Patents Examined by Brian D Walck
  • Patent number: 11970753
    Abstract: A method for producing an ultra-high-strength hot-rolled structural steel includes producing a steel alloy with a carbon content not greater than 0.2%, avoiding a diffusive transformation of the austenite by achieving a transformation delay through the addition of manganese, chromium, and boron, and casting the steel alloy. The cast steel alloy is heated and hot rolled to form a steel strip which is then immediately hardened and mechanically straightened to produce mobile dislocations, wherein the boron, manganese and chromium delay diffusive transformation from an austenite structure to achieve formation of a martensite structure during the hardening. The steel strip is then annealed at a temperature between 100 and 200° C.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: April 30, 2024
    Assignee: voestalpine Stahl GmbH
    Inventors: Markus Sonnleitner, Martin Klein, Gerhard Hubmer, Helmut Spindler
  • Patent number: 11970748
    Abstract: A process to decarburize steel can include contacting molten iron-containing material with a carbon dioxide in an electric arc furnace, a ladle furnace, or a vacuum degassing unit, or a combination thereof to decarburize at least a portion of the molten iron-containing material. The molten iron-containing material is preferably molten iron oxide.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: April 30, 2024
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventor: Mansour Al-Harbi
  • Patent number: 11959149
    Abstract: Provided are a grain-oriented electrical steel sheet having excellent iron loss property without using magnetic domain refining treatment and an iron core produced using the same. The steel sheet comprises: a predetermined chemical composition; and a steel microstructure in which: crystal grains are made up of coarse secondary recrystallized grains of 5.0 mm or more, fine grains of more than 2.0 mm and less than 5.0 mm contained at a frequency of 0.2 to 5 grains per cm2, and very fine grains of 2.0 mm or less; for each coarse secondary recrystallized grain extending through the sheet in a thickness direction, an area ratio of a region in which projected surfaces of exposed areas of the coarse secondary recrystallized grain on a front side and a back side of the sheet coincide with each other to each of the exposed areas is 95% or more.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: April 16, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Makoto Watanabe
  • Patent number: 11959160
    Abstract: Disclosed is a copper-niobium alloy for a medical biopsy puncture needle. A needle core and/or needle tube of the puncture needle are/is made of the copper-niobium alloy. The copper-chromium alloy includes the following components by mass: 5?Nb?15 and the balance of Cu. A copper alloy with designed components is obtained by combining a diamagnetic material Cu with paramagnetic Nb, and compared with existing medical stainless steel and titanium alloy, the copper alloy has greatly reduced magnetic susceptibility, and specifically, the artifact area and volume are also significantly reduced. In addition, the blank of use of the copper alloy in medical biopsy paracentesis is filled.
    Type: Grant
    Filed: July 8, 2022
    Date of Patent: April 16, 2024
    Assignee: University of Shanghai for Science and Technology
    Inventors: Xiaohong Chen, Xiaofei Liang, Honglei Zhou, Jian Zhao, Ping Liu, Shaoli Fu
  • Patent number: 11959153
    Abstract: A process for direct reduction of iron ore in a solid state includes exposing briquettes of iron ore fragments and biomass to electromagnetic energy under anoxic conditions and generating heat within iron ore in the briquettes. The iron ore is reduced in a solid state within the briquettes, and the biomass provides a source of reductant.
    Type: Grant
    Filed: September 6, 2022
    Date of Patent: April 16, 2024
    Assignee: TECHNOLOGICAL RESOURCES PTY LIMITED
    Inventor: Michael Buckley
  • Patent number: 11952651
    Abstract: An Fe-based amorphous alloy ribbon reduced in iron loss, less deformed, and highly productive in a condition of a magnetic flux density of 1.45 T is provided. One aspect of the present disclosure provides an Fe-based amorphous alloy ribbon having first and second surfaces, and is provided with continuous linear laser irradiation marks on at least the first surface. Each linear laser irradiation mark is formed along a direction orthogonal to a casting direction of the Fe-based amorphous alloy ribbon, and has unevenness on its surface. When the unevenness is evaluated in the casting direction, a height difference HL×width WA calculated from the height difference between a highest point and a lowest point in a thickness direction of the Fe-based amorphous alloy ribbon and the width WA which is a length of the linear irradiation mark on the first surface is 6.0 to 180 ?m2.
