Patents Examined by Brian D Walck
  • Patent number: 12703902
    Abstract: An iron alloy material for casting includes 0.3 to 3.5 mass % of C, 0.1 to 3.0 mass % of Si, 26.0 to 42.0 mass % of Ni, 0.02 to 0.50 mass % of Sb, and a balance that is Fe and an inevitable impurity/impurities.
    Type: Grant
    Filed: October 18, 2021
    Date of Patent: August 11, 2026
    Assignee: HINODE, LTD.
    Inventors: Takuo Umetani, Tomohiro Ikeda, Koki Takeya, Kota Takahashi
  • Patent number: 12692569
    Abstract: A non-oriented electrical steel sheet is produced by subjecting a steel slab containing, in mass %, C: not more than 0.0050%, Si: 1.0 to 6.5%, Mn: 0.05 to 2.0%, S: not more than 0.0050%, Al: not more than 0.01%, N: not more than 0.0050%, Ti: not more than 0.0030%, Nb: not more than 0.0030% and O: not more than 0.0050% to a hot rolling, a cold rolling and a finish annealing, the finish annealing conducted under conditions that a soaking temperature T (° C.) satisfies the following equation (1): ( 8 ? 0 ? 0 ? 0 + 400 × Si ? ( mass ? ? % ) ) { ( - log ? ( Al ? ( mass ? ? % ) × N ? ( mass ? ? % ) ) + 1.7 + 0.2 × Si ? ( mass ? ? % ) } - 2 ? 7 ? 3 . 1 ? 5 ? T ? 1200 , ( 1 ) and an atmosphere in the finish annealing is a mixed gas composed of one or more selected from nitrogen, hydrogen and noble gas with a nitrogen content of not more than 50 vol % and a dew point of not higher than ?20° C.
    Type: Grant
    Filed: July 4, 2019
    Date of Patent: July 28, 2026
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiaki Zaizen, Tomoyuki Okubo, Yoshihiko Oda, Yukino Miyamoto
  • Patent number: 12686905
    Abstract: Provided is a stainless steel foil for a catalyst support of an exhaust gas purifier excellent in both diffusion bonding resistance and brazeability and also excellent in oxidation resistance at high temperatures. The stainless steel foil for a catalyst support of an exhaust gas purifier comprises: a predetermined chemical composition; a parameter Sa defined in ISO 25178 of 0.50 ?m to 3.00 ?m; and a parameter Str defined in ISO 25178 of 0.20 to 1.00.
    Type: Grant
    Filed: December 13, 2021
    Date of Patent: July 21, 2026
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Takayoshi Yano, Kazuhiko Ikeda, Tomoko Fujii, Hiroshi Matsunaga
  • Patent number: 12668852
    Abstract: This steel sheet has a predetermined chemical composition, has a microstructure in which a number density of alloy carbides present at grain boundaries and having a major axis of 10 to 100 nm is 1.0×108 to 1.0×1011/cm2 and a number density of alloy carbides present in grains and having a major axis of 10 nm or less is 1.0×1016 to 1.0×1019/cm3, and has a tensile strength of 1,030 MPa or more.
    Type: Grant
    Filed: November 18, 2021
    Date of Patent: June 30, 2026
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hideto Hiroshima, Takashi Yasutomi, Eisaku Sakurada
  • Patent number: 12643144
    Abstract: The present invention provides a rare earth sintered magnet which contains R (R represents one or more rare earth elements essentially including Nd), T (T represents one or more iron group elements essentially including Fe), B, M1 (M1 represents one or more elements selected from among Al, Si, Cr, Mn, Cu, Zn, Ga, Ge, Mo, Sn, W, Pb and Bi) and M2 (M2 represents one or more elements selected from among Ti, V, Zr, Nb, Hf and Ta), while comprising an R2T14B phase as the main phase. This rare earth sintered magnet is characterized in that: the M1 is in an amount of from 0.5% by atom to 2% by atom; if (R), (T), (M2) and (B) are the respective atomic percentages of the above-described R, T, M2 and B, the relational expression (1) ((T)/14)+(M2)?(B)?((R)/2)+((M2)/2) is satisfied; and from 0.1% by volume to 10% by volume of all grain boundary phases in the magnet is composed of an R6T13M1 phase.
