Patents Examined by Christopher S Kessler
  • Patent number: 12036611
    Abstract: A method is provided of sintering a green object body to form a manufactured object. The method comprises providing a green object body. The green object body comprises granular construction material bound together by a binder. The method comprises providing a green support body for supporting the green object body. The green support body comprises granular construction material bound together by a binder. The method comprises supporting the green object body with the green support body. The method comprises sintering the green support body together with the green object body supported by the green support body. A method of manufacturing an object, a method of processing object data, a data carrier carrying program instructions and an object data processor are also provided.
    Type: Grant
    Filed: May 19, 2022
    Date of Patent: July 16, 2024
    Assignee: DIGITAL METAL AB
    Inventors: Hans Kimblad, Cornelia Olsérius, Niclas Malm
  • Patent number: 12036731
    Abstract: Various embodiments of the present invention relate to a method of using of a focus lens in additive manufacturing for forming a three-dimensional article through successive fusion, with a high energy beam, of parts of at least one layer of a powder bed provided on a work table, which parts correspond to successive cross sections of the three dimensional article, said method comprising the step of: using said focus lens for varying a spot size of said high energy beam on said powder bed as a function of an already fused thickness of said three-dimensional article below said powder which is to be fused. The invention is also related to a method for forming a three dimensional article.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: July 16, 2024
    Assignee: Arcam AB
    Inventors: Isak Elfstroem, Mattias Fager
  • Patent number: 12037667
    Abstract: The present invention relates to a thick steel suitable for use as a line pipe, a sour-resistant material, or the like and, more specifically, to a high-strength steel having excellent resistance to sulfide stress cracking, and a method for manufacturing same.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: July 16, 2024
    Assignee: POSCO CO., LTD
    Inventors: Seong-Ung Koh, Yoen-Jung Park, Hong-Ju Lee, Hyo-Shin Kim, Moo-Jong Bae
  • Patent number: 12005504
    Abstract: The present invention is directed towards a method for fabricating a three-dimensional metal, ceramic, and/or cermet part, the method comprising forming the three-dimensional metal, ceramic, and/or cermet part by an additive manufacturing technique; encapsulating the three-dimensional metal, ceramic, and/or cermet part in a conformable fugitive material to form an encapsulated three-dimensional metal, ceramic, and/or cermet part; and cold isostatic pressing the encapsulated three-dimensional metal, ceramic, and/or cermet part with pressurized incompressible fluid that contacts the conformable fugitive material. Also disclosed are three-dimensional metal, ceramic, and/or cermet parts fabricated according to said method.
    Type: Grant
    Filed: August 19, 2021
    Date of Patent: June 11, 2024
    Assignee: KENNAMETAL INC.
    Inventor: Paul D. Prichard
  • Patent number: 11998978
    Abstract: Some variations provide a functionalized composite material comprising: a thermoplastic polymer binder matrix disposed in a distinct volume; a plurality of discrete metal or metal alloy particles dispersed in the thermoplastic polymer matrix; and a plurality of discrete particulates assembled on surfaces of the discrete metal or metal alloy particles, wherein the discrete particulates are in contact with the thermoplastic polymer binder matrix, wherein the discrete particulates are smaller than the discrete metal or metal alloy particles in at least one dimension, and wherein the discrete particulates are compositionally different than the discrete metal or metal alloy particles. The discrete particulates may be selected and/or configured to function as a grain refiner, a sintering aid, and/or a strengthening phase, within the functionalized composite material.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: June 4, 2024
    Assignee: HRL Laboratories, LLC
    Inventors: Jacob M. Hundley, John H. Martin, Brennan Yahata, Julie Miller, Randall C. Schubert, Tobias A. Schaedler
  • Patent number: 11975389
    Abstract: Methods of manufacturing monolithic components with complex design features and functionally graded properties in any spatial direction may include forming of outer shell with an additive manufacturing process, loading the shell with bulk material and exposing the loaded shell to a hot isostatic pressing (HIP) process. The combination of the additive manufacturing process and the HIP process forms a diffusion bond between the outer shell and the bulk material resulting in a monolithic component with functionally graded properties. The outer shell may include an exterior surface and an inner passage formed with relatively hard surfaces to accommodate fluids in a wellbore.
