Patents Examined by Armand Melendez
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Patent number: 12208544Abstract: Provided is a material supply device that supplies a material to a plasticizing unit, the plasticizing unit being configured to plasticize the material to generate a plasticized material, the material supply device including: a housing having an inlet through which the material is fed into the plasticizing unit, and accommodating the material; and a rotary member provided above the inlet in the housing and configured to rotate around a rotation shaft intersecting a vertical direction. The material is accommodated above the rotary member in the housing, and the material is intermittently supplied to the inlet by the rotation of the rotary member.Type: GrantFiled: July 24, 2023Date of Patent: January 28, 2025Assignee: Seiko Epson CorporationInventors: Hidenobu Maruyama, Kenta Anegawa, Asami Kajihara
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Patent number: 12208569Abstract: The present disclosure relates to a method for performing an additive manufacturing operation to form a structure by processing a photopolymer resist material. A laser beam is directed at a tunable mask. At least one emergent beam is collected from a plurality of emergent beams emerging from the tunable mask. The at least one emergent beam is collimated to create a collimated beam. Each emergent beam from the tunable mask has a plurality of beam lets of varying or identical intensity, and each beam let emerges from a unique subsection or region of the tunable mask. The collimated beam is focused into a laser beam which is projected as an image plane onto or within the photopolymer resist material, such that the same optical path length is created between the tunable mask and the focused image plane for all optical frequencies of the focused laser beam.Type: GrantFiled: September 18, 2020Date of Patent: January 28, 2025Assignee: Lawrence Livermore National Security, LLCInventors: Sourabh Kumar Saha, Robert Matthew Panas, Shih-Chi Chen
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Patent number: 12202182Abstract: A positioning device for aligning and guiding a first half and a second half of a mold together. The positioning device may comprise a housing including identical wall members configured to define a cavity. Each of the wall members comprise a tab, the tab defining a recess and a protrusion on opposed sides of the tab such that the protrusion and recess defined by the tab of one of the wall member is configured to interlock with the recess or protrusion of the tab of an adjacent wall member to connect adjacent wall members. A first member may be slidably disposed within the cavity of the housing, the first member defining a void. The positioning device may further comprise a second member comprising a base and a protrusion, wherein the protrusion is configured to matingly engage the void of the first member.Type: GrantFiled: June 30, 2023Date of Patent: January 21, 2025Assignee: Extreme Components L.P.Inventor: Michael Steven Bokich
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Patent number: 12202175Abstract: A method for forming a vacuum insulated structure using a prepared core material includes preparing a powder insulation material defining a bulk density, pre-densifying the powder insulation material to form a pre-densified insulation base, crushing the pre-densified insulation base into granular core insulation to define a core density of the granular core insulation, disposing the granular core insulation having the core density into an insulating cavity defined within an insulating structure and expressing gas from the interior cavity of the insulating structure to further densify the granular core insulation to define a target density. The granular core insulation defines the target density disposed within the insulating structure defines the vacuum insulation structure, wherein the target density defines a density in the range of from approximately 80 grams per liter to approximately 350 grams per liter.Type: GrantFiled: May 3, 2023Date of Patent: January 21, 2025Assignee: Whirlpool CorporationInventors: Abhay Naik, Lakshya J. Deka
