Patents Examined by Armand Melendez
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Patent number: 11787104Abstract: A three-dimensional geometry is received, and sliced into layers. A first anisotropic fill tool path for controlling a three dimensional printer to deposit a substantially anisotropic fill material is generated defining at least part of an interior of a first layer. A second anisotropic fill tool path for controlling a three dimensional printer to deposit the substantially anisotropic fill material defines at least part of an interior of a second layer. A generated isotropic fill material tool path defines at least part of a perimeter and at least part of an interior of a third layer intervening between the first and second layers.Type: GrantFiled: June 29, 2017Date of Patent: October 17, 2023Assignee: MARKFORGED, INC.Inventors: Gregory Thomas Mark, David Steven Benhaim, Abraham Lawrence Parangi, Benjamin Tsu Sklaroff
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Patent number: 11780164Abstract: A method, apparatus, and program for additive manufacturing. The additive manufacturing device includes a positioning mechanism configured to provide independent movement of at least one build unit in at least two dimensions. The build unit may further include a gasflow device for providing a flow zone along a first direction with relation to the build unit. The build unit may further include a powder delivery mechanism and an irradiation beam directing unit. The irradiation bean unit may follow a first irradiation path, wherein the first irradiation path forms at least a first solidification line and at least a second solidification line formed at an angle other than 0° and 180° with respect to the first solidification line. During the formation of the first solidification line, the build unit may be positioned in a first orientation such that the first direction of the flow zone is substantially perpendicular to the first solidification line.Type: GrantFiled: August 9, 2021Date of Patent: October 10, 2023Assignee: General Electric CompanyInventors: Andrew Martin, Justin Mamrak
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Patent number: 11780784Abstract: Some implementations herein described improvements to concrete products and processes for producing concrete products that may provide a positive environmental impact and that can be stronger relative to the percent of cement used. Particular examples include improvements to zero-slump to near-zero-slump concrete mixture design, material storage and handling, batching, mixing, sequencing and curing processes, as well as forming and curing techniques.Type: GrantFiled: December 14, 2022Date of Patent: October 10, 2023Assignee: Concrete Products Group LLCInventor: Canan D'Avela
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Patent number: 11759988Abstract: An apparatus and method for establishing triggers for the opening of one or multiple gates to a mold cavity of an injection molding system, followed by a sequence of predetermined valve pin movements over the course on an injection cycle. In one embodiment, the invention provides a graphical user interface and control system enabling a user to select from and arrange a plurality of virtual icons into a user-defined virtual sequence that define associated triggering events and actuator controlled pin movements over the course of an injection cycle. In various embodiments, the apparatus and method allows the system operator to view a simulated profile of such triggers and movements and to compare the simulated profile to an actual profile to access differences and make adjustments to the triggers and sequencing more quickly and efficiently. This is particularly useful in sequential molding systems where multiple gates need to be programmed and adjusted to compensate for variations from a predetermined sequence.Type: GrantFiled: December 12, 2018Date of Patent: September 19, 2023Assignee: Synventive Molding Solutions, Inc.Inventors: Sergio Ribeiro de Oliveira Antunes, Ahmed Alnazer, Gregory Smith
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Patent number: 11760020Abstract: A low pull force system for feeding a filament along a feed path from a source to a liquefier in a 3D printer includes a low compressive force loading drive for advancing filament from the source, a feed drive for advancing filament into the liquefier, and an in-line accumulator comprising a telescoping joint positioned in the feed path between the loading drive and the feed drive. When the telescoping joint is in a contracted position, the loading drive activates to feed filament into the feed path at a rate faster than a rate at which the feed drive advances filament into the liquefier, causing the telescoping joint to expand and accrue a slack of filament in the feed path. When the telescoping joint reaches an extended position, the loading drive deactivates while the feed drive continues to advance filament into the liquefier, and the slack of filament is consumed.Type: GrantFiled: October 27, 2022Date of Patent: September 19, 2023Assignee: Stratasys, Inc.Inventors: Cody Smith, Christopher Herbst, Ross Michalkiewicz, Shawn Michael Koop, Jordan Nadeau