    Type: Grant
    Filed: November 14, 2019
    Date of Patent: May 7, 2024
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Krutibas Panda, Larry Chambers, Neelesh Deolalikar
  • Patent number: 11965227
    Abstract: The invention belongs to the technical field of metal ceramics, in particular to a metal ceramic and a preparation method thereof. The hard phase is formed by at least four kinds of crystal grains with different compositions and shapes; and in the scanning electron microscope photograph of the metal ceramic, it can be observed the first hard phase comprising black titanium nitrocarbide, a thin ring and a thick ring wherein the core phase is pure black; the second hard phase in the form of a dark gray core-ring structure particles; the third hard phase in the form of a high-brightness white core-gray ring; and the fourth hard phase in the form of a homogenous gray phase and off-white core-gray ring structure particles. In addition, a white binder phase can also be observed, and the binder phase is at least one of cobalt and nickel.
    Type: Grant
    Filed: October 17, 2023
    Date of Patent: April 23, 2024
    Assignee: CHONGYI ZHANGYUAN TUNGSTEN CO., LTD.
    Inventors: Zhiqiang Zhong, Lei Yin, Yan Xue, Zhuopeng Tan, Bangming Chen, Yanyuan Tang, Guozuan Xu
  • Patent number: 11952649
    Abstract: A stainless steel with a yield strength of 2,200 MPa or more is disclosed through the generation of the strain-induced martensite phase and the increase of the martensite phase strength. A high strength stainless steel according to an embodiment of present disclosure includes, in percent (%) by weight of the entire composition, C: 0.14 to 0.20%, Si: 0.8 to 1.0%, Mn: more than 0 and 0.5% or less, Cr: 15.0 to 17.0%, Ni: 4.0 to 5.0%, Mo: 0.6 to 0.8%, Cu: 0.5% or less, N: 0.05 to 0.11%, the remainder of iron (Fe) and other inevitable impurities, and C+N: 0.25% or more and Md30 value satisfies 40° C. or more.
    Type: Grant
    Filed: August 23, 2019
    Date of Patent: April 9, 2024
    Assignee: POSCO CO., LTD
    Inventors: Jong Jin Jeon, Mi-Nam Park, Sang Seok Kim
  • Patent number: 11942245
    Abstract: The present disclosure is directed at methods of preparing rare earth-based permanent magnets having improved coercivity and remanence, the method comprising one or more steps comprising: (a) homogenizing a first population of particles of a first GBM alloy with a second population of particles of a second core alloy to form a composite alloy preform, the first GBM alloy being substantially represented by the formula: ACbRxCoyCudMz, the second core alloy being substantially represented by the formula G2Fe14B, where AC, R, M, G, b, x, y, and z are defined; (b) heating the composite alloy preform particles to form a population of mixed alloy particles; (c) compressing the mixed alloy particles, under a magnetic field of a suitable strength to align the magnetic particles with a common direction of magnetization and inert atmosphere, to form a green body; (d) sintering the green body; and (e) annealing the sintered body.
    Type: Grant
    Filed: December 21, 2022
    Date of Patent: March 26, 2024
    Assignee: Noveon Magnetics Inc.
    Inventor: Miha Zakotnik
  • Patent number: 11931767
    Abstract: A metering apparatus and corresponding method meter a powder material in a three-dimensional (3D) printing system. The metering apparatus comprises a hopper with walls configured to contain a powder material, a metering roller, and a tool. The metering roller is located beneath an opening of the hopper. The metering roller and a given wall of the walls of the hopper are spaced apart by a gap therebetween at the opening; the gap in combination with rotation of the metering roller causes the powder material to flow from under the given wall of the hopper at a substantially predictable rate. The tool is positioned at the given wall where the flow emerges and is configured to force the powder material off of the metering roller to supply the 3D printing system with the powder material for printing a 3D object.
    Type: Grant
    Filed: April 18, 2018
    Date of Patent: March 19, 2024
    Assignee: Desktop Metal, Inc.
    Inventors: Emanuel M. Sachs, Midnight Zero
  • Patent number: 11913105
    Abstract: A high-efficiency and short-process method for preparing a high-strength and high-conductivity copper alloy is disclosed, comprising the following steps: performing horizontal continuous casting to obtain an as-cast primary billet of copper alloy, wherein the alloying elements in the obtained as-cast primary billet being in a supersaturated solid solution state; after peeling the obtained as-cast primary billet, directly performing continuous extrusion, cold working and aging annealing treatment to obtain a copper alloy, and keeping the alloying elements of the billet in a supersaturated solid solution state during the process of continuous extrusion. The method shortens the flow, reduces energy consumption and improves the product forming rate.
