Patents Examined by Carlos Lopez
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Patent number: 7335330Abstract: A method of producing a sintered silicon carbide using a reaction sintering method, comprising: (1) dissolving and dispersing a silicon carbide powder in a solvent to produce a mixed powder slurry, (2) flowing the resulted mixed powder into a mold and drying it to obtain a green body, (3) temporarily sintering the green body in one of a vacuum atmosphere or inert gas atmosphere at 1200 to 1900° C. to obtain a temporarily sintered first body, (4) impregnating the resulted temporarily sintered first body with a phenol resin as a carbon source, (5) temporarily sintering the resulted carbon source-impregnated temporarily sintered first body in one of a vacuum atmosphere or inert gas atmosphere at 900 to 1400° C.Type: GrantFiled: October 15, 2002Date of Patent: February 26, 2008Assignee: Bridgestone CorporationInventor: Fumio Odaka
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Patent number: 7335323Abstract: A reclaimed ceramic starting material is produced from scrap generated in a method for producing a cordierite ceramic body. The scrap is an unnecessary part generated in a cutting step of cutting a dried ceramic molded article into a predetermined length or a defective dried ceramic molded article generated in a drying step of drying an extruded ceramic material. The scrap is crushed. From a powder obtaind by crushing, at least particles smaller than the predetermined size are removed to produce a reclaimed powder having a particle size within a predetermined size range. The reclaimed powder is used as a reclaimed ceramic starting material. Instead of crushing, the scrap may be fired at a temperature where a contained binder can burn away to obtain a reclaimed powder. The reclaimed ceramic starting material ensures no deterioration in the quality of a cordierite ceramic body produced therefrom.Type: GrantFiled: January 26, 2004Date of Patent: February 26, 2008Assignee: DENSO CORPORATIONInventor: Kentaro Makino
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Patent number: 7335331Abstract: Compositions and methods of making ceramic plates are described. The compositions are water-based slurries that include filler material, one or more clay components, one or more strength or processing additives, and/or a carbon source. The filler material can include a first grade of boron carbide having a relatively large average particle size, a second grade of boron carbide having an intermediate average particle size, a third grade of boron carbide having a fine average particle size, and/or a silicon carbide having a fine average particle size. The methods of the invention involve casting and drying the slurry to make a substantially dry preform, providing a silicon loaf having a solid form for supporting one or more preforms, placing the substantially dry preform on top of the silicon loaf inside of an infiltration furnace and heating the substantially dry preform and loaf to melt silicon within the loaf and infiltrate the perform to create a ceramic plate.Type: GrantFiled: March 1, 2005Date of Patent: February 26, 2008Inventors: Dana M. Husnay, Noah A. Nichelson
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Patent number: 7331198Abstract: A desired temperature distribution is efficiently formed on a glass sheet by a simple structure without lowering heat efficiency within a furnace. A heating furnace conveys a bending mold of a glass sheet and a radiation-heating device is provided in the heating furnace. A first group of a plurality of heating elements are fixed on an inner wall surface of the heating furnace. A second group of a plurality of heating elements are disposed separably from an inner wall surface of the heating furnace.Type: GrantFiled: September 22, 2000Date of Patent: February 19, 2008Assignee: Asahi Glass Company, LimitedInventors: Hiroshi Yamakawa, Junji Tanaka, Toshimi Yajima, Masahiro Tsuchiya, Masaaki Konishi
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Patent number: 7328594Abstract: A process for stably and efficiently producing quality glass articles such as preforms at high yields, and a process for producing an optical device from the preform obtained by the above process. In the process for producing a glass article, molten glass gobs having a predetermined weight each are poured, or molten glass drops having a predetermined weight each are dropped through a nozzle, into a boiling liquid having a boiling point lower than the class transition temperature of the glass constituting said glass article or a liquid which is temperature-adjusted beforehand so as to be caused to boil by the amount of heat of the glass, to form glass articles.Type: GrantFiled: December 12, 2002Date of Patent: February 12, 2008Assignee: Hoya CorporationInventors: Akira Murakami, Katsumi Utsugi, Yoshinori Iguchi, Masahiro Yoshida, Yoshikane Shinkuma, Atsushi Watabe
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Patent number: 7325418Abstract: The present invention is directed to reduce the total footprint of a press forming system for glass having a plurality of press units, and also to increase an actual availability of each press unit. A plurality of press units are arranged in two parallel rows and a first transfer robot is arranged at the center of the space between the two rows. In adjacent of the moving area of the first transfer robot, a palette changer is arranged. A tray in use is mounted on a first base of the palette changer and a stand-by tray before use is placed on a second base. Blanks and formed products are stored in the tray. Press units equipped with second transfer robots, respectively. In front of the press units, intermediate transfer points are respectively provided for temporarily storing a blank and a formed product.Type: GrantFiled: May 9, 2003Date of Patent: February 5, 2008Assignee: Toshiba Machine Co., Ltd.Inventors: Yasuo Yamamoto, Isao Matsuzuki, Hiroshi Murakoshi, Hirotaka Masaki
