Patents Examined by Christopher S Kessler
  • Patent number: 11649526
    Abstract: The present invention relates to the composition and production of an engineered degradable metal matrix composite that is useful in constructing temporary systems requiring wear resistance, high hardness, and/or high resistance to deformation in water-bearing applications such as, but not limited to, oil and gas completion operations.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: May 16, 2023
    Assignee: TERVES, LLC
    Inventors: Andrew J. Sherman, Nicholas Farkas, David Wolf
  • Patent number: 11633782
    Abstract: In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes an alloying agent. A metallic build material is applied. The liquid functional agent is selectively applied before the metallic build material, after the metallic build material, or both before and after the metallic build material. The liquid functional agent patterns the metallic build material to form a composite layer. At least some of the metallic build material is exposed to energy to melt the at least some of the metallic build material to form a layer. Upon contact or after energy exposure, the alloying agent and the build material alter a composition of the composite layer.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: April 25, 2023
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Mohammed S. Shaarawi, James McKinnell, Vladek Kasperchik, David A. Champion, Greg Scott Long
  • Patent number: 11634803
    Abstract: A quench and temper steel alloy is disclosed having the following composition in weight percent. C 0.1-0.4 Mn 0.1-1.0 Si 0.1-1.2 Cr 9.0-12.5 Ni 3.0-4.3 Mo ??1-2 Cu 0.1-1.0 Co ??1-4 W ?0.2 max. V 0.1-0.6 Ti ?0.1 max. Nb up to 0.01 Ta up to 0.01 Al ??0-0.25 N 0.1-0.35 Ce 0.006 max. La 0.006 max. The balance of the alloy is iron and the usual impurities found in similar grades of quench and temper steels intended for similar use or service, including not more than about 0.01% phosphorus and not more than about 0.010% sulfur. A quenched and tempered steel article made from this alloy is also disclosed. Further disclosed is a method of making the alloy.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: April 25, 2023
    Assignee: CRS HOLDINGS, LLC
    Inventors: David E. Wert, Samuel J. Kernion, Shane Para, Karl Heck
  • Patent number: 11634796
    Abstract: This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.
    Type: Grant
    Filed: November 25, 2020
    Date of Patent: April 25, 2023
    Assignee: Element Six (UK) Limited
    Inventors: Santonu Ghosh, Teresa Rodriguez Suarez, Stig Åke Andersin
  • Patent number: 11629396
    Abstract: Aluminum can be used as a fuel source when reacted with water if its native surrounding oxide coating is penetrated with a gallium-based eutectic. When discrete aluminum objects are treated in a heated bath of eutectic, the eutectic penetrates the oxide coating. After the aluminum objects are treated, the aluminum objects can be reacted in a reactor to produce hydrogen which can, for example, react with oxygen in a fuel cell to produce electricity, for use in a variety of applications.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: April 18, 2023
    Assignee: LTAG SYSTEMS LLC
    Inventor: Jonathan T. Slocum
  • Patent number: 11629392
    Abstract: The present disclosure provides a TiCB—Al seed alloy, a manufacturing method thereof and a heritable aluminum alloy. The TiCB—Al seed alloy includes an Al matrix and TiCB@TiBC seed crystals dispersed on the Al matrix, wherein the TiCB@TiBC seed crystal comprises a core part and a shell part, the core part contains B-doped TiCB, and the shell part covers at least a part of the core part and contains a TiBC ternary phase, wherein the B-doped TiCB refers to a TiCB phase formed by B atoms occupying C vacancies in a TiCx crystal, and the TiBC ternary phase refers to a ternary phase composed of Ti, B and C, wherein x<1.