    Type: Grant
    Filed: April 26, 2021
    Date of Patent: February 27, 2024
    Assignee: Zhejiang University
    Inventors: Jiabin Liu, Hongtao Wang, Youtong Fang, Xiaoyang Fang, Jindong Zhang, Litian Wang, Liang Meng
  • Patent number: 11898223
    Abstract: The present invention relates to the composition and production of an engineered degradable metal matrix composite that is useful in constructing temporary systems requiring wear resistance, high hardness, and/or high resistance to deformation in water-bearing applications such as, but not limited to, oil and gas completion operations.
    Type: Grant
    Filed: September 11, 2020
    Date of Patent: February 13, 2024
    Assignee: Terves, LLC
    Inventors: Andrew J. Sherman, Nicholas Farkas, David Wolf
  • Patent number: 11898224
    Abstract: The present invention provides a high thermal conductivity aluminum alloy, which comprises the following components in percentage by weight: Al: 80%-90%; Si: 6.5%-8.5%; Fe: 0.2%-0.5%; Zn: 0.8%-3%; V: 0.03%-0.05%; Sr: 0.01%-1%; graphene: 0.02%-0.08%. In the high thermal conductivity aluminum alloy of the present invention, alloying elements including Si, Fe, and Zn are optimized; Sr, V, graphene, among others are added. The amount of each component is controlled so that they coordinate to ALLOW high thermal conductivity, good casting performance and excellent semi-solid die-casting property. Graphene is introduced to the high thermal conductivity aluminum alloy of the present invention to exploit the good thermal conductivity of graphene, allowing the formation of a high thermal conductivity aluminium alloy.
    Type: Grant
    Filed: August 14, 2019
    Date of Patent: February 13, 2024
    Assignee: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD
    Inventors: Huaide Ren, Jicheng Wang, Gunan Li, Jie Tan, Ying Zhang, Mingfeng Wang
  • Patent number: 11890818
    Abstract: An apparatus for dispensing build powder and support powder, in a sequence of layers, and having a frame and a container. Also, a build powder pourer is at least partially filled with build powder and a support powder pourer at least partially filled with support powder, each of the pourers having a dispensing opening and a dispensing plug, controllably covering the dispensing opening. Further, a pourer-movement and dispensing plug-actuating assembly is supported by the frame over the container and includes a movement element that is selectively attachable to the build powder pourer and alternately to the support powder pourer and also capable to controllably move an attached pourer in three orthogonal dimensions and to control the dispensing plug. In addition, at least one docking station for holding a first one of the pourers; and a computing assembly controls the pourer-movement and dispensing plug-actuating assembly to create a target shape.
    Type: Grant
    Filed: April 29, 2023
    Date of Patent: February 6, 2024
    Inventor: Sergey Singov
  • Patent number: 11890682
    Abstract: A method for connecting or joining a first substrate and a second substrate across an interface between the first substrate and the second substrate. The method includes disposing a fastener precursor in the bore and sintering the fastener precursor in the bore. The fastener precursor densifies and shrinks in at least one dimension to mechanically interlock with a contour in the bore and form a mechanical fastener in the bore, and the mechanical fastener forms an interlock between the first substrate and the second substrate.
    Type: Grant
    Filed: June 15, 2021
    Date of Patent: February 6, 2024
    Assignee: Rolls-Royce Corporation
    Inventors: Quinlan Yee Shuck, Scott Nelson, Raymond Ruiwen Xu
  • Patent number: 11891338
    Abstract: A process for manufacturing ceramic-metal composite material, comprises dissolving ceramic powder into water to obtain an aqueous solution of ceramic; mixing metal powder having a multimodal particle size where largest particle size is one fourth of the minimum dimension of a device, with the aqueous solution of ceramic to obtain a powder containing ceramic precipitated on the surface of metal particles; mixing the powder containing ceramic precipitated on the surface of the metal particles, with ceramic powder having a particle size below 50 ?m, to obtain a powder mixture; adding saturated aqueous solution of ceramic to the powder mixture to obtain an aqueous composition containing ceramic and metal; compressing the aqueous composition to form a disc of ceramic-metal composite material containing ceramic and metal; and removing water from the ceramic-metal composite material; wherein ceramic content of the disc is 10 vol-% to 35 vol-%. Alternatively, ceramic-ceramic composite material may be manufactured.
