Abstract: Apparatus and method for depositing a corrosion resistant weld clad material upon a cylindrical surface of a workpiece such as the internal cylindrical conduit of a valve body (10). The apparatus includes a turntable (12) having a rotating platform (24) which is adapted for supporting the valve body for rotation about the cylindrical axis of its internal conduit (14). The platform (24) can be tilted from a horizontal position through to a vertical position such that the central axis of the valve body conduit connected thereto can be angled between 30 and 60 degrees. A wire-fed, gas-shielded welding torch (16) is supported adjacent to the cylindrical surface of the conduit (14) to be coated such that as the valve body (10) is rotated by the turntable (12), weld material (82) is deposited circumferentially about the surface of the conduit.

Abstract: In the manufacture of spiral-welded steel pipe, material strip or plate is fed in its longitudinal direction and continuously formed into spiral pipe form. One side-edge of the strip and the other side-edge of the strip that has already been spirally formed are welded together by the electric-resistance method where they meet. The edges of the strip and formed pipe are held together simultaneously with or immediately after the electric-resistance welding from both inside and outside the pipe using a pair of pressure rolls. The bead formed as a result of the electric-resistance welding is reformed simultaneously with or immediately after the holding by the pressure rolls is accomplished. Then, the electric-resistance welded side-ends are welded again by the arc method.

Abstract: A rail alignment device and a shear head are suspended from a trolley running over a rail welding machine. The alignment device comprises structure forming a downwardly-opening bight and carrying locating stops, clamping cylinders and transducers with sensing plungers all of which project into the bight. The rail ends to be butt-welded are received within the bight for alignment. One of the rails is clamped against the stops by the cylinders. The location of the other rail relative to the structure is sensed by the transducers and the machine clamps are adjusted until those transducers indicate alignment of the rails. The device is then removed and stored remote from the gap, with the shear head, during welding. The shear head comprises a horseshoe-shaped back plate which carries three cutting tools. An arm, which is pivotally mounted on one of the ends of the back plate and adapted to be latched to the other end to close the bight of the back plate, carries a fourth cutting tool.

Abstract: A method and apparatus for flash welding are disclosed wherein a first predetermined voltage is applied between a pair of workpieces to be welded to generate flashes therebetween, and a second predetermined voltage lower than the first predetermined voltage is then applied between the workpieces to maintain fine flashes when the temperature of weld surfaces of the workpieces has reached a predetermined temperature. The workpieces are upset when the total number of flashes has reached a predetermined value. The pressure welding is maintained with an upsetting pressure sufficient to upset the workpieces and slightly higher than a pressure at which the workpieces are deformed near their recrystallization temperature until the temperature of weld surfaces has decreased to lower than the recrystallization temperature. The applied voltage and the upsetting pressure are controlled in accordance with the weld progress.

Abstract: The gas metal arc welding process of the present invention extends the axial spray metal transfer range with a non rotating arc from 10 to 25 lbs/hr using an electrode wire diameter between 0.035 to 0.052 inches. The process is carried out by maintaining an electrode extension of between 3/4 to 11/4 inches with a three component shielding gas mixture consisting essentially of argon and oxygen in combination with carbon dioxide or carbon monoxide in a volume proportion of oxygen 1-2% carbon dioxide 8-15%, balance argon. The arc voltage is maintained in a range of between 29 and 40 volts.

Abstract: Method and apparatus for joining two elongated members, such as rails, together by holding the rail ends in fixed relationship respective to one another while ramming powder metal between the confronting ends of the rails. Current flow occurs across the confronting faces of the rail and across the compacted powder, thereby elevating the temperature of the marginal rail ends and the compacted metal powder. The rams forge the hot metal powder and hot rail ends into a continuous mass. The method and apparatus can be used for building railroads, repairing defective rail lengths, and welding other elongated members together.

Abstract: An electrode roll for electric resistance welding which contains a stator member at least partly made of Cu or Cu alloy, a rotor member at least partly made of Cu or Cu alloy and rotatably mounted on the stator member, and a fusible alloy mainly composed of gallium and filling as a conductive medium an annular gap between the stator and rotor members, and portions of those two members facing the gap and being made of Cu or Cu alloy are covered by an alloy layer containing Co and W in weight proportions of 90:10 to 30:70.

Abstract: A welding gun of an arc welding machine is mounted for vertical reciprocal movement on a movable frame portion. The movable frame portion is connected to a stationary frame portion by piston cylinder assemblies which upon actuation raise and lower the movable frame portion into an out of position for locating the welding gun in position for welding together a pair of longitudinal sheet metal member edges positioned in a preselected relationship on the stationary frame portion. A pair of clamp plates are carried by the movable frame portion. When the movable frame portion is lowered the clamp plates are positioned oppositely of the pair of sheet member edges respectively to move into and out of clamping engagement with the sheet member edges. Once the sheet member edges are clamped in abutting relationship, the welding gun is advanced downwardly on the frame movable portion in a vertical linear path.

Abstract: A three o'clock welding apparatus, wherein a lateral butt welded joint is formed by carrying out welding in a narrow groove. The narrow groove is inclined with respect to the horizontal in such a manner that the center face of substantially parallel upper and lower groove faces is lowered on the initial layer side, when the welding is performed.

