Abstract: A method for assembling narrow gap members by welding is described. In the method, separate narrow gap members having spaces therein when assembled are provided and a deformation-preventive material consisting of a water-soluble material or a material capable of being disintegrated with water is filled in each space and is formed with a through groove or hole in the filled preventive material. In this state, the separate narrow gap members are subjected to welding, and immersed in water to remove the deformation-preventive material from each space. The through grooves may have a width larger than a leg length of each penetration bead, in which a heat-resistant flux is filled in each groove. The deformation-preventive material may be covered with a heat-resistant ceramic backing member shaped in a specific form or with a heat-resistant particle layer and a copper member shaped in conformity with an intended size and shape of a penetration bead.

Abstract: Process for arc fusion welding under atmospheric conditions of a base material which is a nitrogen alloyed steel, in which the bulk share of nitrogen in the steel is above its solubility limit under atmospheric conditions. The nitrogen released during the melting of the base material is confined to the melting bath formed during the welding.

Abstract: A gas cup extension assembly (10) is mounted on a standard electric welding torch gas cup (11) to enable welding in areas with limited access. The gas cup assembly (10) has a tubular insert (14) that fits within the gas cup (11) but extends a lower externally threaded portion (17) downward through the gas cup exit opening. A tubular extension (18) is screwed onto the threaded portion (17) so as to be placed tight against the lower edge of the gas cup (11). The upper portion (20) of the extension has a rim (21) to define the outer perimeter of the seat edge about the entrance opening so a gasket (24) may be placed to effect an air tight seal between the tubular insert (14) and tubular extension (18). The tubular extension (18) will have its lower portion (19) shaped as desired for the particular welding activity and may easily be replaced with another extension having a different shaped lower portion.

Abstract: Flashing for a pipe is produced by joining a lead sheet having a hole in it for passing over the pipe, and a lead cylinder which is to surround the pipe and be bent into the top thereof. The joint is formed by producing mating flares on the lead sheet and cylinder and welding the two together. The weld is performed in the presence of an inert gas by drawing an arc between an electrode and the joint. The portion of the joint being welded is brought to a horizontal orientation by having the flares at a 45 degree angle and supporting the two parts on a rotating table inclined at 45 degrees.

Abstract: An electric resistance element (1) in a device for deicing a wing structure such as the wing of an aircraft or the blades of a helicopter, which includes conducting fibers embedded in a composite fiber structure and power supply wires connected electrically to said conducting fibers. In this element, the conducting fibers are carbon fibers in the form of at least one ribbon (2) in which the fibers are oriented longitudinally, preimpregnated with resin and at least one end of which is fixed in a deformable tubular metal mesh element (3) providing the electric connection by contact with the ribbon and which in turn is soldered to the corresponding power supply wire (4).

Abstract: A therapeutic heating pad having a laminate structure which concentrates the flow of heat in one direction through the laminate including a flannel lamina in contact with a body member being treated to produce a moist hot heat to foment the body member. The laminate structure is adaptable to be held in a tubular configuration to form a muff for fomentation of a body member inserted therein.

Abstract: A contact tip for supporting a consumable welding electrode and for supplying welding current thereto. The contact tip is generally rod-shaped and has a passage with a helical contact surface. The welding electrode is fed through the passage and makes electrical contact with the contact tip. Because of the helical contact surface, the passage never becomes constricted by cumulative deposits of dirt and extraneous matter from the welding electrode surface. Also, the helical contact surface, which axially extends at least one complete turn, has an unbending effect on the welding electrode, thus straightening the electrode. A distance "A" of the electrode axis from the contact tip axis may be chosen, as desired, considering the diameter of the welding electrode. Optionally, the contact tip may include a sleeve-like nozzle, to shield the contact tip from deposits of welding splatter.

Abstract: A welding gun apparatus for resistance welding including a longitudinal guide track provided on a pair of fixed plates. The longitudinal guide track extends in a substantially vertical direction and is engaged with both the lower end portion of a carriage for holding a movable electrode arm having a movable electrode and the upper end portion of a piston rod by pins. An arciform guide track formed in the carriage is engaged with pins secured to the respective fixed plates. The longitudinal guide track and the arciform guide track forces the movable electrode arm to move upwardly in a substantially vertical direction at a first stage and then upwardly and obliquely when a workpiece is fed from, and a new workpiece is fed into, a welding station. The carriage is moved smoothly between the welding station and a retracted station, and a sliding portion is prevented from being worn.

Abstract: For welding tongues (12) onto sheet-metal parts (10), particularly tear-open can parts, a welding machine having at least one pair of welding electrodes (62, 63) is provided. The sheet-metal parts (10) can be moved through the machine steps between the welding electrodes (62, 63), one behind the other, by a sheet-metal conveyor (15) and be located in a defined position by a positioning device (17). The tongues (12) can each be placed against a sheet-metal part (10) between the welding electrodes (62, 63) in synchronism with the working cycle of the sheet-metal conveyor (15) by a tongue conveyor (18).

Abstract: A spot welding electrode and method of assembling the same. The electrode includes a cap having a hollow cavity with an open bottom end and a closed tip. A plurality of circumferentially spaced fins are formed interiorally in the cap and extend inward from the side wall of the cap. The upper ends of the fin meet and have a spherical domed shape. The bottom ends of the fins are spaced from the bottom end of the cap to form a coolant flow path within the electrode. A shoulder is formed on the bottom wall of the electrode and mates with and is joined to a complimentary formed shoulder on the upper end of a shank to mount the cap to the shank.

