Abstract: An accelerator powder for cement and also rapid-setting binder compositions which contain the accelerator powder and the use in mortar or concrete. The accelerator powder includes from 10 to 99.7% by weight of a water-insoluble mineral powder P and from 0.3 to 90% by weight of at least one compound V selected from the group consisting of alkali metal halides and alkaline earth metal halides, alkali metal nitrates and alkaline earth metal nitrates, alkali metal nitrites and alkaline earth metal nitrites, alkali metal thiocyanates and alkaline earth metal thiocyanates and hydroxyalkylamines or salts thereof, and mixtures thereof.

Abstract: The present invention relates to methods for the production of air-cured fiber cement products. More particularly, the present invention provides methods for the production of air-cured fiber cement products, at least comprising the steps of: (a) Providing cured fiber cement powder by comminuting cured fiber cement material; (b) Providing an aqueous fiber cement slurry comprising water, cementitious binder, natural or synthetic fibers and between about 5M % and about 40M % of said cured fiber cement powder; (c) Providing a green fiber cement sheet; and (d) Air-curing said green fiber cement sheet thereby providing an air-cured fiber cement product.

Abstract: It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec coal ash significantly improves the properties of the non-spec coal ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C coal ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec coal ash into certifiable Class F coal ash. Additionally, this disclosure provides a method of converting a Class C coal ash to a more valuable Class F coal ash. This discovery will extend diminishing Class F coal ash supplies and turn non-spec coal ash waste streams into valuable, certified coal ash pozzolan which will protect and enhance concrete, mortars and grouts.

Abstract: An additive formulation for reduction or prevention of microbially induced corrosion in concrete, cementitious material (such as mortar or grout), or a combination thereof. The additive formulation comprises a Quat Silane and a fungicide, wherein the ratio of the Quat Silane to the fungicide in the formulation is in a range of about 10:1 to about 1:10, preferably in a range of about 5:1 to about 1:5.

Abstract: A low carbon footprint material is used to decrease the carbon dioxide emission for production of a high carbon footprint substance. A method of forming composite materials comprises providing a first high carbon footprint substance; providing a carbon nanomaterial produced with a carbon-footprint of less than 10 unit weight of carbon dioxide (CO2) emission during production of 1 unit weight of the carbon nanomaterial; and forming a composite comprising the high carbon footprint substance and from 0.001 wt % to 25 wt % of the carbon nanomaterial, wherein the carbon nanomaterial is homogeneously dispersed in the composite to reduce the carbon dioxide emission for producing the composite material relative to the high carbon footprint substance.

Abstract: An additive formulation for reduction or prevention of microbially induced corrosion in concrete, cementitious material (such as mortar or grout), or a combination thereof. The additive formulation comprises a Quat Silane and a fungicide, wherein the ratio of the Quat Silane to the fungicide in the formulation is in a range of about 10:1 to about 1:10, preferably in a range of about 5:1 to about 1:5.

Abstract: A low carbon footprint material is used to decrease the carbon dioxide emission for production of a high carbon footprint substance. A method of forming composite materials comprises providing a first high carbon footprint substance; providing a carbon nanomaterial produced with a carbon-footprint of less than 10 unit weight of carbon dioxide (CO2) emission during production of 1 unit weight of the carbon nanomaterial; and forming a composite comprising the high carbon footprint substance and from 0.001 wt % to 25 wt % of the carbon nanomaterial, wherein the carbon nanomaterial is homogeneously dispersed in the composite to reduce the carbon dioxide emission for producing the composite material relative to the high carbon footprint substance.

Abstract: A superhydrophobic hemispherical array which can realize droplet pancake bouncing phenomenon is provided. The superhydrophobic hemispherical array shows an arc-shape structure which is narrow at the top and wide at the bottom, where a is the angle that substrate-gas interface goes across the gas and reaches substrate-hemisphere interface, d refers to the diameter of the contact area between hemispherical structure and substrate, s represents the space between two adjoining hemispheres, h denotes the vertical height from the top of hemisphere to substrate surface, and 70°?a?90°, 900 ?m?d ?1700 ?m, s?550 ?m, 600 ?m?h?1100 ?m, respectively. The superhydrophobic hemispherical array has a water contact angle larger than 150° and roll-off angle lower than 10°.

Abstract: A method for the construction of a data center, includes (a) providing a fresh concrete composition including a paste that includes a hydraulic binder, a mineral addition and water, the paste being present in a mixture with sand and aggregates, whereby the paste is present in the concrete composition in a volume of <320 L/m3 and/or the solid volume fraction of said paste is >50 vol.-% and (b) placing the fresh concrete composition so as to build walls, a floor and/or a ceiling of the data center, which are intended to surround the individual components of computer systems, which are housed in the data center.

Abstract: A method for manufacturing supplementary cementitious material and sequestering CO2 by carbonating concrete fines has the following steps: grinding the concrete fines obtained from crushed concrete demolition waste in a mill at a temperature from 1 to 10° C. above the water dew point in a carbonating atmosphere provided by a gas containing from 10 to 99 Vol.-% CO2, circulating the ground and partially carbonated concrete fines in a fluidized bed reactor in contact with the carbonating atmosphere, and withdrawing decarbonated gas and carbonated concrete fines.