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Patent number: 7323133Abstract: A method for producing ceramic micromanufactured items comprises the following stages: a starting material constituting at least a micromanufactured item (1) is prepared and used to from the micromanufactured item (1); said starting material includes at least a pre-ceramic polymer, and the method further comprises a stage in which the inner structure of the starting material is modified, said structure being turned from a polymeric structure to a ceramic structure after the forming stage of said micromanufactured item (1).Type: GrantFiled: May 13, 2002Date of Patent: January 29, 2008Assignee: Gimac DI Maccagnan GiorgioInventors: Giorgio Maccagnan, Paolo Colombo
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Patent number: 7323134Abstract: A method of making an inert anode (12?) for use in an electrochemical cell first provides a hollow shaped mold (12) where a metal mandrel (17?) having raised male threads (50) at its top diameter (52) is inserted into the mold (12) and a compressible powder (19, 21) added, then the powder is compressed to form recessed female grooves (70) matching the mandrel threads (50) where the mandrel (17?) is engaged and withdrawn along with the compressed powder inert anode after which the mandrel is rotated to unscrew it from the compressed powder and the compressed powder shape is then placed on a tray (27) and heated to sintering temperature.Type: GrantFiled: April 2, 2003Date of Patent: January 29, 2008Assignee: Alcoa, Inc.Inventors: J. Dean Latvaitis, Raymond Miller, Steven A. Czekaj, Patrick W. Holmes
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Patent number: 7320232Abstract: There is provided an apparatus and method for fabricating a holey optical fiber. An optical fiber with air holes of a predetermined size and shape along the length of the optical fiber is drawn by supplying nitrogen gas into air holes through one end of a holey optical fiber preform while heating the other end of the preform.Type: GrantFiled: July 15, 2003Date of Patent: January 22, 2008Assignee: Samsung Electronics Co., Ltd.Inventors: Un-Chul Paek, Duk-Young Kim, Young-Min Paik
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Patent number: 7320231Abstract: A molding die for molding an optical element, comprises a die base body formed by shaping an amorphous alloy having a super-cooled liquid phase, and a die face formed by applying a die face forming process onto a part of the die base body and used to form an optical surface of the optical element or a dimensional reference surface.Type: GrantFiled: April 20, 2004Date of Patent: January 22, 2008Assignee: Konica CorporationInventor: Shigeru Hosoe
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Patent number: 7318906Abstract: A preformed of SiC fiber, which is coated with one or more of C, BN and SiC, is impregnated with a slurry, which suspends fine SiC powder and a sintering additive therein. The impregnated preform is hot-pressed at 1600-1800° C. with a pressure of 10 MPa or more. The sintering additive may be one or more of Al2O3, Y2O3, SiO2 and CaO. The slurry may futher contain a silicone polymer selected from polycarbosilane, polyvinylsilane and polymethylsilane. Reaction of SiC fiber with a matrix is inhibited by the coating, so as to manufacture a SiC fiber-reinforced SiC-matrix composite remarkably improved in mechanical properties.Type: GrantFiled: October 25, 2001Date of Patent: January 15, 2008Assignee: Japan Science and Technology CorporationInventors: Akira Kohyama, Yutai Katoh
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Patent number: 7314593Abstract: Improved silicon carbide powder is prepared by carbothermal reduction of silica by introducing ?-SiC powder simultaneously with iron in the starting composition resulting into a precursor powder which after complete reduction contains at least 90% SiC preferably rich in the ?-phase. The main advantage, among others, is cost effectiveness. Silicon carbide powder finds wide usage in the manufacture of products suitable for refractory and engineering applications.Type: GrantFiled: October 27, 2004Date of Patent: January 1, 2008Assignee: Council of Scientific and Industrial ResearchInventors: Siddhartha Bandyopadhyay, Himadri Sekhar Maity
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Patent number: 7313930Abstract: A method of manufacturing a glass substrate for a storage medium by pressing a glass material between an upper and a lower dies. The method includes a heating step of heating the glass material arranged between the upper and lower dies, a pressing step of pressing the heated glass material via the upper and lower dies, and a cooling step of having, after the pressing step, a cooling member contact the upper and lower dies to cool them together with the molded glass material arranged between the upper and lower dies. During the heating step and the pressing step, a vacuum atmosphere is maintained in a space containing the dies and the glass material. When the pressing step has completed, an inert gas is filled in the space to set a pressure in the space equal to an ambient pressure.Type: GrantFiled: December 3, 2003Date of Patent: January 1, 2008Assignees: Fuji Electric Device Technology Co., Ltd, Matsushita Electric Industrial Co. LtdInventors: Kengo Kainuma, Tatsumi Kawata, Kunio Hibino, Tomokazu Tokunaga
