Patents Examined by Archene Turner
  • Patent number: 11560611
    Abstract: A cutting tool which may be used in machining various material may include a body and one or more cutting elements associated therewith. In one example, the cutting element(s) may comprise a superhard table, such as a polycrystalline diamond table. In some embodiments, the polycrystalline diamond table may have a diamond density of approximately 95 percent volume or greater. In some embodiments, the thickness of the superhard table may be approximately 0.15 inch. In some embodiments, the superhard table may include a chip breaking feature or structure. Methods of shaping, finishing or otherwise machining materials are also provided, including the machining of materials comprising titanium.
    Type: Grant
    Filed: August 1, 2019
    Date of Patent: January 24, 2023
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Regan Leland Burton, Dan Bagley, Ken Jensen
  • Patent number: 11555255
    Abstract: A member for an apparatus for manufacturing a semiconductor single crystal having long product life and a tantalum carbide coated carbon material are provided. The tantalum carbide coated carbon material according to the present invention is a tantalum carbide coated carbon material in which at least a part of a surface of a carbon base material is coated with a tantalum carbide coated film containing tantalum carbide as a main component, in which in the tantalum carbide coated film, an intensity of an X-ray diffraction line corresponding to a plane with respect to an out-of-plane direction is larger than intensities of X-ray diffraction lines corresponding to other crystal planes, and the intensity ratio is 60% or more with respect to a sum of intensities of X-ray diffraction lines corresponding to all crystal planes.
    Type: Grant
    Filed: January 15, 2021
    Date of Patent: January 17, 2023
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Chikara Mori, Waichi Yamamura, Shoji Kano, Akihiro Hirate
  • Patent number: 11555241
    Abstract: A coating system for a turbine engine component is disclosed. The coating system includes a substrate, an optional bond coat, a synthetic oxide layer and a top coat. The synthetic oxide layer is formed by atomic layer deposition and includes two or more oxides.
    Type: Grant
    Filed: July 3, 2018
    Date of Patent: January 17, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Paul Sheedy, John A. Sharon, Neal Magdefrau, Ryan M. Deacon, Wayde R. Schmidt
  • Patent number: 11548074
    Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a prolonged tool life. The coated cutting tool includes a substrate and a coating layer formed on the substrate. The coating layer includes a first layer containing Ti(Cx1N1-x1) and a second layer containing (Ti1-y1Aly1)N, particles in the first layer have an average particle size of 5 nm or more and less than 100 nm, 1.0?I(111)/I(200)?20.0 in the first layer, the first layer has an average thickness of 5 nm or more and 1.0 ?m or less, 0.1?I(111)/I(200)?1.0 in the second layer, particles in the second layer have an average particle size of more than 100 nm and 300 nm or less, and the second layer has an average thickness of 5 nm or more and 2.0 ?m or less.
    Type: Grant
    Filed: March 23, 2021
    Date of Patent: January 10, 2023
    Assignee: TUNGALOY CORPORATION
    Inventor: Takao Katagiri
  • Patent number: 11541461
    Abstract: A coated cutting tool includes a substrate and a hard film on coated on the substrate. The hard film contains a complex nitride of Al and Cr. The hard film includes aggregates of columnar grains grown on the substrate along the thickness of the film. The nitride has an Al content of 60 atom % or more, a Cr content of 10 atom % or more, and a total content of Al and Cr of 90 atom % or more relative to the total amount of metal and metalloid elements. The complex nitride has the highest peak intensity assigned to crystal plane (311) of an fcc structure in X-ray diffractometry. In the hard film, the ratio of an X-ray diffraction intensity of plane (311) to the intensities of the other planes is 1.30 or more. A method and a system are also provided for manufacturing the coated cutting tool by chemical vapor deposition.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: January 3, 2023
    Assignee: MOLDINO Tool Engineering, Ltd.
    Inventors: Yuuzoh Fukunaga, Masayuki Imai
  • Patent number: 11541468
    Abstract: A coated tool of the present disclosure is provided with a base member and a coating layer located on a surface of the base member. The coating layer includes a TiCNO layer and an Al2O3 layer. The Al2O3 layer is located in contact with the TiCNO layer at a position farther from the base member than the TiCNO layer is. The TiCNO layer includes a plurality of first protrusions that project toward the Al2O3 layer, and a beam that extends in a direction intersecting a direction in which the first protrusions project, to connect the first protrusions. A cutting tool of the present disclosure is provided with: a holder extending from a first end toward a second end and including a pocket on a side of the first end; and the above-described coated tool located in the pocket.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: January 3, 2023
    Assignee: KYOCERA Corporation
    Inventors: Yuusaku Sugawa, Yoshikazu Kodama, Kenji Kumai, Takanori Sugiyama, Hirotoshi Itoh
  • Patent number: 11537081
    Abstract: A component of external parts for a timepiece, the component including a first silicon-based part and a second metal-based part, where one surface of the first part is welded using laser-type electromagnetic radiation onto a surface of the second part in order to secure the parts to each other. A method for fabrication of a component of external parts for a timepiece, by forming a first silicon-based part and a second metal-based part, mounting a surface of the first part on a surface of the second part, and welding, using laser-type electromagnetic radiation, the surface of the first part mounted on the surface of the second part, in order to secure the parts to each other.