    Type: Grant
    Filed: February 23, 2023
    Date of Patent: February 6, 2024
    Assignee: Oulun yliopisto
    Inventors: Jari Hannu, Jari Juuti, Heli Jantunen, Mikko Nelo, Tuomo Siponkoski, Hanna Kähäri
  • Patent number: 11890675
    Abstract: An arrangement for adjusting a powder flow in relation to the central longitudinal axis of an energy beam for a working head which is formed for powder application welding. There is a device for the two-dimensional or three-dimensional alignment of the powder supply in relation to the central longitudinal axis of the energy beam in a plane oriented at right angles to the central longitudinal axis of the energy beam. From one side, a linear beam is directed to the region in which the particles of the powdery material meet one another. At right angles thereto, there is arranged an optical detector array for locally resolved detection of intensities connected to an electronic evaluation unit designed to determine the shape, size and/or length of an irradiated region in which locally resolved intensities which exceed a predefinable threshold have been detected with the optical detector array.
    Type: Grant
    Filed: February 13, 2019
    Date of Patent: February 6, 2024
    Assignees: FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V., TECHNISCHE UNIVERSITAET DRESDEN
    Inventors: Mirko Riede, Frank Brueckner, Rico Hemschik, Robin Willner
  • Patent number: 11884994
    Abstract: A synthetic titanium-corundum composite includes a titanium alloy and a coherently bonded corundum phase. The titanium alloy includes at least one elemental titanium solid solution and the atomic percentage of aluminum in the titanium alloy ranges from 0.5% to 24.5%.
    Type: Grant
    Filed: July 13, 2020
    Date of Patent: January 30, 2024
    Inventor: Scott Richard Holloway
  • Patent number: 11884997
    Abstract: A hot rolled plate or forging of an austenitic steel not susceptible to relaxation cracking is provided. The hot rolled plate or austenitic steel includes a composition having in percentages by weight: 0.019%?C?0.030%, 0.5%?Mn?2%, 0.1%?Si?0.75%, Al?0.25%, 18%?Cr?25%, 14%?Ni?17%, 1.5%?Mo?3%, 0.001%?B?0.008%, 0.25%?V?0.35%, 0.23%?N?0.27%, the balance being iron and unavoidable impurities, Ni(eq.)?1.11 Cr(eq.)?8.24, Cr(eq)=Cr+Mo+1.5Si+5V+3Al+0.02, Ni(eq)=Ni+30C+x(N?0.045)+0.87; x=30 for N?0.2, x=22 for 0.2<N?0.25, x=20 for 0.25<N?0.35.
    Type: Grant
    Filed: March 21, 2022
    Date of Patent: January 30, 2024
    Assignee: ArcelorMittal
    Inventors: Bernard Bonnefois, Amelie Fanica, Lionel Coudreuse, Tassa Oriana, Johannes Cornelis Van Wortel
  • Patent number: 11866806
    Abstract: A corrosion-resistant nickel alloy, a preparation method thereof and, and a use thereof are provided. The alloy includes the following components in percentage by mass: 4.68-5.35% of B, 5.69-6.41% of W, 27.68-28.39% of Cr, 12.65-13.42% of Al, and the balance of Ni and inevitable impurities. The alloy disclosed by the present invention is a Ni—W—B ternary alloy with main components of Ni, W and B, wherein the three elements have strong high-temperature corrosion resistance at a temperature of about 600° C., and have the potential of solid solution hardening and precipitate formation because all belong to solid solution forming elements, so that a creep strength of a nickel alloy matrix is improved. Meanwhile, Al and Cr are further added in the alloy formula, so that Al2O3 and Cr2O3 oxide layers can be formed, which play a role as a physical diffusion barrier against chlorine gas and other corrosive gases.
    Type: Grant
    Filed: December 8, 2022
    Date of Patent: January 9, 2024
    Assignee: TIANJIN UNIVERSITY
    Inventors: Wenchao Ma, Sixuan Zeng, Terrence Wenga