Patents Examined by Asok Pal
  • Patent number: 5474962
    Abstract: The present invention provides a powder catalyst composition for producing by gas-phase polymerization olefin polymers having excellent polymer qualities and good particle properties in a high yield.The powder catalyst composition comprises fine particles of the following Component (B) coated with the following Component (A), and is characterized in that the ratio of the Component (A) to the Component (B) based on percent by weight ranges from 5:50 to 95:50: Component (A): an inorganic compound in the form of fine particles having an average particle diameter of 0,003-1 .mu.m and mainly comprising an inorganic oxide, and Component (B): a solution or dispersion in a hydrocarbon of the following Sub-components (i) and (ii): Sub-component (i): a compound of a transition metal belonging to the IVB group of the Periodic Table, and Sub-component (ii): an alumoxane, a Lewis acid, or an ionic compound which can convert the Sub-component (i) upon reaction therewith into a cation.
    Type: Grant
    Filed: September 22, 1993
    Date of Patent: December 12, 1995
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Tadashi Takahashi, Kazuhiro Yamamoto, Katsumi Hirakawa
  • Patent number: 5475183
    Abstract: A process for the production of lower olefins by dehydrating lower alcohols having 2 to 4 carbon atoms which comprises using a .gamma.-alumina catalyst containing 0.3% by weight or less of impurities in total excluding SiO.sub.2, the impurities including 0.2% by weight or less of sulfur content calculated in terms of SO.sub.4 - and 0.05% by weight or less of sodium content calculated in terms of Na.sub.2 O, and/or a process for the production of lower olefins by dehydrating lower alcohols having 2 to 4 carbon atoms that comprises using a .gamma.-alumina catalyst which contains 0.5 to 5% by weight of SiO.sub.2.According to the process of the present invention, lower olefins can be produced from lower alcohols with high yield and high selectivity for a prolonged period of time without reducing the catalytic activity.
    Type: Grant
    Filed: December 3, 1993
    Date of Patent: December 12, 1995
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Shintaro Araki, Katsuo Taniguchi, Toshiyuki Isaka
  • Patent number: 5474977
    Abstract: A catalyst prepared by the steps which comprise: (a) adding to an asphaltene-containing hydrocarbonaceous oil charge stock a heteropoly acid and a sulfide or a salt of a metal selected from Group IV through Group VIII and mixtures thereof and water; (b) converting the heteropoly acid and metal within the charge stock by heating the oil to a temperature from about 120.degree. F. (43.degree. C.) to about 500.degree. F. (260.degree. C.) to produce at least one organometallic compound within the charge stock; and (c) converting the organometallic compound within the charge stock under hydroconversion conditions including a temperature from about 650.degree. F. (343.degree. C.) to about 1000.degree. F. (538.degree. C.), a hydrogen partial pressure from about 500 psig (3448 kPa gauge) to about 5000 psig (34475 kPa gauge), and a space velocity from about 0.1 to about 10 volumes of oil feed per hour per volume of reactor to produce the catalyst.
    Type: Grant
    Filed: February 18, 1994
    Date of Patent: December 12, 1995
    Assignee: UOP
    Inventor: John G. Gatsis
  • Patent number: 5474671
    Abstract: This invention concerns a process and apparatus for removing oil from liquefied petroleum gases. In a preferred embodiment, the activated carbon bed is pretreated with odorant thereby enabling oil to be removed from odorized liquefied petroleum gases with negligible removal of odorant.
    Type: Grant
    Filed: April 11, 1994
    Date of Patent: December 12, 1995
    Assignee: Phillips Petroleum Company
    Inventor: John W. O'Connor
  • Patent number: 5472922
    Abstract: Methods for preparing phosphorus containing catalysts comprising a large-pore zeolite, e.g., zeolite Beta, zeolite ZSM-12, or zeolite ZSM-20, and a matrix which have improved attrition resistance. The present invention includes the catalyst compositions produced by the above methods. Also included in the present invention are methods for the use of catalysts prepared by the present method in hydrocarbon cracking processes. It is desired to develop cracking catalysts for organic compound conversion that have improved cracking yields and have good attrition resistance. This invention involves the use of large pore siliceous zeolites and a highly siliceous matrix to produce a cracking catalyst with improved cracking yields and good attrition resistance. The invention further involves the use of phosphorus and the use of selected sequences for combining the compounds in the manufacture of the catalyst to enhance the attrition resistance of the catalyst.