    Type: Grant
    Filed: May 22, 2015
    Date of Patent: December 27, 2022
    Assignee: The Swatch Group Research and Development Ltd
    Inventor: Jean-Luc Bazin
  • Patent number: 11534835
    Abstract: A coated tool of the present disclosure is provided with a base member and a coating layer located on a surface of the base member. The coating layer includes a TiCNO layer and an Al2O3 layer. The Al2O3 layer is located in contact with the TiCNO layer at a position farther from the base member than the TiCNO layer is. The TiCNO layer includes a first composite protrusion including a first protrusion that projects toward the Al2O3 layer and a second protrusion that projects from the first protrusion in a direction intersecting a direction in which the first protrusion projects. A cutting tool of the present disclosure is provided with: a holder extending from a first end toward a second end and including a pocket on a side of the first end; and the above-described coated tool located in the pocket.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: December 27, 2022
    Assignee: KYOCERA Corporation
    Inventors: Yuusaku Sugawa, Yoshikazu Kodama, Kenji Kumai, Takanori Sugiyama, Hirotoshi Itoh
  • Patent number: 11534836
    Abstract: A surface-coated cutting tool includes: a substrate including a rake face and a flank face; a first coating film that coats the rake face; and a second coating film that coats the flank face, wherein the first coating film includes a first composite nitride layer at a region d1 on the rake face, the second coating film includes a second composite nitride layer at a region d2 on the flank face, the first composite nitride layer includes Ti1-x1-y1Alx1Tay1C?1N?1, the second composite nitride layer includes Ti1-x2-y2Alx2Tay2C?2N?2.
    Type: Grant
    Filed: January 30, 2019
    Date of Patent: December 27, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Kouhei Yoshimura, Haruyo Fukui, Makoto Setoyama, Keizo Tanaka
  • Patent number: 11534845
    Abstract: A heterogeneous composite consisting of near-nano ceramic clusters dispersed within a ductile matrix. The composite is formed through the high temperature compaction of a starting powder consisting of a core of ceramic nanoparticles held together with metallic binder. This core is clad with a ductile metal such that when the final powder is consolidated, the ductile metal forms a tough, near-zero contiguity matrix. The material is consolidated using any means that will maintain its heterogeneous structure.
    Type: Grant
    Filed: July 8, 2021
    Date of Patent: December 27, 2022
    Assignee: POWDERMET, INC.
    Inventors: Mark Grogan, Brian Doud, Andrew Sherman
  • Patent number: 11517966
    Abstract: A coated tool of the present disclosure is provided with a base member and a coating layer located on a surface of the base member. The coating layer includes a TiCNO layer and an Al2O3 layer. The Al2O3 layer is located in contact with the TiCNO layer at a position farther from the base member than the TiCNO layer is. The TiCNO layer includes a composite protrusion including a first protrusion that projects toward the Al2O3 layer, a second protrusion that projects from the first protrusion in a direction intersecting a direction in which the first protrusion projects, and a third protrusion that projects from the second protrusion in a direction intersecting the direction in which the second protrusion projects.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: December 6, 2022
    Assignee: KYOCERA CORPORATION
    Inventors: Yuusaku Sugawa, Yoshikazu Kodama, Kenji Kumai, Takanori Sugiyama, Hirotoshi Itoh
  • Patent number: 11499643
    Abstract: A valve component comprising a substrate with a sliding surface, the sliding surface being designed to be subjected to sliding against another surface during operation of the valve, wherein at least a portion of the sliding surface is coated with a coating comprising an under-layer comprising tungsten and an upper-layer deposited atop the under-layer, said upper-layer comprising diamond-like-carbon, wherein the under-layer comprises carbon and has a layer thickness of at least 11 micrometers, and the upper-layer has a lower coefficient of friction than the under-layer and has a layer thickness of at least 1.5 micrometers.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: November 15, 2022
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Andreas Stadlberger, Florian Rovere, Olivier Jarry, Manfred Wurzer, Franz Widowitz
  • Patent number: 11491549
    Abstract: The present disclosure provides a multilayer coated cutting material having increased wear resistance at high temperatures, a method for manufacturing the same, and a cutting tool insert for mechanical machining including the same. According to an embodiment of the present disclosure, the multilayer coated cutting material includes a cemented carbide, cermet, ceramic, a cubic crystal boron nitride-based material or a hard alloy body of high-speed steel, and a cutting layer positioned on the base material and configured in multiple layers.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: November 8, 2022
    Assignee: YG-1 CO., LTD.