    Type: Grant
    Filed: June 24, 2020
    Date of Patent: April 9, 2024
    Assignee: PROTERIAL, LTD.
    Inventors: Hajime Itagaki, Morifumi Kuroki, Makoto Sasaki, Shin Nakajima
  • Patent number: 11952638
    Abstract: A direct reduction method/system, including: adding variable amounts of natural gas, hydrogen, and a carbon-free oxidizing gas to a feed gas stream upstream of a reformer; reforming the feed gas stream in the reformer to form a reformed gas stream, and delivering the reformed gas stream to a shaft furnace, where the reformed gas stream is used to reduce a metallic ore material to a direct reduced metallic material. The feed gas stream includes a top gas stream recycled from the shaft furnace. Optionally, the carbon-free oxidizing gas includes steam and the method further includes controlling a steam flow rate of the steam to maintain a maximum k-factor value of the feed gas stream of 0.74 or lower. Optionally, the variable amount of hydrogen is selected to replace 20-90% of the natural gas by fuel value. The variable amount of hydrogen is selected based upon an available supply of hydrogen.
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: April 9, 2024
    Assignee: Midrex Technologies, Inc.
    Inventors: Keith Marshall Bastow-Cox, Enrique Jose Cintron, Gregory Darel Hughes
  • Patent number: 11952645
    Abstract: Provided is a refined Goss-grain aluminum alloy plate and a preparation method thereof. The refined Goss-grain aluminum alloy plate includes the following compositions: 3.7-4.8 wt % of Cu, 1.2-1.7 wt % of Mg, 0.3-0.8 wt % of Mn, 0.03-0.10 wt % of Ti, and the balance of Al. The refined Goss-grain aluminum alloy plate is prepared by a method including subjecting an Al—Cu—Mg alloy ingot with a certain composition to a homogenizing at a temperature of 470-505° C., a hot rolling at high temperature of 465-495° C. with a large deformation of 80%-98% and a high final temperature, then directly to a cold rolling with a small or medium deformation of 5% to 50%, and then to a recrystallization and annealing treatment at a temperature of 300-450° C., a solid solution treatment at a temperature of 460-505° C., and a natural aging treatment for at least 96 hours.
    Type: Grant
    Filed: July 15, 2022
    Date of Patent: April 9, 2024
    Assignees: Central South University, Changsha Xingxiao Material Technology Co., Ltd.
    Inventors: Zhiyi Liu, Fei Liu, Guangyu He
  • Patent number: 11946108
    Abstract: Foundry coke products, and associated methods and systems for melting iron in a cupola furnace with the coke products are disclosed herein. A representative method can include receiving a population of coke products and iron in a cupola furnace, and melting the iron in the cupola furnace to form molten iron having a carbon content higher than a carbon content of the received iron. The coke products can comprise (i) an elongate shape including a length:width dimension of at least 1.5:1, (ii) an ash fusion temperature of no more than 2400° F., and/or (iii) a coke reactivity index (CRI) of at least 30%.
    Type: Grant
    Filed: November 4, 2022
    Date of Patent: April 2, 2024
    Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
    Inventors: John Francis Quanci, John Michael Richardson, Jonathan Hale Perkins
  • Patent number: 11946109
    Abstract: A spheroidal graphite cast iron having a chemical composition of: C: 3.0% to 4.0%, Si: 2.0% to 2.4%, Cu: 0.20% to 0.50%, Mn: 0.15% to 0.35%, S: 0.005% to 0.030%, Mg: 0.03% to 0.06%, each by mass, and the balance being Fe and inevitable impurities, where Mn and Cu are contained at 0.45% to 0.75% in total; and a structure in which a ferrite layer encloses spheroidal graphite crystallized out in a matrix of pearlite. Part of the pearlite is extended from the matrix side to the spheroidal graphite side to divide the ferrite layer at one or more areas.
    Type: Grant
    Filed: April 14, 2020
    Date of Patent: April 2, 2024
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventor: Tomoyuki Tobita
  • Patent number: 11939644
    Abstract: A method for regenerating different types of copper-containing aluminum alloys using aluminum alloy scrap from aeronautical industry includes detecting a chemical composition of said aluminum alloy scrap and optionally adding a suitable amount of a metal or alloy additive according to a composition requirement of a target aluminum-copper alloy, thereby obtaining a mixture of aluminum alloy scrap and metal or alloy additive; vacuum smelting the mixture of aluminum alloy scrap and metal or alloy additive in a vacuum furnace, wherein impurities are removed and an aluminum alloy solution is formed; filtering the aluminum alloy solution using a filter to obtain a melt comprising a target aluminum alloy composition; and casting the target aluminum alloy composition from said melt.