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Patent number: 11752676Abstract: A mold for manufacturing a faucet body is disclosed, including: a lower mold base; and an upper mold base forming a mold cavity. A first and second core-pulling mechanisms are slidably arranged at two ends of the lower mold base respectively, the first core-pulling mechanism is provided with a first mold core set including a valve seat mounting groove mold core, a water outlet channel mold core and a water inlet channel mold core. The valve seat mounting groove mold core and the water outlet channel mold core are fixedly arranged on one side of the first core-pulling mechanism facing the mold cavity, the water inlet channel mold core is connected with a rotating block, the other end of the rotating block is rotatably arranged on the first core-pulling mechanism. The second core-pulling mechanism is provided with a second mold core set.Type: GrantFiled: March 14, 2023Date of Patent: September 12, 2023Assignee: KAIPING YIZHAN VALVE CORE CO., LTD.Inventors: Xianbing Shi, Junfa Shen
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Patent number: 11738489Abstract: A positioning device for aligning and guiding a first half and a second half of a mold together. The positioning device may comprise a housing including identical wall members configured to define a cavity. A first member may be slidably disposed within the cavity defined by the housing. The first member may comprise a base and a plurality of walls extending from said base, wherein the plurality of walls is configured to define a void with an opening opposite the base. The first member may further comprise a post extending from the base opposite the plurality of walls and a ring disposed radially about a portion of the post, wherein the ring is configured to retain the first member within the housing. The positioning device may further comprise a second member comprising a base and a protrusion, wherein the protrusion is configured to matingly engage the void of the member.Type: GrantFiled: September 18, 2020Date of Patent: August 29, 2023Assignee: EXTREME COMPONENTS LPInventor: Michael Steven Bokich
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Patent number: 11731331Abstract: A plasticizing apparatus that plasticizes a material includes: a drive motor; a screw rotated by the drive motor and having a groove forming surface in which a groove is formed; and a barrel having a facing surface that faces the groove forming surface and provided with a heater and a communication hole. The barrel includes a first member, and a second member having thermal conductivity different from that of the first member, and the second member is provided closer to the communication hole than the first member.Type: GrantFiled: November 22, 2021Date of Patent: August 22, 2023Assignee: Seiko Epson CorporationInventors: Kakeru Sasagawa, Kenta Anegawa
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Patent number: 11724426Abstract: A method of producing a product utilizing a liner. The method comprises securing, at an injection molding manufacturing system, a liner to a first half of a mold. The method further comprises clamping, at an injection molding manufacturing system, the first half of the mold to a second half of the mold, wherein clamping the first half of the mold to a second half of the mold generates a total mold. The method further comprises generating, at an injection molding manufacturing system, a formed product, wherein generating the formed product further comprises filling an opening of the total mold with a molten material. The method further comprises ejecting, at an injection molding manufacturing system, the formed product, and the liner from a completed first half of the mold and releasing, at an injection molding manufacturing system, the formed product from the liner.Type: GrantFiled: August 27, 2021Date of Patent: August 15, 2023Assignee: PROTOLABS, INC.Inventor: David Carmein
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Patent number: 11712829Abstract: An injection molding apparatus has a mold clamping device that includes a traction platen disposed below a pressure-receiving platen, a movable platen disposed above the pressure-receiving platen and configured to be moved up and down by a mold opening and closing mechanism, and tie bars extending downward from the movable platen and penetrating the pressure-receiving platen and the traction platen. The mold clamping device is configured to clamp molds disposed between the pressure-receiving platen and the movable platen. Each tie bar has a tooth portion at its lower end that engages with a tooth portion of a half nut connected to an underside of the traction plate. An injection device arranged on the movable platen includes a heating cylinder having a screw for feeding resin material through a nozzle to an upper one of the molds, and a purging cover encloses a space between the lower end portion of the heating cylinder and the movable platen.Type: GrantFiled: July 8, 2020Date of Patent: August 1, 2023Inventors: Atsushi Murata, Tomonori Karasawa, Hirofumi Murata, Hozumi Yoda
