Patents Examined by Brian Walck
  • Patent number: 9382606
    Abstract: A method and a product made through it by utilizing Zirconium alloys containing Titanium in the manufacture of metal articles of sports, night stealth compatible articles for law enforcement and military equipment, night-stealth personal and body adornments for members of such forces, garden and household implements, fashion accessories, body art articles, and medical and dental implants, and other articles. The articles benefit from any combination of properties from being hypo-allergenic, possessing high tensile strength, abrasion resistance, and hardness, having low ductility and elasticity and of having the outer appearance within the scale of dark grey to blackness. In this method an alloy of components in their respective ratios from within the method's stipulated preferred range is shaped into a work piece by conventional metal forming devices and methods, and then subjected to an oxidation process and optional quenching steps.
    Type: Grant
    Filed: April 9, 2012
    Date of Patent: July 5, 2016
    Assignee: MARIA DA COSTA DESIGN INC
    Inventor: Gad Zak
  • Patent number: 9382607
    Abstract: A method and a product made through it by utilizing Zirconium alloys containing Titanium in the manufacture of metal articles of sports, night stealth compatible articles for law enforcement and military equipment, night-stealth personal and body adornments for members of such forces, garden and household implements, fashion accessories, body art articles, and medical and dental implants, and other articles. The articles benefit from any combination of properties from being hypo-allergenic, possessing high tensile strength, abrasion resistance, and hardness, having low ductility and elasticity and of having the outer appearance within the scale of dark grey to blackness. In this method an alloy of components in their respective ratios from within the method's stipulated preferred range is shaped into a workpiece by conventional metal forming devices and methods, and then subjected to an oxidation process and optional quenching steps.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: July 5, 2016
    Assignee: MARIA DA COSTA DEsign Inc
    Inventor: Gad Zak
  • Patent number: 9364886
    Abstract: The invention relates to a method for manufacturing a dog ring gear, each dog being made up of a front portion and a rear portion, the method including the following steps: forming, by means of compression and sintering, a ring gear with dog preforms extending on all or part of the periphery thereof; and calibrating the sintered ring gear in a die including a front die half and a rear die half intended for engaging at the junction between the front and rear portions of the dogs, the thickness (A) of a rear portion (BP) of each preform, in the original plane of the dogs, being greater than the narrowest section (S1) of a groove formed in the rear die half and smaller than the thickest section (S2) of the groove, in the plane.
    Type: Grant
    Filed: November 16, 2010
    Date of Patent: June 14, 2016
    Assignee: FEDERAL MOGUL SINTERTECH
    Inventors: Vincent Bonnefoy, Jean-Luc Ebroussard
  • Patent number: 9359653
    Abstract: A secondary hardening steel alloy substantially lacking Cobalt is disclosed. In spite of the substantial lack of Cobalt, a steel alloy of the present disclosure has a low Stage II crack growth, and a high fracture toughness. Applications of a steel alloy of the present disclosure include structural applications, including aircraft landing gear.
    Type: Grant
    Filed: October 27, 2011
    Date of Patent: June 7, 2016
    Assignee: Carnegie Mellon University
    Inventor: Warren M. Garrison, Jr.
  • Patent number: 9353431
    Abstract: A high-strength aluminum material having a chemical composition which includes Zn: more than 7.2% (mass %, the same applies hereafter) and 8.7% or less, Mg: 1.3% or more and 2.1% or less, Cu: less than 0.50%, Fe: 0.30% or less, Si: 0.30% or less, Mn: less than 0.05%, Cr: 0.20% or less; Zr: less than 0.05%, Ti: 0.001% or more and 0.05% or less, the balance being Al and unavoidable impurities, is provided. It has a proof stress of 350 MPa or more, and a metallographic structure formed of a recrystallized structure. The recrystallized structure is comprised of crystal grains having an average particle diameter of 500 ?m or less, and a crystal grain length in a direction parallel to a hot working direction is 0.5 to 4 times as long as a crystal grain length in a direction perpendicular to the hot working direction.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: May 31, 2016
    Assignee: UACJ CORPORATION
    Inventor: Hidenori Hatta
  • Patent number: 9340844
    Abstract: An induction hardening apparatus and methods are provided. The induction hardening apparatus includes a feed line having first and second ends. A coil assembly is positioned between the first and second ends. The feed line includes a support arrangement for supporting two workpieces against one another and transferring the workpieces simultaneously through the coil assembly along a feed axis defined by the feed line.