    Type: Grant
    Filed: December 7, 2020
    Date of Patent: June 2, 2026
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuya Kume, Tetsuya Ohashi, Koichi Hirota
  • Patent number: 12637738
    Abstract: A method for producing copper metal from copper concentrates without generating waste by: (a) oxidizing copper concentrate; (b) cleaning and cooling the gases; (c) feeding to a reduction reactor; (d) cleaning the gases; (e) discharging hot powders and calcines into water; (f) performing magnetic separation; (g) thickening and filtering the magnetic fraction; (h) floating silica and inert materials; (i) thickening and filtering the silica and inert materials; (j) thickening and filtering the final concentrate containing the copper metal and noble metals; (k) smelting the final concentrate of copper and noble metals; and (l) recirculating ground smelt slag to a roasting reactor.
    Type: Grant
    Filed: October 21, 2020
    Date of Patent: May 26, 2026
    Assignee: UNIVERSIDAD DE CONCEPCION
    Inventors: Igor Wilkomirsky Fuica, Fernando Antonio Parada Luna, Eduardo Balladares Varela, Roberto Parra Figueroa
  • Patent number: 12637743
    Abstract: A low-alloyed magnesium (Mg) alloy with high ductility and high damping capacities at room temperature and a preparation method thereof are provided. The low-alloyed Mg alloy with high ductility and high damping capacities includes the following elements in percentage by mass: 0.5-1.5% of Gadolinium (Gd), 0.5-0.9% of Zinc (Zn), 0.3-0.6% of Zirconium (Zr), and the balance of Mg (Mg). By adding low-content Gd, Zn and Zr elements to a Mg matrix, the low-alloyed Mg alloy not only has effects of solid solution strengthening, precipitation strengthening and fine-grain strengthening, but also, under the interaction effect of a plurality of elements, promotes the non-basal dislocation slipping of Mg alloy, and stimulates the dislocation damping mechanism, thereby effectively improving the plasticity and damping properties of Mg alloy. The low-alloyed Mg alloy with high ductility and high damping capacities at room temperature has excellent plasticity and damping properties at room temperature.
    Type: Grant
    Filed: June 12, 2024
    Date of Patent: May 26, 2026
    Assignee: Central South University
    Inventors: Chuming Liu, Shunong Jiang, Yajie Ma, Yonghao Gao, Yingchun Wan
  • Patent number: 12637744
    Abstract: Provided is a hot-dip galvanized steel sheet that has a high YR, as well as high ductility, stretch flangeability, and bendability, improved shear workability, and a TS of 1,180 MPa or more. The base steel sheet of the hot-dip galvanized steel sheet has a defined chemical composition and steel microstructure. In particular, a number ratio of retained austenite (?) having an aspect ratio of 2.0 or less is more than 50%, a number of bins of hardness frequency: 0.25 or more is 1, the area ratio of quenched martensite in a surface layer is 80% or less, a surface layer softening thickness is 10 ?m or more and 100 ?m or less, and the amount of low temperature range diffusible hydrogen is 0.015 mass ppm or less.
    Type: Grant
    Filed: March 16, 2022
    Date of Patent: May 26, 2026
    Assignee: JFE STEEL CORPORATION
    Inventors: Hidekazu Minami, Yusuke Wada, Yuki Toji, Yoichi Makimizu
  • Patent number: 12630895
    Abstract: A high-strength steel sheet of the present invention has a specific chemical composition. Furthermore, in the steel sheet, a degree of Mn segregation in a specific region is 1.5 or less; a maximum P concentration in a specific region is 0.08 mass % or less; in a specific region, the number of specific MnS particle groups is 2.0 or fewer per 1 mm2, and the number of specific oxide-based inclusions is 8 or fewer per 1 mm2; of all of the oxide-based inclusions, oxide-based inclusions having a specified composition are present in a number ratio of 80% or greater; the microstructure includes, in terms of a volume fraction, 30 to 95% martensite and bainite in total, 5 to 70% ferrite phase, and less than 3% (and 0% or greater) austenite phase; and a tensile strength is 980 MPa or greater.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: May 19, 2026
    Assignee: JFE Steel Corporation
    Inventors: Yoshihiko Ono, Yuma Honda, Shimpei Yoshioka, Koichi Taniguchi, Nobuyuki Nakamura, Takeshi Murai
  • Patent number: 12630904
    Abstract: A pure copper sheet of the present invention has a composition including 99.96 mass % or more of Cu, 0.01 mass ppm or more and 3.00 mass ppm or less of P, 10.0 mass ppm or less of a total content of Pb, Se, and Te, 3.0 mass ppm or more of a total content of Ag and Fe, and inevitable impurities as a balance, in which an average crystal grain size of crystal grains on a rolled surface is 10 ?m or more, an aspect ratio of the crystal grain on the rolled surface is set to 2.0 or less, and a length percentage of the small tilt grain boundary and the subgrain boundary with respect to all grain boundaries is set to 80% or less in terms of partition fraction.