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Patent number: 11707874Abstract: An apparatus (1) for handling and cooling plastic preforms comprising a rotatable handling station (2), provided with a plurality of retaining and cooling pins (3) for preforms and adapted to cooperate with an extraction plate (4) adapted to extract the preforms from an injection mold; an aeraulic circuit (5) connected to said station and comprising an aspiration duct (6) for aspirating air from the inside of the station; a delivery duct (7) for sending air to said station; cooling means (8) arranged along the delivery duct for cooling the air sent to said station; aspiration means (9, 19, 29) connected at least to the aspiration duct and to the delivery duct, and wherein switching means are further provided, to pass from a first circuit configuration, in which there is an air passage from the delivery duct to the inside of the station, to a second circuit configuration in which there is an air passage from the inside of the station to the aspiration duct, whereby, in the first configuration, air is blown byType: GrantFiled: September 22, 2017Date of Patent: July 25, 2023Assignee: S.I.P.A SOCIETA' INDUSTRIALIZZAZIONE PROGETTAZIONE E AUTOMAZIONE S.P.A.Inventors: Matteo Zoppas, Massimo Coran, Marco Frare
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Patent number: 11701833Abstract: A three-dimensional shaping apparatus includes a plasticizing section that includes a drive motor, a heater, and a screw rotated by the drive motor and that plasticizes a material to form a shaping material, an ejection section that ejects the shaping material toward a stage, a moving mechanism section that changes a relative position of the ejection section to the stage, a prediction section that predicts a residual service life of the heater from an observation result of a state observation section that observes a state of the heater, and a control unit that controls the plasticizing section and the moving mechanism section to shape a three-dimensional shaped article.Type: GrantFiled: April 26, 2021Date of Patent: July 18, 2023Assignee: Seiko Epson CorporationInventor: Shigeru Yamazaki
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Patent number: 11691318Abstract: A method for forming a vacuum insulated structure using a prepared core material includes preparing a powder insulation material defining a bulk density, pre-densifying the powder insulation material to form a pre-densified insulation base, crushing the pre-densified insulation base into granular core insulation to define a core density of the granular core insulation, disposing the granular core insulation having the core density into an insulating cavity defined within an insulating structure and expressing gas from the interior cavity of the insulating structure to further densify the granular core insulation to define a target density. The granular core insulation defines the target density disposed within the insulating structure defines the vacuum insulation structure, wherein the target density defines a density in the range of from approximately 80 grams per liter to approximately 350 grams per liter.Type: GrantFiled: June 29, 2021Date of Patent: July 4, 2023Assignee: Whirlpool CorporationInventors: Abhay Naik, Lakshya J. Deka
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Patent number: 11673327Abstract: The present invention concerns an apparatus for 3D printing of bottom-up photo-curing type, comprising a light source (26) above which a tank (10) containing a photo-curing liquid material (24) is placed inside which it is immersed an extraction plate (25), which is equipped with moving means with alternating rectilinear motion, along a direction perpendicular to the bottom of said tank (10) from a position at a distance from the bottom of said tank (10) equal to the thickness of a layer obtainable by photo-curing of said photo-curing liquid material (24), the bottom (14) of said tank (10) being constituted by an elastic membrane (23) transparent to the radiation of said light source (26), said tank (10) being positioned in correspondence with a hole (13) of a support plate (12), said hole being provided with a rigid support (11), transparent to the radiation of said light source (26), wherein said rigid support (11) is provided with means for displacing with respect to said hole (13), from a position in whicType: GrantFiled: March 27, 2019Date of Patent: June 13, 2023Assignee: Sisma S.p.A.Inventors: Gianni Zitelli, Federico Iacovella, Vittorio Gaudino, Massimo Petrilli