    Type: Grant
    Filed: July 25, 2019
    Date of Patent: March 26, 2024
    Assignee: The Boeing Company
    Inventors: Zhi Sun, Chunwei Liu, Xuan Wei, Hongbin Cao, Pengcheng Yan
  • Patent number: 11939648
    Abstract: A selective oxide-forming alloy, a coating formed from, and a machine component including the coating are provided. The selective oxide-forming alloy includes between atomic percent and 26 atomic percent silicon (Si), between 21 atomic percent and 27 atomic percent titanium (Ti), between 30 atomic percent and 39 atomic percent aluminum (Al), between 2 atomic percent and 10 atomic percent hafnium (Hf), and a balance of niobium (Nb).
    Type: Grant
    Filed: March 15, 2023
    Date of Patent: March 26, 2024
    Assignees: General Electric Company, The Regents of the University of California
    Inventors: Collin Scott Holgate, Tresa Marie Pollock, Carlos Gerardo Levi, Akane Suzuki
  • Patent number: 11932914
    Abstract: A process for manufacturing a slag conditioning agent for steel desulfurization is shown in which a dried slag material Obtained from a secondary steelmaking process is mixed with quicklime particles. The quicklime particles react with moisture in the slag material to dry the slag material and produce a blend of slag material, hydrated lime and any unreacted quicklime. The blend is then sieved to separate out the hydrated lime. The retained dried fraction after sieving is then mixed with an Al2O3 mass fraction from which the slag conditioning agent can be collected. The slag conditioning agent has an equivalent mass ratio which is between 0.55 and 1.5.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: March 19, 2024
    Assignee: S.A. LHOIST RECHERCHE ET DEVELOPPEMENT
    Inventors: Eric Perrin, Souliyann Chunlamani
  • Patent number: 11932921
    Abstract: An object is to provide an alloy composition that has a sufficient melting point for casting of an aluminum alloy, also has high hardness, and can suppress an occurrence of galling. The alloy composition of the present invention includes: a Mo—Cr-based dendritic structure 3; and a Ni—Al-based interdendritic structure 5 that fills a periphery of the Mo—Cr-based dendritic structure 3. The alloy composition of the present invention can adopt a chemical composition I in which when Mo+Cr+Ni+Al=100 at. % holds, Ni+Al=15 to 50 at. % and Mo+Cr=50 to 85 at. % hold; or a chemical composition II in which Ni+Al=40 to 70 at. % and Mo+Cr=30 to 60 at. % hold.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: March 19, 2024
    Assignee: HITACHI METALS, LTD.
    Inventors: Shuho Koseki, Kenichi Inoue, Hiroshi Shiratori, Kazuya Shinagawa
  • Patent number: 11932915
    Abstract: The present invention provides a method for forming an aluminum alloy thin-walled curved part by ultra-low temperature gradient drawing. This method includes: placing the aluminum alloy sheet on a die, and closing a blank holder to hold the aluminum alloy sheet in a flange zone; filling a cavity of a die with an ultra-low temperature medium to cool a die cavity zone of the aluminum alloy sheet to a set low temperature, and forming an ultra-low temperature gradient in which the temperature of the die cavity zone is lower than the temperature in the flange zone; applying a set blank holder force to the blank holder, and controlling a punch to move downwards to form a deep-cavity thin-walled curved part; and controlling the punch to move upwards, opening the blank holder, and taking out the formed deep-cavity thin-walled curved part.
    Type: Grant
    Filed: February 19, 2021
    Date of Patent: March 19, 2024
    Assignee: Dalian University of Technology
    Inventors: Shijian Yuan, Xiaobo Fan
  • Patent number: 11931804
    Abstract: A metal component is disclosed. The metal component has a first dimension greater than 5 mm, and a second dimension greater than 5 mm. The metal component may include where the alloy includes titanium, aluminum, vanadium, carbon, nitrogen, and oxygen. The alloy may include zirconium, titanium, copper, nickel, and beryllium. The metal component is not die-cast, melt-spun, or forged. An ejector and a method for jetting the metal component is also disclosed.
