Abstract: The present invention relates to a self-collapsed protective coating composition and use thereof. In particular, the invention relates to a self-collapsed protective coating composition for hot stamping of steel material, which can protect the surface of steel material from oxide scale and provide ease for subsequent welding.

Abstract: Novel binder compositions have been discovered that offer an alternative to Portland Cement and reduced carbon dioxide footprint. The compositions typically include the reaction product of a mixture of fly ash, calcium oxide, nanosilica, water, and an effective amount of an activator. The 7, 14, and/or 28 day compressive strength may be at least about 15 MPa or more in some embodiments.

Abstract: A composition for use in making a structural assembly board, a structural assembly made from the composition, and a method of making the structural assembly board is provided. The composition includes magnesium oxide having purity of 94-98 wt %; magnesium chloride; and water. The magnesium oxide has at least two different particles sizes. The composition and method of making the structural assembly board promote formation of 5MgO.MgCl2.8H2O to improve structural qualities of the structural assembly board.

Abstract: Aqueous cementitious slurries including predominantly Type I Portland cement containing an aluminate additive. The aluminate additive is an aluminate salt other than calcium aluminate or calcium sulfoaluminate, preferably sodium aluminate. Cementitious reactive powders of the slurry include the Type I Portland cement and 0.1-10 wt. % of the aluminate additive as an accelerator. The slurries may have a set time of about 10 minutes or less. Due to the short set time, the cementitious reactive powders may facilitate cement board fabrication by continuous manufacturing processes. Methods for making cement boards may include disposing the aqueous cementitious slurry including the cementitious reactive powders in a continuous layer, preferably upon a porous support, and setting the aqueous cementitious slurry with a set time of about 10 minutes or less.

Abstract: Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO2 emission associated with cement production.

Abstract: Carbon dioxide and ash are two major waste by-products from coal fire production. Presented herein is are methods, material, and devices for storing carbon using high ash-content building material. The idea is to generate materials with commercial values to offset the cost for carbon capture. Ash with alkali activator (geopolymer) concrete has been studied extensively for its superior performance (higher strength) than ordinary Portland cement (OPC) concrete. However, most geopolymer concrete needs energy input in the forms of pressure and heat, which in turn are usually based on electricity produced through power plants.

Abstract: Embodiments of the present invention may provide encapsulation of waste (2) materials in a first (1), double (5), triple (7), or even quadruple (44) encapsulation. Encapsulation may include waste (2), ash (4), Portland cement (3), water, chemicals, or the like. Agglomerates formed perhaps with high energy mixing may be processed, cured, or the like.

Abstract: A hydraulic composition for an additive manufacturing device has an excellent initial flexural strength development property and dimensional stability. The hydraulic composition includes 1.5 to 14 parts by mass of a polymer with respect to 100 parts by mass of an inorganic binder. In addition, in a hydraulic composition for an additive manufacturing device, the inorganic binder may contain 50 to 100 mass % of a calcium aluminate with respect to 100 mass % of the entire inorganic binder, and in a hydraulic composition for an additive manufacturing device the inorganic binder, may contain 0 to 50 mass % of rapid hardening cement with respect to 100 mass % of the entire inorganic binder.

Abstract: Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods make use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO2 emission associated with cement production.

Abstract: A concrete composition that includes (i) a treated palm oil fuel ash, wherein the treated palm oil fuel ash is the only binder present, (ii) a fine aggregate, (iii) a coarse aggregate, and (iv) an alkali activator containing an aqueous solution of sodium hydroxide and sodium silicate. A cured concrete made from the concrete composition is also disclosed with advantageous compressive strength properties.

Abstract: The present invention refers to a mechanically activated cementitious composite for stopping the impact of firearms, which involved the designing of mixes of Portland Composite Cement PCC mechanically activated through high energy mechanical milling (HEM) with other ingredients, such as: Ordinary PCC Cement, fine sand, fibers, and polymeric additives, among other compounds, to prepare high-performance composite walls capable of stopping several calibers up to type 50 (typically loaded in Barret rifles). In accordance with Mexican and U.S. Standards for ballistic tests, which entail the approval of the concrete ballistic-resistant wall as long as it resists one impact with a 50 caliber Barret, the present invention allows the construction of composite walls (with dimensions of 40×40×15 cm) with mechanically activated cement and performance complying with the standards.

Abstract: Mineral fines are used to reduce clinker content in concrete, mortar and other cementitious compositions, typically in combination with one or more pozzolanically active SCMs. Mineral fines can replace and/or augment a portion of hydraulic cement binder and/or fine aggregate. Mineral fines can advantageously replace a portion of cement binder and fine aggregate, acting as an intermediate that fills a particle size void between the largest cement particles and smallest fine aggregate particles. Supplemental lime can advantageously maintain or enhance balance of calcium ions in the mix water and/or pore solution. Supplemental sulfate can advantageously address sulfate deficiencies caused by high clinker reduction, use of water reducers and/or superplasticizers, and SCMs containing aluminates. Such systematic approach to beneficially using mineral fines, SCMs, lime, and sulfate addresses many issues and permits high clinker reduction with similar or increased strength.