Abstract: A resistance welding electrode includes a barrel-shaped portion having a cooling water passage defined therein and extending closely to an end surface thereof, and a cylindrical projection integrally formed on the end surface of the barrel-shaped portion. The cylindrical projection has a helical groove defined therearound, and may additionally have another helical groove defined therearound parallel to the first-mentioned helical groove in 180.degree.-out-of-phase relation thereto. The cylindrical projection may have an axial slot defined in its circumferential surface across the helical groove.

Abstract: End portions of first and second metal plates are overlapped with non-cured sealant interposed therebetween. Spot-welding is applied to the overlapped end portions to assure tight joining between the first and second metal plates. The joined metal plates are then coated with paint and put in an oven for not only drying the paint but also melting the sealant. During this drying process, the melted sealant flows into an entire clearance defined between the overlapped end portions of the first and second metal plates. The joined first and second metal plates are then cooled to solidify the sealant.

Abstract: A fume-extracting welding gun has an internal fume-extracting passage and comprises a handle member and a head member which have a normally-fixed angular position but which can be adjusted to another selected angular position. The head member has variable dimension passageways therethrough to the fume-extracting passageway to enable the vacuum applied at the welding site by the fume-extracting passageway to be varied by varying the flow of air through the passageways. The passageways are provided by openings in overlapping portions of a sleeve member and the head member and rotation of the sleeve member varies the passageway dimension.

Abstract: A method for the local joining of stacked metal foils by electric pressure welding provides for receiving the foil stack between holding jaws which are arranged movably and tiltably. Thereby, pressure welds can be carried out successively at both ends of the foil stack without manual intervention. In an apparatus suitable for carrying out the method, the holding jaws consist of a highly heat-conducting material and contain a coolant canal. The clamping surfaces of the holding jaws are curved in the same direction and are interleaved. The curvature represents a substitute shape for a curvature given if the finished welded foil stack is in use.

Abstract: In making a pressure vessel, spaced electrically conducting plates are separated by a pattern of electrically conducting tensile members which are held in that pattern by separable electrically conducting casing halves made of material which will not spot weld to the plates, the plates are forcibly engaged against the opposite ends of the tensile members and opposite ends of the casing halves while welding current is passed through and between the plates, and then the casing halves are removed whereafter marginal edges of the plates are joined by welding.

Abstract: An apparatus for the continuous processing of a work piece, such as an IC-chip or an LSI-chip, in the directions of the x- and y-coordinates, which comprises a pair of heat ray sources arranged on a heat ray source assembly for irradiating a corresponding pair of parallel processing lines extending in the direction of the x-coordinate, by focussing heat rays onto each of the processing lines in the shape of a straight line. A cylinder/piston arrangement effects vertical positioning of the pair of heat ray sources for adjusting the focussing of heat rays onto the processing line. A turning mechanism turns the heat ray source assembly through 90.degree. so as to align the pair of line foci with a pair of parallel processing lines extending in the direction of the y-coordinate. There is a distance adjustment for adjusting the distance between the pair of parallel line foci by effecting a parallel relative shifting of the pair of heat ray sources.

Abstract: A touch-up welding apparatus for welding such portions of a motorcar body which remain unwelded after the body has passed along a main welding portion of an assembly line. Plural welding gun magazines holding differing welding guns are disposed along side of a welding station into which the motorcar body is positioned. A framework surrounds the welding station and supports the main body of a welding robot which is movable laterally and longitudinally of the station. A turnable, swingable wrist portion is provided on a lower end of an upwardly and downwardly movable robot arm attached to the robot main body. The differing welding guns may be selectively attached to the wrist portion and moved about the motorcar body as desired to weld the remaining unwelded portions thereof.

Abstract: A method of attaching a connection piece of metal to a metal surface by brazing wherein the required heat is generated by an electric arc. The heat generated by the electric arc is conducted through at least a portion of the connection piece and melts a brazing metal provided between the connection piece and the metal surface. The heat conducting portion of the connection piece prevents direct contact between the electric arc, the metal surface and the brazing metal during melting which prevents disadvantageous thermal actuation of the metal surface. When the current to the electric arc has been disconnected, a mechanical force is applied to the heat conducting portion of the connection piece pressing the latter against the metal surface and pressing out a portion of the brazing metal from underneath the remaining joint-forming surfaces of the connection piece.

Abstract: Sheet-metal members (10), particularly tear-open can members, can be moved rhythmically, one behind the other, through a welding station (19) by a sheet-metal conveyor (15) and located in a defined position (17) in the welding station (19) by a positioning device (17). A prestamped tongue (12) can be punched-off from a sheet-metal strip (58) each time by a punch (60) over one of a plurality of receivers (52) on a tongue conveyor (18). The receivers (52) can be moved in succession out of the range of action of the punch (60) into the welding station (19) as a result of which the tongues (12) can each be laid against a sheet-metal member (10) in the welding station (19) in time with the sheet-metal conveyor (15). The punch (60) for punching off the tongues (12) is preceded by a prestamping device (82) which impresses markings (84) in the sheet-metal strip (58) at fixed distances from the tongues (12).

Abstract: An arc welder designed to receive its principal source of power from a vehicle's alternator which is controlled by a special controlled battery charger. This welder has a 36 volt battery system that is used as a supplement power supply. The principal power source only can be used in welding or the supplement power supply can be used in welding or both principal power source and the supplement power supply can be combined at the work load in welding, and during the time when the arc is not generated the battery system is being re-charged. Inductors and a switching system are used to control the current flow from the battery system to the work load in welding. Also, the battery system can be used direct for heavy duty cutting and/or for extra-heavy duty welding thus giving the operator an extremely wide range of current to fit his needs.