehicle, evaluating one or more of the two or more path steps of a planning horizon to determine a behavior plan for the planning horizon. The planning horizon is based on a current position of the autonomous vehicle, the behavior plan includes a speed and a trajectory, and the evaluating includes performing a cost analysis using a parallelized tree-based decision scheme at each of two or more simulation intervals within the planning horizon. The evaluating and the determining the behavior plan is repeated at two or more positions of the autonomous vehicle from the origin to the destination.

Abstract: A shutter system for use in a vehicle. The shutter system comprises a panel mounted on a conduit through which air flows, the panel having a first plurality of apertures for permitting air to flow therethrough; and a grille movably mounted on a surface of the panel, the grille having a second plurality of apertures for permitting air to flow therethrough. In an open position, the grille is aligned with the panel such that the first and second plurality of apertures are aligned to permit air to flow through both the first and second plurality of apertures. In a closed position, the grille is aligned with the panel such that the first and second plurality of apertures are not aligned and air is blocked from flowing through the first and second plurality of apertures. The shutter system comprises a first actuator mechanism coupled to the panel and the grille and comprising a first bias spring and a first shape-memory alloy (SMA) spring.

Abstract: A system for assessing health of a cell group within a module of a battery pack includes a controller having a processor and tangible, non-transitory memory on which instructions are recorded. One or more sensors are configured to obtain a series of respective average cell group voltages at different stages. The controller is adapted to obtain a measured voltage (VM) of the cell group at a calibration event occurring after the third stage. The controller is adapted to calculate a predicted voltage (VP) of the cell group based in part on a sum of a disparity factor (?V) and a third stage cell group voltage (V3). The cell group is controlled based at least partially on a difference between the measured voltage (VM) and the predicted voltage (VP).