Abstract: A mortar composition, which includes (i) a treated palm oil fuel ash, wherein the treated palm oil fuel ash is the only binder present, (ii) a fine aggregate, (iii) an alkali activator containing an aqueous solution of sodium hydroxide and sodium silicate, and (iv) aluminum hydroxide as a strength enhancer. A cured mortar made from the mortar composition is also disclosed with advantageous compressive strength properties.

Abstract: The present disclosure is directed to chemical additives for geopolymer cements that can improve the rheological properties of geopolymer cements. These chemical additives include sulfates and selenates of a specific formula as well as hydroxycarboxylic acid salts of Li, Na, and K including but not limited to glycolic, lactic, citric, mandelic tartaric, and malic acids. The chemical additives for geopolymer cements disclosed herein can facilitate the uniform mixing, increase the time mixtures can be transported, and improve the ability to place and finish concrete and mortars made with the geopolymer cements.

Abstract: A lightweight thermal insulating cement-based material is formed from a mixture that includes cement, water and a foaming agent. The foaming agent can be an aluminum powder or a surfactant. The insulating material has a maximum use temperature of about 900 degrees Celsius or more.

Abstract: A hydratable cement composition which will bond to both asphalt and cementitious substrates is supplied for the repair of various surfaces. The composition comprises of a combination of Portland cement, calcium sulfoaluminate cement or calcium aluminosilicate, and an alkali metal salt activated pozzolonic powder, wherein the Portland cement content of the hydratable portion of the composition is greater than 20%. The composition is free from latex bonding agents and calcium aluminate. The composition is mixed with water to form a typical cement, mortar, or concrete consistency, placed and allowed to cure. The result is a self-adhering patch to damaged surfaces. The hydratable cement composition may also be used to fabricate items of original construction by casting into molds or forms.

Abstract: In one aspect, a composition for treating fibers comprises an acidic aqueous or aqueous-based continuous phase and a liquid repellent phase comprising a dendrimer component and/or non-dendrimer alkyl urethane. The treatment composition, for example, can have pH of 2.5 to 6.5. In some embodiments, carboxylic acid is employed in the treatment composition for providing the acidic character of the aqueous or aqueous-based continuous phase. Moreover, the treatment composition can further comprise at least one of an acid stain resist component and soil release component. In some embodiments, fibers treated with compositions described herein exhibit ionic character.

Abstract: An additive for increasing an early activity index of nickel slag and a preparation method thereof, belonging to the field of additive technologies, are provided. The preparation method includes: successively adding maleic anhydride and triethanolamine to a reactor; setting the heating temperature to 50° C. for reaction, where a large amount of heat is released during the reaction; when the reaction temperature decreases to 60° C. after heat is released in the reaction, allowing triethanolamine maleate to react with a solution of bromine in carbon tetrachloride; adding water to the mixture, where the weight percentage content of the added water is 60%; separating and removing carbon tetrachloride from water; and conducting uniform stirring to obtain the additive. A molar ratio of the maleic anhydride, the triethanolamine, and bromine is (0.2-1):1:(0.2-1), and a molar ratio of the maleic anhydride to the bromine is 1:1.

Abstract: A cement-based material is formed from a mixture that includes cement in the range of about 40 to 90% by wet weight percent, a lightweight expanded aggregate in the range of about 10 to 60% by wet weight percent, a secondary material in the range of about 0.1 to 50% by wet weight percent, a reinforcement fiber in the range of about 1 to 20% by wet weight percent, a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent, a retarder in the range of about 0.1 to 8% by wet weight percent, and water in the range of 10 to 60% of a total wet material weight.

Abstract: The present disclosure relates to the technical field of artificial cores, in particular to a preparation method of artificial sandstone and/or conglomerate core based on lithology and permeability control. The method comprises the following steps: mixing and molding sand particles and a cementing agent in sequence, and further adding a curing agent for performing solidification to prepare the artificial sandstone and/or conglomerate core; wherein composition of the sand particles is determined according to properties of the artificial sandstone and/or conglomerate core comprising lithology and permeability. The present disclosure combines the properties of the artificial sandstone and/or conglomerate core with the proportion of the sand particles, particularly regulates and controls the composition of the sand particles according to the lithology and permeability of the artificial sandstone and/or conglomerate core, thereby performing precise control on the artificial sandstone and/or conglomerate core.