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Patent number: 12186956Abstract: A plasticizing device includes: a flat screw that has a groove forming surface on which a spiral first groove is formed, and that rotates; a barrel that has a facing surface facing the groove forming surface and that includes a communication hole through which a plasticizing material flows; a heater that heats resin pellets; and a screw case that accommodates the flat screw and that includes a passage port through which the resin pellets pass toward the flat screw, in which the flat screw has a first side surface on which a first supply port for supplying the resin pellets to the first groove is formed and a second side surface formed on a side farther from the barrel than the first side surface, and a first distance, which is a shortest distance between the first side surface and the screw case, is larger than a second distance, which is a shortest distance between the second side surface and the screw case.Type: GrantFiled: May 25, 2022Date of Patent: January 7, 2025Assignee: SEIKO EPSON CORPORATIONInventors: Juri Yamaguchi, Shohei Onodera, Seiichiro Yamashita
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Patent number: 12162198Abstract: In a configuration in which a guide member that guides an intermediate member to be slidably movable is provided on an upper surface of side support plates, a bending buffer portion is provided in a first region of the side support plates which is located more outward than a part of the side support plates on which the guide member is provided. The bending buffer portion is configured to be bent and deformed easier than a second region of the side support plates in which the guide member is provided.Type: GrantFiled: December 25, 2019Date of Patent: December 10, 2024Assignee: NISSEI ASB MACHINE CO., LTD.Inventors: Kazuki Ogihara, Nobusuke Takahashi
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Patent number: 12162196Abstract: After the injection shaft moves backward and the gas is supplied into the injection chamber, it is desired to accurately control the gas supply amount in the injection device in which the injection shaft is moved forward to compress and dissolve the gas in the molding material in the injection chamber. An injection device of the disclosure supplies a gas into an injection chamber via a gas supply hole which passes through an injection shaft and is opened at a tip surface of the injection shaft. The injection device and a gas dissolution method thereof according to the disclosure perform backward and forward movement of the injection shaft for a plurality of cycles. The injection device of the disclosure has at least one seal ring and at least one piston ring aligned in an axial direction on an outer circumferential surface of the injection shaft.Type: GrantFiled: October 27, 2020Date of Patent: December 10, 2024Assignee: Sodick Co., Ltd.Inventor: Yoshikazu Kubo
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Patent number: 12162210Abstract: A variation in a deposition amount per unit area of a plasticized material discharged from each nozzle and deposited on a stage due to a variation in a discharge amount of the plasticized material discharged from each nozzle is reduced. A three-dimensional shaping device includes: a plasticizing unit configured to generate a plasticized material by rotation of a screw; a discharge unit configured to discharge the plasticized material from a plurality of nozzles; a discharge amount adjustment unit configured to adjust a discharge amount of the plasticized material from each of the plurality of nozzles; a moving unit configured to relatively move the discharge unit with respect to a stage; and a control unit.Type: GrantFiled: July 27, 2021Date of Patent: December 10, 2024Assignee: SEIKO EPSON CORPORATIONInventors: Kenta Anegawa, Riona Hayashi
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Patent number: 12157273Abstract: An apparatus and method are provided for extracting a build part from an additive manufacturing machine. Upon completion of the build part by the additive manufacturing machine, a pin array is placed above the build part, the pin array including a plurality of pins slidably supported by a support plate for vertical movement relative to the support plate. The pin array is moved toward the build part so that the plurality of pins contact the build part and conform to the contour of the build part. The pins of the pin array are locked with the pins in contact with and conforming to the build part. The pin array and build part are inverted so that the build part is supported by the locked pins of the pin array. All of the pins of the array are locked simultaneously by a common locking component. The build plate can be formed on a sacrificial interposer plate that is removed by an etchant bath supported on the pin array when the build part is inverted.Type: GrantFiled: January 27, 2022Date of Patent: December 3, 2024Assignee: Xerox CorporationInventors: David K. Biegelsen, David Mathew Johnson