Abstract: An additive formulation for reduction or prevention of microbially induced corrosion in concrete, cementitious material (such as mortar or grout), or a combination thereof. The additive formulation comprises a Quat Silane and a fungicide, wherein the ratio of the Quat Silane to the fungicide in the formulation is in a range of about 10:1 to about 1:10, preferably in a range of about 5:1 to about 1:5.

Abstract: Systems and methods for beneficiating a recovered fly ash material and/or recovering fly ash from an impound site are described. The method may include thermally treating a first portion of a recovered fly ash material to form a thermally treated fly ash having a first temperature of at least 1000° F., and contacting the thermally treated fly ash with a second portion of the recovered fly ash material to cool the thermally treated fly ash to a second temperature of less than or equal to 500° F. and form a fly ash product. The fly ash product may have a carbon content less than 8% by weight, based on the total dry weight of the fly ash product.

Abstract: The present application relates to a concrete pre-mix composition comprising a cementitious material and a plurality of conductive carbon microfibers mixed with said cementitious material, where said conductive carbon microfibers are present in the concrete pre-mix composition in an amount such that, when said concrete pre-mix composition is hydrated to form concrete and cured, the conductive carbon microfibers are dispersed in the cured concrete in an amount of 0.75% to 2.00% of total mass of the concrete. The present application further relates to a concrete composition, a method of producing an electrically conductive concrete composition, an electrically conductive cured concrete form, and a system for heating pavement.

Abstract: Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO2 emission associated with cement production.

Abstract: A composition is provided. The composition consists essentially of (a) 1 to 30 wt. % of a hydrogen phosphate selected from the group consisting of mono and dihydrogen phosphates of sodium, potassium, ammonium, magnesium, calcium, aluminium, zinc, iron, cobalt, and copper; (b) 1 to 40 wt. % of a compound selected from the group consisting of oxides, hydroxides, and oxide hydrates of magnesium, calcium, iron, zinc, and copper; (c) 40 to 95 wt. % of a particulate filler selected from the group consisting of glass; mono-, oligo- and poly-phosphates of magnesium, calcium, barium and aluminum; calcium sulfate; barium sulfate; simple and complex silicates; simple and complex aluminates; simple and complex titanates; simple and complex zirconates; zirconium dioxide; titanium dioxide; aluminum oxide; silicon dioxide; silicon carbide; aluminum nitride; boron nitride and silicon nitride; and (d) 0 to 25 wt. % of a constituent that differs from constituents (a) to (c).

Abstract: Cement slurries, cured cements, and methods of making cured cement and methods of using cement slurries are provided. The cement slurries have, among other attributes, improved expanding capabilities and may be used, for instance, in the oil and gas drilling industry. The cement slurry comprises water, a cement precursor material, and an expanding agent. The expanding agent comprising at least a poly(lactic acid)-metal oxide nanocomposite. The metal oxide comprises MgO, CaO, or both, and the poly(lactic acid) comprises a carboxylic acid terminal group.

Abstract: Disclosed herein are embodiments of a coating composition for use in investment casting. The coating composition embodiments provide a solidified coat that can be as a mold for casting castable materials and that is easily removed from the casted material using water. The coating composition embodiments disclosed herein are reusable and are non-toxic and exhibit high thermal stability.

Abstract: A two-component inorganic injection mortar system includes a curable aqueous-phase aluminous cement component A and an initiator component B in aqueous-phase for initiating the curing process. Component A includes at least one blocking agent which is phosphoric acid, metaphosphoric acid, phosphorous acid or phosphonic acid, at least one plasticizer and water. Component B includes an initiator, at least one retarder, at least one mineral filler and water. The curable aqueous-phase aluminous cement component A includes calcium aluminate cement having an average particle size in the range of from 0.5 to 15 ?m. A two-component system, which is ready-for-use, can be used for chemical fastening of anchors, such as metal elements, or in mineral substrates, such as structures made of brickwork, concrete, pervious concrete or natural stone.

Abstract: A system and a method for concrete production is disclosed. In some implementations, the method comprises the steps of mixing of a calcium carbide residue (CCR) and ordinary Portland cement (OPC) to produce a CCR-OPC blended concrete, incorporating the CCR-OPC blended concrete in its fresh or hardened state to a carbonation chamber for accelerated carbonation curing, and producing a carbonated CCR-OPC blended concrete after the accelerated carbonation curing. The CCR-OPC blended concrete is exposed to a carbon dioxide (CO2) gas to promote a plurality of properties. The system includes a blending module and a carbonation chamber. The blending module mixes CCR and OPC to produce a CCR-OPC blended concrete, and the carbonation chamber performs accelerated carbonation curing of the CCR-OPC blended concrete in its fresh or semi-hardened state to produce a carbonated CCR-OPC blended concrete.

Abstract: The present provides a concrete and mortar mix and composition thereof with poor quality sand such as desert sand, hydraulic binder (cement) and filamentous cellulose, where the desert sand/spherical sand replaces conventional concrete river sands. The present disclosure also relates a filamentous cellulose, such as, cellulose filaments (CF), cellulose nano filaments, cellulose nanofibrils (CNF) and microfibrillated cellulose (MFC) as a concrete/mortar and sand adhesion additive with hydraulic binder (cement), and to a method of making the concrete. This method also relates to a method to prevent the sliding of individual sand grains against one another and therefor similarly contributes to the stabilization of the building materials.