    Type: Grant
    Filed: September 26, 2012
    Date of Patent: May 17, 2016
    Assignee: Golfers Family Corporation
    Inventor: Richard G. Francis, Jr.
  • Patent number: 9340847
    Abstract: Embodiments of the present disclosure are directed to methods of manufacturing steel tubes that can be used for mining exploration, and rods made by the same. Embodiments of the methods include a quenching of steel tubes from an austenitic temperature prior to a cold drawing, thereby increasing mechanical properties within the steel tube, such as yield strength, impact toughness, hardness, and abrasion resistance. Embodiments of the methods reduce the manufacturing step of quenching and tempering ends of a steel tube to compensate for wall thinning during threading operations. Embodiments of the methods also tighten dimensional tolerances and reduce residual stresses within steel tubes.
    Type: Grant
    Filed: April 10, 2012
    Date of Patent: May 17, 2016
    Assignee: Tenaris Connections Limited
    Inventors: Eduardo Altschuler, Pablo Egger
  • Patent number: 9340423
    Abstract: A catalyst effective for the direct reaction of hydrogen and oxygen to form hydrogen peroxide includes particles of gold, palladium or, preferably, gold and palladium deposited upon an acid-washed support. High selectivity to and production of hydrogen peroxide is observed, with low hydrogen peroxide decomposition. The catalysts have extended lifespan.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: May 17, 2016
    Assignee: University College Cardiff Consultants Limited
    Inventors: Albert Frederick Carley, Jennifer Kelly Edwards, Graham John Hutchings, Benjamin Eduardo Solsona Espriu
  • Patent number: 9321108
    Abstract: Preparation methods, compositions, and articles are disclosed and claimed. Methods for reducing metal ions to metals, the metal products, and articles comprising the metal products are claimed. Such methods show improved reproducibility upon scale-up than previous methods, resulting in products that exhibit reduced variability. The claimed inventions are useful for electronic and optical applications.
    Type: Grant
    Filed: August 8, 2011
    Date of Patent: April 26, 2016
    Assignee: Carestream Health, Inc.
    Inventors: William D. Ramsden, Doreen C. Lynch, Junping Zhang
  • Patent number: 9322087
    Abstract: The chemical composition of a stainless steel in accordance with the present invention consists of C: not more than 0.05%, Si: not more than 0.5%, Mn: 0.01 to 0.5%, P: not more than 0.04%, S: not more than 0.01%, Cr: more than 16.0 and not more than 18.0%, Ni: more than 4.0 and not more than 5.6%, Mo: 1.6 to 4.0%, Cu: 1.5 to 3.0%, Al: 0.001 to 0.10%, and N: not more than 0.050%, the balance being Fe and impurities, and satisfies Formulas (1) and (2). Also, the micro-structure thereof contains a martensitic phase and a ferritic phase having a volume ratio of 10 to 40%, and the ferritic phase distribution ratio is higher than 85%. Cr+Cu+Ni+Mo ?25.5??(1) ?8 ?30(C+N)+0.5Mn+Ni+Cu/2+8.2?1.