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Patent number: 11642858Abstract: Systems, methods, and apparatus are disclosed for controlling a flow of a material through a vehicle component. In some embodiments, the methods include determining a first plurality of dimensions and a second plurality of dimensions associated with a flow medium based on one or more flow properties of the vehicle component, the flow medium including a plurality of baffle layers and a plurality of spacers. The methods may further include generating at least one baffle layer based on the first plurality of dimensions, and generating at least some of the plurality of spacers based on the second plurality of dimensions, the plurality of spacers being positioned on top of the at least one baffle layer.Type: GrantFiled: April 23, 2020Date of Patent: May 9, 2023Assignee: The Boeing CompanyInventor: Ashleigh R. Nesbit
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Patent number: 11613056Abstract: A mold for reducing a molding cycle time and a cost, the mold including a first cavity and a second cavity includes a hot runner that is a flow path to inject a resin injected from an injection unit into the first cavity and the second cavity, and a switching valve configured to divide the flow path into a first flow path connected to the first cavity and a second flow path connected to the second cavity. The injection unit is connected to the first flow path. A pressurizing mechanism is connected to the second flow path.Type: GrantFiled: December 17, 2020Date of Patent: March 28, 2023Assignee: Canon Kabushiki KaishaInventors: Hiroki Wakayama, Toshiki Kobayashi
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Patent number: 11602892Abstract: A method of printing a three dimensional article is provided wherein particles are bonded together with chemical bonds having a bond strength of at least 10 kJ/mol. In one aspect, kits for three dimensional printing are described herein. In some embodiments, a kit described herein comprises a substantially dry particulate material (20) comprising an insoluble filler having a first functional group on the surface of the insoluble filler; and a fluid binder material (26) comprising a multifunctional linker having a second functional group, wherein the insoluble filler is insoluble in the fluid binder material and wherein the first functional group and the second functional group can react with one another to form a covalent bond between the insoluble filler and the multi functional linker.Type: GrantFiled: December 22, 2014Date of Patent: March 14, 2023Assignee: 3D SYSTEMS, INC.Inventor: Khalil Moussa
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Patent number: 11590689Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, actively bending the container around at least one fixed point such that the layer of material separates from the container. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material is provided. The apparatus may comprise a container, a build platform, one or more force generators, and at least one controller configured to, subsequent to formation of a layer of material in contact with the container, actively bend the container around at least one fixed point via the one or more force generators, such that the layer of material separates from the container.Type: GrantFiled: February 22, 2021Date of Patent: February 28, 2023Assignee: Formlabs, Inc.Inventors: Steven Thomas, Yoav Reches, Jason Livingston, Jeffery Morin, Caitlin Reyda
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Patent number: 11585023Abstract: Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.Type: GrantFiled: January 7, 2022Date of Patent: February 21, 2023Assignee: NIKE, INC.Inventors: Giovanni Adami, Sam Amis, Sergio Cavaliere, Jessica Green, Stephen Hipp, John Hurd, James Molyneux, Thomas J. Rushbrook, Timothy J. Smith, Christianna Wincek
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Patent number: 11559932Abstract: An injection molding machine includes a machine base; a stationary platen fixed to the base for holding a stationary mold section; a moving platen slidably supported by the base for holding a moving mold section; a rotary apparatus slidably supported by the base axially intermediate the stationary and moving platens for supporting a plurality of center mold sections and moving the center mold sections among axial positions directed toward the stationary and moving mold sections and lateral positions directed toward the operator and non-operator side of the machine; and a part-handling apparatus mounted to the stationary platen. The part-handling apparatus includes an end-of-arm tooling disposed laterally outboard of the rotary apparatus. The end-of-arm tooling is movable laterally between an engaged position for interacting with molded articles in one of the center mold sections in the lateral positions, and a disengaged position spaced laterally outwardly from the engaged position.Type: GrantFiled: December 7, 2018Date of Patent: January 24, 2023Assignee: NIIGON MACHINES LTD.Inventors: Robert D. Schad, Luke Osmokrovic, Carsten Link