    Inventors: Soo Hyun Cha, Geun Woo Park, Sang Young Jo
  • Patent number: 11479862
    Abstract: A component of a turbine, in particular a gas turbine, wherein the component has a coating for increasing the erosion and corrosion resistance, wherein the coating is preferably applied directly to the component, wherein the coating consists of a functional layer and an intermediate layer, wherein the intermediate layer is arranged between the turbine blade substrate and the functional layer and wherein the functional layer consists of the elements Al, Cr, O and N.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: October 25, 2022
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Juergen Ramm, Hamid Bolvardi, Oliver Jarry, Lin Shang, Beno Widrig, Carmen Jerg
  • Patent number: 11479515
    Abstract: A coated component, along with methods of its formation and use, is provided. The coated component includes a ceramic matrix composite (CMC) substrate comprising silicon carbide and having a mullite bondcoat on its surface. The mullite bondcoat includes an oxygen getter phase contained within a mullite phase. For example, the mullite bondcoat may include 60% to 98% by volume of the mullite phase. An environmental barrier coating is on the mullite bondcoat.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: October 25, 2022
    Assignee: General Electric Company
    Inventors: Krishan Lal Luthra, Julin Wan
  • Patent number: 11478860
    Abstract: A coated tool according to the present disclosure includes a base member and a coating layer located on the base member. The coating layer includes a first peak located in a range of 15° to 30° and a second peak located in a range of 60° to 75° in a distribution of X-ray intensity indicated at a axis of a pole figure, the X-ray intensity regarding a plane of the cubic crystal. The coating layer includes a valley part between the first peak and the second peak, and the valley part includes the X-ray intensity smaller than the X-ray intensity at each of the first peak and the second peak. The X-ray intensity at the first peak is 0.7 times or greater of the X-ray intensity at the second peak.
    Type: Grant
    Filed: January 24, 2019
    Date of Patent: October 25, 2022
    Assignee: KYOCERA CORPORATION
    Inventors: Dan He, Tsuyoshi Yamasaki
  • Patent number: 11478858
    Abstract: A coated tool may include a base member and a coating layer. The coating layer may include a plurality of first AlTi layers indicated by Al1-x1Tix1 and a plurality of second AlTi layers indicated by Al1-x2Tix2. The coating layer may have alternating first AlTi layers and second AlTi layers, i.e. one upon another in a direction away from the base member, and x1 may be larger than x2. The plurality of first AlTi layers may include a first region having two or more adjacent first AlTi layers, where a first AlTi layer of the two or more adjacent first AlTi layers is located farther away from the base member and is smaller in thickness than a first AlTi layer of the two or more adjacent first AlTi layers located closer to the base member.
    Type: Grant
    Filed: June 15, 2018
    Date of Patent: October 25, 2022
    Assignee: KYOCERA Corporation
    Inventors: Satoshi Mori, Risa Kouda
  • Patent number: 11478859
    Abstract: A coated tool according to the present disclosure includes a base member and a coating layer located on the base member. The coating layer includes a first peak located in a range of 0° to 90° and a second peak located at a higher angle side than the first peak in a distribution of X-ray intensity indicated at ? axis of a pole figure, the X-ray intensity regarding a plane of the cubic crystal. The coating layer further includes a valley part between the first peak and the second peak, and the valley part includes the X-ray intensity smaller than the X-ray intensity at each of the first peak and the second peak.
    Type: Grant
    Filed: January 24, 2019
    Date of Patent: October 25, 2022
    Assignee: KYOCERA CORPORATION
    Inventors: Dan He, Tsuyoshi Yamasaki
  • Patent number: 11478857
    Abstract: A cutting insert may include a base member and a coating layer thereon. The coating layer may include a first layer including a titanium compound on the base member, a second layer including alumina and an upper surface on the first layer, and a third layer including a titanium compound on the upper surface. The coating layer may include a crack at a top surface and therein. In a cross section orthogonal to the top surface, the crack may be present in the third layer and the second layer; in the third layer it may have a width of 1 ?m or more. In the upper surface it may have a width of 0.5 ?m or more—smaller than the width of the crack in the third layer. Another part may have a width of 0.2 ?m or less closer to the base member than the upper surface.
    Type: Grant
    Filed: December 25, 2017
    Date of Patent: October 25, 2022
    Assignee: KYOCERA Corporation
    Inventors: Kou Ri, Kenji Kumai
  • Patent number: 11471951
    Abstract: A cutting tool comprising a base material and a coating arranged on the base material; wherein: the coating comprises an ?-Al2O3 layer composed of a plurality of ?-Al2O3 particles; the average particle diameter a of the ?-Al2O3 particles in a first region of the ?-Al2O3 layer is 0.10 ?m or more and 0.30 ?m or less; the average particle diameter b of the ?-Al2O3 particles in a second region of the ?-Al2O3 layer is 0.30 ?m or more and 0.50 ?m or less; the average particle diameter c of the ?-Al2O3 particles in a third region of the ?-Al2O3 layer is 0.10 ?m or more and 0.30 ?m or less; and the ratio b/a is 1.5 or more and 5.0 or less.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: October 18, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Masahito Hikiji, Susumu Okuno, Takato Yamanishi