    Type: Grant
    Filed: March 8, 2021
    Date of Patent: May 19, 2026
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Hirotaka Matsunaga, Yuki Ito, Hiroyuki Mori, Norihisa Iida, Motohiro Hitaka
  • Patent number: 12553115
    Abstract: The stainless steel contains 0.0001 mass % or more and 0.15 mass % or less of C, 0.30 mass % or more and 2.0 mass % or less of Si, 0.1 mass % or more and 15 mass % or less of Mn, 5 mass % or more and 30 mass % or less of Ni, 0.0001 mass % or more and 0.01 mass % or less of S, 16 mass % or more and 25 mass % or less of Cr, 0 mass % or more and 5 mass % or less of Mo, 0 mass % or more and 0.005 mass % or less of Al, 0 mass % or more and 0.0010 mass % or less of Mg, 0.0010 mass % or more and 0.0060 mass % or less of O, and 0.0001 mass % or more and 0.5 mass % or less of N, and at least includes an inclusion with an equivalent circle diameter of 5 ?m or more, having the average composition of 5 mass % or more of MnO, 20 mass % or more of Cr2O3+Al2O3, 1 mass % or more of Al2O3, and 5 mass % or less of CaO. The number density of the inclusion having the composition is 0.5 inclusions/mm2 or less.
    Type: Grant
    Filed: February 24, 2021
    Date of Patent: February 17, 2026
    Assignee: NIPPON STEEL Stainless Steel Corporation
    Inventors: Tooru Shibata, Yuto Sakaizawa, Shigeo Fukumoto, Akira Tanaka, Shin Kikuchi
  • Patent number: 12545983
    Abstract: The disclosure relates to metallurgy and can be used to produce deformed semi-finished products as shapes of various cross-sections. Disclosed methods for producing deformed semi-finished products from aluminum-based alloys comprise preparing a melt containing iron and at least one element selected from the group consisting of zirconium, silicon, magnesium, copper, and scandium; producing a continuous casting bar by crystallisation of the melt; producing a deformed semi-finished product of a final or intermediate cross-section by hot rolling of the casting bar, with an initial casting bar temperature being not higher than 520° C. and a degree of deformation being of up to 60%; and additionally using at least one of the following operations: pressing of the casting bar in the temperature range of 300-500° C. by passing of the casting bar through the die, and water quenching of the resulting deformed semi-finished product at a temperature not lower than 450° C.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: February 10, 2026
    Assignee: OBSHCHESTVO S OGRANICHENNOY OTVETSTVENNOST'YU “OBEDINENNAYA KOMPANIYA RUSAL INZHENERNO-TEKHNOLOGICHESKIY TSENTR”
    Inventors: Viktor Khrist'yanovich Mann, Aleksandr Yur'evich Krokhin, Aleksandr Nikolaevich Alabin, Aleksandr Vladimirovich Sal'nikov
  • Patent number: 12542227
    Abstract: A permanent magnet contains main phase grains. The main phase grains include Nd, Fe, and B. In a cross-section of the permanent magnet, voids are formed. The cross-section is approximately parallel to an easy magnetization axis direction of the permanent magnet. An area ratio of the voids in the cross-section is from 1% to 5%. A direction orthogonal to the easy magnetization axis direction in the cross-section is expressed as AB direction. A direction in which each of the voids extends in the cross-section is expressed as VD. An angle between AB direction and VD is expressed as ?. A horizontal axis of a frequency distribution of the voids in the cross-section represents the ?. A range of the horizontal axis of the frequency distribution is from 0° to 180°. The frequency distribution is maximum in a range of ? of from 60° to 120°.