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Patent number: 7308897Abstract: A cigar opener assembly (10) includes a cover (12) and blade housing (14) having a blade (16) therein. The cover (12) and blade housing (14) rotate relative to each other so that openings (22, 24) through the cover (12) align with a channel (38) within the blade housing (14). After use, the cover (12) may be rotated relative to the blade housing (14) so that the blade is no longer accessible.Type: GrantFiled: August 16, 2004Date of Patent: December 18, 2007Inventors: Orlando Willie Russell, II, Randy Gray, II
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Patent number: 7308807Abstract: A mesh (36) is placed around a bundle (32) of fused glass fibers. The bundle is then immersed in a leaching bath (44). The ends of the bundle are protected from the bath fluid by furrules (34). Some of the glass of the bundle is leached out, so as to provide a flexible fiber bundle.Type: GrantFiled: November 16, 2001Date of Patent: December 18, 2007Assignees: Carl-Zeiss StiftungInventors: Klaus Gerstner, Armin Plichta, Dirk Schlatterbeck, Michael Weisser, Peter Brix, Martin Sommer, Robert A. Rubino, Jr., Jeffrey A. Bonja, Richard Strack, Inka Henze, Paul Arsenault
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Patent number: 7305854Abstract: A method for producing a thin-plate-shaped substrate blank that is an intermediate for a glass substrate, in which the occurrence of undulation is prevented and the substrate blank is produced with high accuracy, the method comprising press-molding a glass in a softened state with a mold having an upper mold member and a lower mold member to produce the thin-plate-shaped substrate blank, wherein the glass in a softened state is press-molded without causing any surrounding edge portion of the substrate blank under the production to come into contact with the mold, to produce the substrate blank at least having no notch portion.Type: GrantFiled: January 29, 2002Date of Patent: December 11, 2007Assignee: Hoya CorporationInventor: Akira Murakami
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Patent number: 7306753Abstract: The aim of the invention is to produce a thin porous layer, with a defined porosity and also, a high strength. Said aim is achieved, whereby such a layer with open porosity is produced from a mixture, comprising a sinterable powder with a predetermined powder particle size distribution. The sintered layer is of a thickness, which corresponds to about triple the average diameter of the powder particles employed, has a pore diameter in the range from 0.01 to 50 ?m and a tensile strength of in a range from about 5 to 500 N/mm2. The invention further relates to a method for the production of said thin porous layer with open porosity.Type: GrantFiled: March 18, 2004Date of Patent: December 11, 2007Assignee: GKN Sinter Metals GmbHInventors: Andreas Kuhstoss, Thomas Röthig, Peter Neumann
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Patent number: 7306762Abstract: A process for foaming ceramic foams, in which the ceramic foams are produced from a precursor or a mixture of precursors which contain at least one ceramic-forming element and liberates at least one volatile reaction product during an inorganic gelation process. In one embodiment, foaming is based on a precursor containing crystals of the AlCl3(Pri2O) complex. The decomposition of the initial precursor produces polymerizing species dissolved in liquid isopropyl chloride. The solvent and growing AlOxCly(OPri)z species are mixed homogeneously so that the boiling point of the solution is raised above the boiling point of the pure isopropyl chloride. Polymerization takes place in the liquid until a critical polymer size is attained, whereupon a phase separation into polymer rich and solvent rich regions occurs. Since the expelled solvent is suddenly above its boiling point, bubbles start forming instantly.Type: GrantFiled: April 10, 2003Date of Patent: December 11, 2007Assignee: Cellaris Ltd.Inventors: Gideon Grader, Gennady Shter, Yoram Dehazan
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Patent number: 7305853Abstract: A method of manufacturing a glass panel and a glass panel manufactured such a method, comprising a pair of glass plates opposed to each other to define a void therebetween by a number of space-maintaining members arranged along plate surfaces with predetermined intervals between rows, and a thermally meltable seal member for joining the glass plates throughout a circumference thereof to be hermetically sealed by a heat-joining process. The void between the glass plates being decompressed by a decompressing process, and the distance between outermost rows of the space-maintaining members and peripheral edges of the glass plates being at most 5.8 times the thickness of the thinner one of the glass plates.Type: GrantFiled: February 21, 2003Date of Patent: December 11, 2007Assignee: Nippon Sheet Glass, Co., Ltd.Inventor: Tetsuo Minaai
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Patent number: 7305852Abstract: The invention provides a method for manufacturing a large scale quartz glass slab ingot in a flame hydrolysis reaction in a furnace, including the steps of rotating the furnace, depositing a fused silica on a furnace bed, and extending the deposit outwardly by heating and rotation of the furnace, thereby a quartz glass slab ingot is obtained. A quartz glass burner is installed at the ceiling of the furnace, hydrogen gas supplied to the burner flows down along the tapered wall of the oxygen chamber and is ejected into the outer casing. Part of the hydrogen gas is deflected to the center of the burner and mixed with the oxygen just after the ejection from the oxygen gas nozzles. Thereby, the flame is formed smoothly and the thermal efficiency is improved. The flame becomes wide enough and the silica powder transported by the hydrogen gas is uniformly fused by the flame and heat capacity of the fused silica.Type: GrantFiled: May 23, 2001Date of Patent: December 11, 2007Assignee: Tosoh Quartz CorporationInventors: Yoshihiko Gotoh, Shinichi Satoh, Masakazu Kudoh