    Type: Grant
    Filed: July 8, 2015
    Date of Patent: April 26, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki Takabe, Kunio Kondo, Hisashi Amaya, Taro Ohe, Yohei Otome
  • Patent number: 9315426
    Abstract: A temperature-specific compound applied to refractory substrates having molten metal-contacting surfaces creates a chemically active and viscous surface that dramatically increases the ability of the treated substrate to remove slag, dross and other inclusions from a base metal alloy as it passes through or contacts the substrate. The refractory substrates include molten metal filters used by foundries and metal casters such as reticulated ceramic foam, cellular/honeycomb, silica mesh, and others that rely on their physical or sieving ability to remove particulate impurities from the base alloy being cast. The chemically active surfaces significantly increase filtration efficiency through a treatment process tailored to the specific chemistry of the alloy being filtered, such as ferrous metals that include iron, steel and more.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: April 19, 2016
    Assignee: Comanche Tecnologies, LLC
    Inventors: Jay R. Hitchings, Jason Hitchings
  • Patent number: 9309586
    Abstract: Provided is a method for manufacturing a high-strength galvanized steel sheet, made from a steel sheet containing Si and/or Mn, having excellent exfoliation resistance during heavy machining. When a steel sheet containing 0.01% to 0.18% C, 0.02% to 2.0% Si, 1.0% to 3.0% Mn, 0.001% to 1.0% Al, 0.005% to 0.060% P, and 0.01% or less S on a mass basis, the remainder being Fe and unavoidable impurities, is annealed and galvanized in a continuous galvanizing line, a temperature region with a furnace temperature of A° C. to B° C. (600?A?780 and 800?B?900) is performed at an atmosphere dew-point temperature of ?5° C. or higher in a heating process.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: April 12, 2016
    Assignee: JFE Steel Corporation
    Inventors: Yusuke Fushiwaki, Yoshiharu Sugimoto, Masahiro Yoshida, Yoshitsugu Suzuki
  • Patent number: 9303306
    Abstract: Method, and articles therefrom, for providing a hard, abrasion-resistant, attractive, oxide surface layer of selectable thickness and having an outer appearance within the scale from gray to black, to a zirconium titanium alloy article by heating the article in an oxygen containing atmosphere.
    Type: Grant
    Filed: April 5, 2012
    Date of Patent: April 5, 2016
    Assignee: MARIA DA COSTA DESIGN INC.
    Inventor: Gad Zak
  • Patent number: 9297060
    Abstract: The high strength galvanized steel sheet contains C: more than 0.015% and lower than 0.100%, Si: 0.3% or lower, Mn: lower than 1.90%, P: 0.015% or more and 0.05% or lower, S: 0.03% or lower, sol.Al: 0.01% or more and 0.5% or lower, N: 0.005% or lower, Cr: lower than 0.30%, B: 0.0003% or more and 0.005% or lower, and Ti: lower than 0.014% in terms of mass %, and satisfies 2.2?[Mneq]?3.1 and 0.42?8[% P]+150B*?0.73. The steel microstructure contains ferrite and a second phase, in which the second phase area ratio is 3 to 15%, the ratio of the area ratio of martensite and retained ? to the second phase area ratio is more than 70%, and 50% or more of the area ratio of the second phase exists in the grain boundary triple point.
    Type: Grant
    Filed: December 12, 2013
    Date of Patent: March 29, 2016
    Assignee: JFE Steel Corporation
    Inventors: Yoshihiko Ono, Kenji Takahashi, Kaneharu Okuda, Shoichiro Taira
  • Patent number: 9290833
    Abstract: A method of controlling the location at which yielding initiates a load bearing component and the collapse mode that is activated at the site of yielding for a designated type of loading is claimed. The steps include selecting a desired area of deformation and a kinematic mode of collapse; selecting a strength-altering pattern including at least a strengthening or weakening zone to control the location in a component where plastic deformation occurs, such that the pattern causes deformation to proceed into a desired collapse mode or shape with the component is subjected to design loading; and applying the strength-altering pattern to the component by friction stir processing, forming at least a strengthened or weakened zone relative to the base material of the component.
    Type: Grant
    Filed: April 29, 2011
    Date of Patent: March 22, 2016
    Assignee: Cornell University
    Inventor: Paul R. Dawson
  • Patent number: 9284192
    Abstract: A method for producing a graphie material for an electrode material for lithium ion batteries, including a step for exothermically graphitizing a carbon material by directly passing an electric current therethrough. The carbon material has an compact powder resistivity of 0.4 ?·cm or less when compressed to a density of 1.4 g/cm3, has an angle of repose in the range of 20° to 50° inclusive, and has a particle size (D90) in the volume-based particle size distribution measured using laser diffraction of 120 ?m or less. The average surface interval (d002) of a surface (002) of the carbon material after graphitization, measured using x-ray diffraction, is in the range of 0.3354 nm-0.3450 nm inclusive.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: March 15, 2016
    Assignee: SHOWA DENKO K.K.