    Type: Grant
    Filed: November 4, 2022
    Date of Patent: February 3, 2026
    Assignee: TDK Corporation
    Inventor: Kenichi Suzuki
  • Patent number: 12540364
    Abstract: An end-use casting of a high chromium white iron, i.e. a casting that has been heat-treated, includes a ferrous matrix and at least two different chromium carbides dispersed in the matrix, with at least one of the chromium carbides including a transformation product of an as-cast chromium carbide.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: February 3, 2026
    Assignee: Weir Minerals Australia Limited
    Inventor: Xinhu Tang
  • Patent number: 12529128
    Abstract: The invention relates to a method for producing thermomechanically produced hot strip products in which a steel alloy is melted; the steel alloy is adjusted so that a recrystallization during the hot rolling is suppressed; the final rolling temperature is greater than 800° C.; the melted steel alloy is cast into slab ingots and after being heated to a temperature above Ac3, the slab ingots are hot rolled until they reach a desired degree of deformation and a desired strip thickness; after the rolling, the strip is cooled to room temperature and for hardening purposes, is briefly heated to a temperature >Ac3 and cooled again, characterized in that the heating takes place with a temperature increase of more than 5 K/s, more than 10 K/s, more than 50 K/s, or more than 100 K/s, and is kept at a desired target temperature for a period of 0.5 to 60 s before cooling to yield improved mechanical properties.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: January 20, 2026
    Assignee: voestalpine Stahl GmbH
    Inventors: Wolfgang Ernst, Helmut Spindler
  • Patent number: 12509750
    Abstract: Provided is a rare earth magnesium alloy based on high-temperature and high-pressure hydrogenation and a preparation method thereof, which belongs to the technical field of alloy materials. In the present disclosure, a microstructure of a rare earth magnesium alloy is regulated based on high-temperature and high-pressure hydrogenation to significantly improve the plasticity of the rare earth magnesium alloy. A similar microstructure can also be achieved in other high-gadolinium (Gd) and high-yttrium (Y) systems. The present disclosure provides a unique approach to enhance the plasticity of a magnesium alloy, and makes it more likely to regulate the mechanical properties of such a rare earth alloy subsequently through other deformation processes. The rare earth magnesium alloy based on high-temperature and high-pressure hydrogenation can be used for neutron-shielding, and is a material with a structure-function integrated design that can be used in the nuclear energy field and space field.
    Type: Grant
    Filed: June 5, 2025
    Date of Patent: December 30, 2025
    Assignee: SHANGHAI JIAO TONG UNIVERSITY
    Inventors: Yangxin Li, Yang Su, Xiaoqin Zeng, Liping Zhou, Tao Ying, Zhao Shen
  • Patent number: 12503751
    Abstract: A high entropy alloy-based composition is provided that has the formula: (M1aM2bM3cM4dM5eM6f)CrAlY1-x-zZrxMoz where: each of M1, M2, M3, M4, M5, and M6 is a different alloying element selected from the group consisting of Ni, Co, Fe, Si, Mn, and Cu such that none of M1, M2, M3, M4, M5, and M6 are the same alloying element; 0.05?a?0.35; 0.05?b?0.35; 0.05?c?0.35; 0.05?d?0.35; 0.05?e?0.35; 0?f?0.35; a+b+c+d+e+f=1; 0?x?1; 0?z?1; and 0?x+z?1.
    Type: Grant
    Filed: June 14, 2022
    Date of Patent: December 23, 2025
    Assignee: General Electric Company
    Inventors: Srinivasan Swaminathan, Shalini Thimmegowda
  • Patent number: 12505941
    Abstract: A dust core including soft magnetic metal particles and a grain boundary phase, wherein the grain boundary phase includes Si and Ti.
    Type: Grant
    Filed: March 30, 2023
    Date of Patent: December 23, 2025
    Assignee: TDK CORPORATION
    Inventor: Ryoma Nakazawa
  • Patent number: 12497670
    Abstract: Provided herein is a stainless steel seamless pipe having a composition that contains, in mass %, C: 0.06% or less, Si: 1.0% or less, Mn: 0.01% or more and 1.0% or less, P: 0.05% or less, S: 0.005% or less, Cr: 15.2% or more and 18.5% or less, Mo: 1.5% or more and 4.3% or less, Cu: 1.1% or more and 3.5% or less, Ni: 3.0% or more and 6.5% or less, Al: 0.10% or less, N: 0.10% or less, O: 0.010% or less, and Sb: 0.001% or more and 1.000% or less, and in which C, Si, Mn, Cr, Ni, Mo, Cu, and N satisfy the predetermined formula, and the balance is Fe and incidental impurities, the stainless steel seamless pipe having a microstructure containing 30% or more martensitic phase, 65% or less ferrite phase, and 40% or less retained austenite phase by volume.
    Type: Grant
    Filed: March 11, 2021
    Date of Patent: December 16, 2025
    Assignee: JFE Steel Corporation
    Inventors: Yuichi Kamo, Masao Yuga
  • Patent number: 12492452
    Abstract: A nickel-base alloy comprises, in weight percentages based on the total weight of the nickel-base alloy: 1.6% to 3.0% aluminum; 0.3% to 1.5% titanium; 1.5% to 4% tantalum; and nickel.
    Type: Grant
    Filed: May 24, 2022
    Date of Patent: December 9, 2025
    Assignee: ATI PROPERTIES LLC
    Inventor: Joseph A. Jankowski