    Type: Grant
    Filed: December 17, 2021
    Date of Patent: March 19, 2024
    Assignee: ADDITIVE TECHNOLOGIES, LLC
    Inventors: Mariusz Tadeusz Mika, Paul J. McConville, Peter M. Gulvin, Colin G. Fletcher, Daimon Heller, Miranda Moschel
  • Patent number: 11926887
    Abstract: A magnesium alloy containing: Al: 0.2-1.6 wt. % Zn: 0.2-0.8 wt. % 5 Mn: 0.1-0.5 wt. % Zr 0-0.5 wt. % La: 1-3.5 wt. % Y: 0.05-3.5 wt. % Ce: 0-2 wt. % 10 Nd: 0-2 wt. % Gd: 0-3 wt. % Pr: 0-0.5 wt. % Be: 0-20 ppm the balance being Mg and incidental elements.
    Type: Grant
    Filed: February 17, 2020
    Date of Patent: March 12, 2024
    Assignee: HUSQVARNA AB
    Inventors: Martin Almgren, Henrik Assarsson, Simon Hjalmarsson, Xixi Dong, Ji Shouxun, Eric Nyberg, Per Orestig
  • Patent number: 11926884
    Abstract: A 2-step high temperature process for recovering Ni, Co, and Mn from various sources comprises preparing a metallurgical charge comprising materials containing Ni, Co, and Mn, and Si, Al, Ca and Mg as slag formers; smelting the charge with slag formers in first reducing conditions, thereby obtaining a Ni—Co alloy comprising a major part of at least one of Co and Ni, with Si<0.1%, and a first slag comprising the major part of the Mn; separation of the first slag from the alloy; and, smelting the first slag in second reducing conditions, more reducing than said first reducing conditions, thereby obtaining a Si—Mn alloy comprising the major part of the Mn, with Si>10%, and a second slag. A Ni—Co alloy is produced, and a Si—Mn alloy is produced. The second slag is essentially free of heavy metals and therefore suitable for reuse.
    Type: Grant
    Filed: November 27, 2019
    Date of Patent: March 12, 2024
    Assignee: Umicore
    Inventors: Lennart Scheunis, Isabel Vermeulen
  • Patent number: 11926882
    Abstract: A method for producing an aqueous solution containing nickel or cobalt includes: (A) a leaching step, which includes a first atmospheric pressure heating leaching step and a second atmospheric pressure heating leaching step, in which a raw material is heated and leached under an atmospheric pressure to form a leachate solution containing nickel, cobalt, and impurities; (B) a first extraction step of separating the leachate solution into a first filtrate containing nickel and impurities and a first organic layer containing cobalt and impurities by adding a first solvent extractant to the leachate solution; (C-i) a precipitation removal step of precipitating and removing impurities including magnesium, calcium, or a mixture thereof by adding a precipitating agent to the first filtrate; and (D-i) a target material precipitation step of selectively precipitating a nickel cake containing nickel by adding a neutralizing agent to the first filtrate.
    Type: Grant
    Filed: March 28, 2023
    Date of Patent: March 12, 2024
    Assignees: KOREA ZINC CO., LTD., KEMCO
    Inventors: Heon Sik Choi, Jae Hoon Joo, Chang Young Choi
  • Patent number: 11926883
    Abstract: Provided is a method which allows for strict control of an oxygen partial pressure required for the heating and melting of a raw material, and thereby more efficient recovery of a valuable metal. The method for recovering a valuable metal (Cu, Ni, and Co) includes the steps of: preparing a charge comprising at least phosphorus (P) and a valuable metal as a raw material; heating and melting the raw material to form a molten body and then converting the molten body into a molten product comprising an alloy and a slag; and separating the slag from the molten product to recover the alloy comprising the valuable metal, wherein the heating and melting of the raw material comprises directly measuring an oxygen partial pressure in the molten body using an oxygen analyzer, and regulating the oxygen partial pressure based on the obtained measurement result.
    Type: Grant
    Filed: June 29, 2021
    Date of Patent: March 12, 2024
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Yu Yamashita, Toshihiko Nagakura, Tomoya Hagio