Abstract: A resistance welding method, including the steps of contacting electrodes to two parts to be welded together, faying the two parts at a location to be welded, and passing electrical current between the electrodes and through said location, wherein the improvement comprises, on the parts, a roughened surface means for decreasing heat generation where an electrode makes contact and a uniform coating means at the faying location, the coating means performing the function of generating heat to form a nugget without expulsion.

Abstract: Welding head apparatus, wherein a welding head assembly is mounted on a support plate which can be adjustably moved both vertically and horizontally, and of which the welding tip may be angularly adjusted and may be oscillated transversely of the weld joint. The apparatus is compact and light in weight so that it may be mounted on a welding carriage, either singly or in plural units for forming multiple weld beads in a single pass. The apparatus is self contained, including a wire feeder, so that separate assemblies for supporting the welding apparatus are not needed.

Abstract: TIG welding with an electronic operating scrape ignition circuit, which by lifting the welding electrode (6) is activated by an idle voltage control (7) in such a way that the welding current quickly is raised above the basic current, thereby an electric welding arc is established without using high voltage. Because of the low welding current initially, under 10 amp, the system is very suited for welding thin plates.

Abstract: A flash welding machine for butt welding the trailing edge of a preceding metal strip to the leading edge of a following metal strip in a rolling mill or the like. A preceding carriage and a following carriage are provided, movably mounted on a common set of rails. Each carriage is provided with electrodes capable of clamping respective ones of the preceding strip and the following strip when the two strips are in abutment with on another. Welding cylinders are provided for selectively joining the two carriers when the two strips are in abutment and the welding operation is to be performed, and then releasing the carriers from one another.

Abstract: A method for restarting the longitudinal welding seam when producing thin-walled tubes from a metal tape comprises the steps of starting welding with the tape in motion and the welding current amperage being gradually raised from zero to the steady state values, a steady state step in which the longitudinal welding seam is continuously produced and the welding current amperage is at its steady state value, a third step in which the welding is stopped and the welding current amperage is gradually decreased from its steady state value to nearly zero, and a restarting stage in which the welding seam is overcast partially behind the point at which it had been stopped and the welding current amperage is gradually raised from nearly zero to the steady state value once again. An apparatus for performing the method is also disclosed.

Abstract: The cover and case of fusible material forming the enclosure for a semiconductor chip are provided with a hermetically sealed joint in the form of a "stitch" weld along the marginal edge of the cover by multiple impulse, overlapped spot welding, with the heat of the welding current confined to a zone spanning the distance between a pair of pressure-imparting electrodes and transmitted transversely of the side wall of the case, thereby avoiding heat transfer across the case with consequent damage to the circuitry, electrical devices, semiconductor material and other contents of the case. A special carrier provides a mount for the case and, through use of a template on the carrier and a drive associated with the template, the case and cover are advanced or indexed in small increments after each resistance weld cycle, relocating the package in readiness for the next succeeding welding step.

Abstract: A welding method forms a fiber reinforced weld in a fiber metal matrix composite. Novel weld rods or consumable electrodes for introducing the fibers to the molten weld pool are disclosed. Reinforcing fibers are added to a molten weld pool that is initially substantially free of fibers. The fibers strengthen the weld. The concentration of the fiber should be controlled so that the viscosity of the pool remains suitable for welding.

Abstract: An automatic welding and annealing machine and specifically a machine for producing unique piston connecting rod assemblies utilized in compressors used in automotive air conditioning systems. The parts produced by this machine are comprised of a rod approximately one-quarter of one inch in diameter and one and three-quarters inch long to which steel balls of approximately one-half inch diameter are welded at each end. These parts are to be used as connecting rods for variable displacement piston pumps. The machine incorporates feeding mechanisms for feeding the separate parts to the welding station and then to the annealing station and also includes a laser inspection apparatus for checking the dimensions of the rods and of the welded and annealed parts, to see that they are within set tolerances. Measuring devices are also provided for monitoring and controlling the electric currents and forces used during welding and annealing of the parts.

Abstract: An improved apparatus for rebuilding worn shoe grouser for track chain by welding operation is disclosed. The worn part of shoe is cut off and replacement lug is placed on grouser so that the welding end face of the former comes in tight contact with the welding end face of the latter while they are held between the lug holding member and the shoe holding member. The shoe holding member is adapted to move forward and backward via a shoe supporting member by means of a hydraulic cylinder and the whole assembly of hydraulic cylinder, shoe supporting member, shoe holding member and lug holding member is turnable about the axis of rotary shafts by actuating the turning mechanism. While replacement lug and grouser are brought in firm contact with one another, welding operation is carried out over the one welding area on shoe to be rebuilt.

Abstract: Small portable electrical resistance heated radiant heating unit useful for insertion in tube bores to effect localized high temperature heating. Useful for the internal heating of tubes and tube/sleeve assemblies in steam generators, having bores as small as 0.75 cm. or less, for brazing, stress relieving, and other applications.

Abstract: An improved method of manufacturing multilayer helical seam pipes from strips or bands lying loosely over each other to prevent porous welding seams due to heated air escaping from resultant gaps between the layers of strips, comprising feeding the strips to a deformation station at an angle of entry corresponding to the pipe diameter, arc welding seams of the band edges with several arc welding heads, and arc welding a seam to the inside contact points of the area containing the band seams with another welding head to connect the adjacent bands.