    Inventors: Masataka Takeuchi, Yuuichi Kamijou, Yoshiyuki Nishimura, Ryusuke Miura, Takayuki Fukai, Chiaki Sotowa
  • Patent number: 9279167
    Abstract: A method of forming an article from a metal alloy sheet material includes selectively hardening only a first localized area of the metal alloy sheet material without hardening a second localized area of the metal alloy sheet material, wherein the second area adjoins the first area to thereby form a blank. The blank has a hardened region formed from the first area and having a first hardness, and a non-hardened region adjoining the hardened region and formed from the second area, and having a second hardness that is less than the first hardness. The method includes stamping the blank to thereby form a preform having a pre-protrusion at least partially formed from the hardened region, wherein the pre-protrusion has a first height, annealing the preform to thereby form a workpiece, and stamping the workpiece to increase the first height and thereby form the article.
    Type: Grant
    Filed: July 20, 2011
    Date of Patent: March 8, 2016
    Assignee: GM Global Technology Operations LLC
    Inventor: Jon T. Carter
  • Patent number: 9273379
    Abstract: A titanium alloy product according to the present invention: has a strength level higher than that of an existing titanium alloy product; can be successfully cold rolled (coil rolled); and is also provided with workability. In the titanium alloy product according to the invention, expensive alloy elements are not essentially required, and hence cost can be suppressed. The titanium alloy product according to the invention includes Al equivalent represented by (Al+10O (oxygen)): 3.5 to 7.2% (% by mass, the same hereinafter), Al: more than 1.0% and 4.5% or less, O: 0.60% or less, Fe equivalent represented by (Fe+0.5Cr+0.5Ni+0.67Co+0.67Mn): 0.8% or more and less than 2.0%, and one or more elements selected from the group consisting of Cu: 0.4 to 3.0% and Sn: 0.4 to 10%, in which the balance is Ti and unavoidable impurities.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: March 1, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Takashi Konno, Keita Sasaki, Yoshio Itsumi, Hideto Oyama
  • Patent number: 9254879
    Abstract: An aluminum alloy rolled sheet product for forming into automotive body panels, and having a yield strength of more than 160 MPa after being subjected to a paint-bake cycle, and having a gauge in a range of 0.5 to 4 mm, and preferably 0.7 to 3.5 mm, and having a composition of, in wt. %: Zn 1.5 to 4.0, Mg 0.3 to 1.5, Cu 0 to 1.0, Ti 0 to 0.15, Fe 0 to 0.35, Si 0 to 0.5, other elements and unavoidable impurities, and balance aluminum. An automotive body part formed from such an aluminum sheet. A method of manufacturing an automotive body part. Also, the use of the aluminum alloy sheet product in such a method of manufacturing.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: February 9, 2016
    Assignee: ALERIS ALUMINUM DUFFEL BVBA
    Inventors: Axel Alexander Maria Smeyers, Sunil Khosla, Bruno Schepers, Alastair Wise
  • Patent number: 9255318
    Abstract: A high-strength galvanized steel sheet has a low YP, good stretch flangeability, and excellent corrosion resistance and contains, on a percent by mass basis, more than 0.015% to less than 0.10% of C, 0.5% or less of Si, 1.0% to 1.9% of Mn, 0.015% to 0.050% of P, 0.03% or less of S, 0.01% to 0.5% of sol. Al, 0.005% or less of N, less than 0.40% of Cr, 0.005% or less of B, less than 0.15% of Mo, 0.4% or less of V, and less than 0.020% of Ti, in which 2.2?[Mneq]?3.1 and [% Mn]+3.3[% Mo]?1.9, and [% Mn]+3.3[% Mo])/(1.3[% Cr]+8[% P]+150B*)<3.5 are satisfied.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: February 9, 2016
    Assignee: JFE Steel Corporation
    Inventors: Yoshihiko Ono, Kenji Takahashi, Kaneharu Okuda, Shoichiro Taira, Michitaka Sakurai, Yusuke Fushiwaki