    Type: Grant
    Filed: October 25, 1993
    Date of Patent: December 5, 1995
    Assignee: Mobil Oil Corporation
    Inventors: Thomas F. Degnan, Terry E. Helton, Grant H. Yokomizo
  • Patent number: 5472593
    Abstract: A hydrocarbon feedstock is catalytically reformed in a sequence comprising a reforming zone containing a catalyst comprising a platinum-group metal and a nonacidic L-zeolite and an aromatics-isomerization zone containing a catalyst comprising a platinum-group metal, a metal attenuator and a refractory inorganic oxide. The process combination features high selectivity in producing a high-purity BTX product from naphtha.
    Type: Grant
    Filed: February 14, 1994
    Date of Patent: December 5, 1995
    Assignee: UOP
    Inventors: Christopher D. Gosling, Robert S. Haizmann
  • Patent number: 5472923
    Abstract: A method for the preparation of a solid procatalyst suitable for the polymerization of olefins wherein the procatalyst comprises a transition metal compound reacted with a carrier by carrying out in the method the following consecutive steps: (a) feeding the transition metal compound and particles of the carrier into a vessel, which in its initial position has an essentially horizontal bottom sieve, (b) mixing and reacting the metal transitional compound and the particles of the carrier to produce raw procatalyst particles and a liquid reaction residue, (c) removing the liquid reaction residue through the bottom sieve of the vessel, (d) washing the raw procatalyst particles with a washing liquid, so that impurities in the raw procatalyst are removed through the bottom sieve, (e) drying the washed raw procatalyst particles by conducting an inert gas therethrough to give the solid procatalyst, and (f) removing the solid procatalyst from the vessel.
    Type: Grant
    Filed: March 22, 1994
    Date of Patent: December 5, 1995
    Assignee: Borealis Holding A/S
    Inventors: Jukka Koskinen, Thomas Garoff, Jarmo Louhelainen
  • Patent number: 5472594
    Abstract: Disclosed is a process for converting a hydrocarbon charge to a product containing improved yields of C.sub.4 /C.sub.5 olefins with a reduction in the loss of gasoline yield which comprises:passing said hydrocarbon charge into contact with a catalyst comprising a phosphorus-containing medium pore zeolite mixed as an additive with Y-zeolite in a weight ratio of 0.005 to 0.10, said zeolites in separate or composite spray dried particles,wherein the catalyst to oil ratio is 0.1 to 10, reacting said hydrocarbon charge at a temperature of 800.degree. F. to 1200.degree. F., a pressure of 0 to 150 psig, and in the absence of added hydrogen, thereby producing a product containing improved yields of C.sub.4 /.sub.5 olefins and reduced loss in gasoline yield.
    Type: Grant
    Filed: July 18, 1994
    Date of Patent: December 5, 1995
    Assignee: Texaco Inc.
    Inventors: Chih-Hao M. Tsang, Laurence D. Neff, Pei-Shing E. Dai
  • Patent number: 5472924
    Abstract: Catalyst comprising at least one zirconium oxide, characterized in that it consists, for at least 85% of its weight, of a thermally stable support with a specific surface greater than or equal to 150 m.sup.2 /g containing from 60 to 99 weight % of at least one zirconium oxide and from 40 to 1 weight % of at least one metal oxide of at least one metal chosen from the group consisting of metals from Groups V, VI and VII, noble metals such as ruthenium, osmium, rhodium, iridium and uranium, and the elements phosphorus, arsenic and sulphur, the support being obtained by the molten salts technique by introduction of a mixture of salts into a eutectic mixture of alkali metal nitrates or sulphates which, after dehydration, is maintained between 250.degree. and 550.degree. C., from 30 minutes to 5 hours.
    Type: Grant
    Filed: August 30, 1994
    Date of Patent: December 5, 1995
    Assignee: Elf Aquitaine Production
    Inventors: Pavel Afanasiev, Martine Boulinguiez, Michele Breysse, Christophe Geantet, Thierry des Courieres
  • Patent number: 5470927
    Abstract: A method is disclosed for polymerizing olefins, diolefins, or acetylenically unsaturated monomers containing two or more carbon atoms, either alone or in combination with each other or with other polymerizable monomers, comprising contacting the monomers with an ionic polymerization catalyst comprising (1) a cation derived from a bis(cyclopentadienyl) Group IV-B metal compound by abstracting a ligand to create a positively charged species and (2) a stabilizing non-coordinating anion, said anion being sufficiently labile to permit displacement by the olefin, diolefin and/or acetylenically unsaturated monomer during polymerization. The process provides means of producing narrow molecular weight polyolefin polymers, increasing comonomer incorporation in copolymers and avoiding metal impurities in the polymer products.