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Patent number: 12151414Abstract: An injection molding nozzle system for delivering molten material from a manifold to a nozzle is disclosed. The manifold and nozzle are disposed within pocket of a manifold plate. The nozzle is secured to a melt-transfer bushing disposed within the manifold via a collar. The collar is secured to the bushing such that it is centered about the axis of the outlet of the bushing. A support ring supports the nozzle within the pocket such that the nozzle is centered about the axis of the pocket. In a cold state, the outlet of the bushing and the inlet of the nozzle are misaligned. In operation, thermal expansion of the components bring the outlet of the bushing and the nozzle into alignment. The melt-transfer bushing and the connection of the nozzle to the manifold, via the releasable connection between the collar and the bushing facilitates manufacture and assembly of the system.Type: GrantFiled: July 22, 2021Date of Patent: November 26, 2024Assignee: Injectnotech Inc.Inventor: Vince Ciccone
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Patent number: 12134231Abstract: A plasticizing device includes: a material storage unit having a charging port and configured to store pellet-shaped resin pellets; a plasticizing unit having a supply port in communication with the charging port and configured to plasticize at least a part of the resin pellets to generate a shaping material; a coupling pipe having a coupling path coupling the charging port and the supply port; a first material sensor configured to detect a remaining quantity of the resin pellets in the coupling path; and a control unit. The material storage unit includes a material supply mechanism configured to supply the resin pellets to the coupling path, and when the remaining quantity of the resin pellets detected by the first material sensor is less than a first reference value, the control unit controls the material supply mechanism to supply a predetermined quantity of the resin pellets to the coupling path.Type: GrantFiled: June 14, 2022Date of Patent: November 5, 2024Assignee: Seiko Epson CorporationInventor: Masayuki Gozu
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Patent number: 12128585Abstract: The present invention relates to a manufacturing device for manufacturing a large amount of micro-scaffolds for a long period of time such that stable and uniform particles can be fabricated. The manufacturing device comprises: a first solution storage portion for storing a polymer support structure solution; a second solution storage portion for storing an emulsifier solution; a gas storage portion connected to each of the first solution storage portion and the second solution storage portion; a pressure control portion for controlling the pressure of the transporting gas flowing into the first solution storage portion and the second solution storage portion from the pressurization portion, respectively; a scaffold injector portion for receiving the polymer support structure solution and the emulsifier solution provided by the transporting gas, respectively; and a scaffold generating portion for receiving the scaffold dispersion discharged through the scaffold injection portion.Type: GrantFiled: March 26, 2019Date of Patent: October 29, 2024Assignees: INDUSTRY FOUNDATION OF CHONNAM NATIONAL UNIVERSITY, BIOT KOREA INC.Inventors: Eun Pyo Choi, Jong Oh Park, Chang Sei Kim, Byung Jeon Kang, Seok Jae Kim, Gwang Jun Go, Yeong Jun Chang
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Patent number: 12122081Abstract: A plasticizing device includes: a flat screw having a groove formation surface in which a spiral groove is formed and configured to rotate about a rotation axis by a motor; a barrel having a facing surface facing the groove formation surface in a direction of the rotation axis; a heater configured to heat the material supplied between the groove formation surface and the facing surface; and a screw case accommodating the flat screw and having a supply port through which the material is supplied to the groove. The flat screw includes a first side surface in which an introduction port for introducing the material from the supply port into the groove is partially formed, and a second side surface provided on a side farther away from the barrel than the first side surface.Type: GrantFiled: January 26, 2024Date of Patent: October 22, 2024Assignee: Seiko Epson CorporationInventors: Asami Uramoto, Hidenobu Maruyama, Kenta Anegawa