    Type: Grant
    Filed: October 5, 1994
    Date of Patent: November 28, 1995
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Howard W. Turner, Gregory G. Hlatky, Richard R. Eckman
  • Patent number: 5470814
    Abstract: The present invention relates to an improved catalyst for the selective synthesis of monomethylamine (MMA) and dimethylamine (DMA) at the expense of trimethylamine (TMA) for a starting feed of methanol and/or dimethyl ether and ammonia. The current industrial catalyst for this process is a standard SiO.sub.2 /Al.sub.2 O.sub.3 material. The present invention combines this standard catalyst with microporous carbon molecular sieves (CMS) to form a composite material (i.e., a CMS/SiO.sub.2 /Al.sub.2 O.sub.3 material) with higher selectivity for the desired products MMA and DMA. The invention also relates to methods of making the improved catalyst and a process of using the improved catalyst material in the production of MMA and DMA.
    Type: Grant
    Filed: July 21, 1994
    Date of Patent: November 28, 1995
    Assignees: University of Delaware, E. I. Du Pont de Nemours & Co., Inc.
    Inventors: Henry C. Foley, George C. Sonnichsen, Loren D. Brake, Ravindra K. Mariwala, David S. Lafyatis
  • Patent number: 5468706
    Abstract: The present invention relates to a storage-stable solution of a mixture of carbonated magnesium methoxide of the formula Mg(CH.sub.3 O).sub.2 (CO.sub.2).sub.n, carbonated magnesium ethoxide of the formula Mg(C.sub.2 H.sub.5 O).sub.2 (CO).sub.2).sub.n and a carbonated mixed alkoxide of the formula Mg(CH.sub.3 O).sub.x (C.sub.2 H.sub.5 O).sub.y (CO.sub.2).sub.n, in which 0<x, y<2 and x+y=2, in a combination of methanol and ethanol, and processes for the preparation thereof, the magnesium content of the solution being from 0.1 to 11% by weight, based on the total weight of the solution, and the CO.sub.2 content n being from 1.0 to 2.2. The present solutions are used, inter alia, for the preservation of paper and for the preparation of a catalyst for the polymerization of olefins.
    Type: Grant
    Filed: December 15, 1993
    Date of Patent: November 21, 1995
    Assignee: Huels Aktiengesellschaft
    Inventors: Hartwig Rauleder, Burkhard Standke, Hans-Joachim Kotzsch, Reinhold Schork
  • Patent number: 5468698
    Abstract: The invention relates to a method for preparing a particulate carrier for an olefin polymerization procatalyst comprising a complex of an organic compound/transition metal compound as a carrier. In the method a melt MgCl.sub.2 --C.sub.2 H.sub.5 OH-complex is provided containing on average 3.3 to 5.5 C.sub.2 H.sub.5 OH-molecules per each MgCl.sub.2 -molecule, the melt MgCl.sub.2 -complex is sprayed through a nozzle dispersing it into a chamber, wherein a particulate carrier is formed of it and the particulate carrier is removed from the chamber. Unlike prior known methods to produce a carrier having an optimal C.sub.2 H.sub.5 OH content in this invention the removal rate--by the aid of heat--of C.sub.2 H.sub.5 OH from the MgCl.sub.2 --C.sub.2 H.sub.5 OH-complex in connection with the spraying that the particulate carrier is controlled. As a result, the particulate carrier obtained possesses on average 2.0 to 3.2 C.sub.2 H.sub.5 OH molecules per each MgCl.sub.2 molecule. Such a carrier has a suitable C.sub.2 H.
    Type: Grant
    Filed: May 11, 1994
    Date of Patent: November 21, 1995
    Assignee: Borealis Holding A/S
    Inventors: Jukka Koskinen, Thomas Garoff
  • Patent number: 5468700
    Abstract: A hydrocarbon conversion catalyst useful for converting hydrocarbon feeds to midbarrel products is prepared by extruding a mixture of an inorganic refractory oxide component and a crystalline aluminosilicate zeolite having cracking activity to form extrudates which are broken into particles normally ranging in length between 1/16 and 1/2 inch. The extruded particles are then calcined in the presence of steam at a water vapor partial pressure greater than about 2.0 p.s.i.a., preferably greater than about 5.0 p.s.i.a. The calcination step is carried out in the presence of sufficient steam for a sufficient amount of time at a sufficient temperature to convert the crystalline aluminosilicate zeolite in the extrudates into an ultrahydrophobic zeolite having a unit cell size between about 24.20 and about 24.45 Angstroms and a sorptive capacity for water vapor less than about 5 weight percent of the zeolite at 25.degree. C. and a p/p.degree. value of 0.10.