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Patent number: 12103211Abstract: There is provided a plasticizing device including a rotor which rotates around a rotational axis, and has a groove forming surface provided with a groove, a barrel which is opposed to the groove forming surface, and has a communication hole, and a first heating section configured to heat a material fed between the rotor and the barrel, wherein the material fed between the rotor and the barrel is plasticized and discharged from the communication hole due to a rotation of the rotor and heating by the first heating section.Type: GrantFiled: May 27, 2021Date of Patent: October 1, 2024Assignee: SEIKO EPSON CORPORATIONInventors: Hidenobu Maruyama, Kenta Anegawa
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Patent number: 12054857Abstract: Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.Type: GrantFiled: January 7, 2022Date of Patent: August 6, 2024Assignee: Nike, Inc.Inventors: Giovanni Adami, Sam Amis, Sergio Cavaliere, Jessica Green, Stephen Hipp, John Hurd, James Molyneux, Thomas J. Rushbrook, Timothy J. Smith, Christianna Wincek
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Patent number: 12036709Abstract: Provided is a mold for a seat pad with a mesh fixed, which can easily fix a mesh to be inserted in a molding process. The mold includes a plurality of mold members overlapping each other and molding a seat pad by foaming a resin injected into a space formed between the mold members, the mold members are formed with a mesh accommodating groove accommodating a mesh, and the mesh is fitted into and fixed to the mesh-accommodating groove.Type: GrantFiled: November 2, 2022Date of Patent: July 16, 2024Assignees: Hyundai Motor Company, Kia Corporation, Hyundai Transys Inc.Inventors: Sang-Hark Lee, Sang-Do Park, Deok-Soo Lim, Chan-Ho Jung, Sang-Soo Lee, Beom-Sun Kim, Sang-In Woo, Hyun-Seok Song
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Patent number: 12030224Abstract: A molding system is provided, which includes at least one mold part and a heating and cooling module. The at least one mold part defines a mold cavity having an opening. The heating and cooling module is inserted into the opening to close the mold cavity. The heating and cooling module includes a die insert defining a mold surface, a layered heater for heating the mold surface, and a cooling unit for cooling the mold surface. The layered heater is disposed between the die insert and the cooling unit and includes functional layers formed directly on a surface of the cooling unit or a surface of the die insert opposite to the mold surface by using layered or layering processes selected from a group consisting of thick film, thin film, thermal spray and sol-gel processes.Type: GrantFiled: February 28, 2022Date of Patent: July 9, 2024Assignee: Watlow Electric Manufacturing CompanyInventors: Martin Wallinger, Gerhard Schefbänker, Wolfgang Pöschl, Gernot Antosch, Reinhardt Lehnert, Michael Kübler, August Burr
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Patent number: 12030242Abstract: A method of fabricating an article by fused filament fabrication.Type: GrantFiled: November 26, 2020Date of Patent: July 9, 2024Assignee: BAE Systems plcInventor: Amir Rezai
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Kneading method for fiber-reinforced thermoplastic resin, plasticizing device, and extruding machine
Patent number: 11992973Abstract: The present invention provides a kneading method for a fiber-reinforced thermoplastic resin with which dispersibility of reinforcement fibers is enhanced and sufficient reinforcement fibers having a proper fiber length remain, and a fiber-reinforced thermoplastic resin plasticizing device and an extruding machine for carrying out the method. The kneading method comprises supplying a thermoplastic resin and reinforcement fibers into a cylinder of a plasticizing device, and rotating a screw to obtain a fiber-reinforced thermoplastic resin, wherein the size of a clearance between the bore of the cylinder and the screw is made different between an upstream side in the vicinity of a reinforcement fiber loading port and a downstream side, so that the clearance becomes larger from the vicinity of the reinforcement fiber loading port toward the downstream side compared with the upstream side.Type: GrantFiled: September 26, 2018Date of Patent: May 28, 2024Assignee: THE JAPAN STEEL WORKS, LTD.Inventors: Akira Yasue, Hideki Chiba, Daisuke Kunihiro, Shoso Nishida, Kazuya Tsuji, Yasufumi Fujita, Kazuki Fujita, Yukihiro Sumihiro -
Patent number: 11986982Abstract: An injection molding system including an injection nozzle that injects resin into a mold and a conveying device that conveys the injection nozzle between a first position where the injection nozzle injects resin into a first mold and a second position where the injection nozzle injects resin into a second mold.Type: GrantFiled: September 28, 2021Date of Patent: May 21, 2024Assignees: Canon Virginia, Inc., Canon U.S.A., Inc.Inventors: Tomohiro Shima, Tomoaki Hokyo