    Type: Grant
    Filed: November 2, 1993
    Date of Patent: November 21, 1995
    Assignee: UOP
    Inventor: John W. Ward
  • Patent number: 5468705
    Abstract: The present invention relates to a storage-stable solution of carbonated magnesium methoxide of the formula Mg(CH.sub.3 O).sub.2 (CO.sub.2).sub.n in methanol, and processes for their preparation by reacting metallic magnesium with methanol and CO.sub.2 or reacting magnesium methoxide in methanol with CO.sub.2, wherein the magnesium content of the solution is from 0.1 to 8% by weight, based on the total weight of the solution, and the CO.sub.2 content n is from 1 to 2.2. The present solution is used, inter alia, for the preservation of paper or for the preparation of a catalyst for the polymerization of olefins.
    Type: Grant
    Filed: December 15, 1993
    Date of Patent: November 21, 1995
    Assignee: Huels Aktiengesellschaft
    Inventors: Hartwig Rauleder, Burkhard Standke, Hans-Joachim Kotzsch, Reinhold Schork
  • Patent number: 5468710
    Abstract: Compositions of matter comprising sulfided nickel and nonacidic alumina, and having certain ratios of specific peak areas for nickel, for aluminum, for sulfide ion and/or for cesium, as determined by X-ray photoelectron spectroscopy, are useful as catalysts for dehydrogenation of organic compounds, and are superior as such catalysts to otherwise similar compositions not having such ratios.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: November 21, 1995
    Assignee: Sun Company, Inc. (R&M)
    Inventors: Daniel E. Resasco, Bonita K. Marcus, Chen-Shi Huang, Vincent A. Durante
  • Patent number: 5468369
    Abstract: A process and apparatus for short contact time fluidized catalytic cracking of heavy oil feed using a reactor with an upflow cat:oil vaporizer and a downflow reactor. Catalyst slip permits efficient mixing and limited conversion in the upflow section, while cracking is completed in the downflow reactor with minimal segregation of catalyst. FCC catalyst with more than 25 wt % Y zeolite content is preferred, and total vapor residence time should be less than 5 seconds.
    Type: Grant
    Filed: December 27, 1993
    Date of Patent: November 21, 1995
    Assignee: Mobil Oil Corporation
    Inventor: Gregory P. Muldowney
  • Patent number: 5468368
    Abstract: A bottoms fraction of fuels hydrocracking which boils above about 600.degree. F. and contains at least 10 wt. % aromatics is converted to a reduced aromatics lube/base stock product over a catalyst comprising a crystalline material which exhibits unusually large sorption capacity demonstrated by its benzene adsorption capacity of greater than about 15 grams benzene/100 grams anhydrous crystal at 50 torr and 25.degree. C. and a-hydrogenation-dehydrogenation functionality, preferably palladium, under high pressure conditions sufficient to reduce the aromatics content to about 10 wt. %. The bottoms fraction is dewaxed prior to high pressure hydroprocessing over a catalyst comprising HZSM-5 to reduce the pour point of the fraction to about 20.degree. F. Typically, the bottoms fraction is produced in a moderate pressure fuels hydrocracking process over a bifunctional amorphous catalyst.
    Type: Grant
    Filed: June 21, 1993
    Date of Patent: November 21, 1995
    Assignee: Mobil Oil Corporation
    Inventors: Charles L. Baker, Jr., Cynthia T. Chu, Dominick N. Mazzone, Nancy M. Page
  • Patent number: 5468708
    Abstract: Catalyst compositions for preparing polyketones comprising(a) a Group VIII metal compound, containing at least one ligand capable of coordinating to the Group VIII metal, and(b) a boron hydrocarbyl compound are disclosed, in particular catalyst compositions wherein the boron hydrocarbyl compound is a Lewis acid of the formula BXYZ where at least one of X, Y and Z is a monovalent hydrocarbyl group. A preferred catalyst composition comprises a palladium complex and B(C.sub.6 F.sub.5).sub.3.
    Type: Grant
    Filed: April 1, 1994
    Date of Patent: November 21, 1995
    Assignee: BP Chemicals Limited
    Inventors: Neil A. Cooley, Adrian P. Kirk
  • Patent number: 5468699
    Abstract: Methods for forming membranes of semiconductive material incorporating molecular sieve material therein can involve sol gel techniques and suction techniques. The semiconductors, such as metal oxides, sulfides or carbides have photoactivity and are useful in photocatalytic reactions. An example of such a membrane is titanium oxide including zeolite molecular sieve incorporated therein. The membranes can be used to perform useful chemical reactions such as the mineralization of organic chemicals in the presence of light. For example, many toxic organic chemicals can be converted to useful or benign products by contacting those chemicals with active metal oxide-molecular sieve membranes in accordance with the invention and illuminating the membranes with light of a suitable wavelength.
    Type: Grant
    Filed: July 30, 1992
    Date of Patent: November 21, 1995
    Assignee: Inrad
    Inventors: Zhenyu Zhang, James R. Fehlner