    Type: Grant
    Filed: December 22, 2020
    Date of Patent: April 18, 2023
    Assignees: SHANDONG UNIVERSITY, SHANDONG MAIAOJING NEW MATERIALS COMPANY LIMITED, SHANDONG AL&MG MELT TECHNOLOGY COMPANY LIMTTED
    Inventors: Xiangfa Liu, Jinfeng Nie, Qianqian Sun, Guiliang Liu, Mengxia Han
  • Patent number: 11613797
    Abstract: A process for manufacturing ceramic-metal composite material, comprises dissolving ceramic powder into water to obtain an aqueous solution of ceramic; mixing metal powder having a multimodal particle size where largest particle size is one fourth of the minimum dimension of a device, with the aqueous solution of ceramic to obtain a powder containing ceramic precipitated on the surface of metal particles; mixing the powder containing ceramic precipitated on the surface of the metal particles, with ceramic powder having a particle size below 50????, to obtain a powder mixture; adding saturated aqueous solution of ceramic to the powder mixture to obtain an aqueous composition containing ceramic and metal; compressing the aqueous composition to form a disc of ceramic-metal composite material containing ceramic and metal; and removing water from the ceramic-metal composite material; wherein ceramic content of the disc is 10 vol-% to 35 vol-%. Alternatively, ceramic-ceramic composite material may be manufactured.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: March 28, 2023
    Assignee: OULUN YLIOPISTO
    Inventors: Jari Hannu, Jari Juuti, Heli Jantunen, Mikko Nelo, Tuomo Siponkoski, Hanna Kähäri
  • Patent number: 11613793
    Abstract: In embodiments, pressurized fluid containing reagents of formulated mixtures of solids, liquids and gasses are delivered into a cased well then into the heap or pile to open or stimulate new horizontal and vertical fluid pathways, channels, plus drains from the open bottom of the well to the bottom of the heap or pile for fluid collection. This delivery method may also drain any fluids that are retained and pooled in the heap or pile. The removal of pooled fluids will increase the inter-particle cohesion and friction in the heap or pile, thus adding geotechnical stability and resistance to movement of the heap or pile. The cased wells may also add shear strength to the collective to retard movement of the heap or pile.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: March 28, 2023
    Assignee: Differential Engineering Inc.
    Inventor: Thomas Joseph Seal
  • Patent number: 11603587
    Abstract: Aluminum can be used as a fuel source when reacted with water if its native surrounding oxide coating is penetrated with a gallium-based eutectic. When discrete aluminum objects are treated in a heated bath of eutectic, the eutectic penetrates the oxide coating. After the aluminum objects are treated, the aluminum objects can be reacted in a reactor to produce hydrogen which can, for example, react with oxygen in a fuel cell to produce electricity, for use in a variety of applications.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: March 14, 2023
    Assignee: LTAG SYSTEMS LLC
    Inventor: Jonathan Thurston Slocum
  • Patent number: 11603582
    Abstract: An Al—Si—Fe-based aluminum alloy casting material that is excellent in elongation while having characteristics of high rigidity and a method for producing the same are provided. The Al—Si—Fe-based aluminum alloy casting material has a composition that includes: Si, a content of which is 12.0% by mass or more and 25.0% by mass or less; Fe, a content of which is 0.48% by mass or more and 4.0% by mass or less; Cr, a content of which is 0.17% by mass or more and 5.0% by mass or less; and a remainder composed of Al and unavoidable impurities. The casting material includes a structure, in which a Si-based crystallized product surrounds an Al—Cr—Si-based compound.
    Type: Grant
    Filed: April 19, 2017
    Date of Patent: March 14, 2023
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Satoru Suzuki, Kazuhiro Oda, Katumi Fukaya
  • Patent number: 11603580
    Abstract: Metal alloys including platinum are disclosed. The alloys have a similar variety of applications to platinum-based alloys. The alloy with a solid solution matrix consisting of: Platinum (Pt) 20 to 70 at. %; Palladium (Pd)>0 to 70 at. %; Cobalt (Co)>0 to 50 at. % and at least one of: Nickel (Ni) up to 50 at. %; Chromium (Cr) up to 50 at. % and Iron up to 50 at. %.
    Type: Grant
    Filed: January 31, 2017
    Date of Patent: March 14, 2023
    Assignee: ADVANCED ALLOY HOLDINGS PTY LTD.
    Inventors: Lucia Kaye, Shifrah Aron-Dine, Allison Lim, Lori Bassman, Kevin Laws, Warren McKenzie, Caitlin Healy
  • Patent number: 11600439
    Abstract: Method for manufacturing a thin strip in a soft magnetic alloy and strip obtained A method for manufacturing a strip in a soft magnetic alloy capable of being cut out mechanically, the chemical composition of which comprises by weight: 18% ? Co ? 55% 0% ? V + W ? 3% 0% ? Cr ? 3% 0% ? Si ? 3% 0% ? Nb ? 0.5% 0% ? B ? 0.05% 0% ? C ? 0.1% 0% ? Zr + Ta ? 0.5% 0% ? Ni ? 5% 0% ? Mn ? 2% The remainder being iron and impurities resulting from the elaboration, according to which a strip obtained by hot rolling is cold-rolled in order to obtain a cold-rolled strip with a thickness of less than 0.6 mm. After cold rolling, a continuous annealing treatment is carried out by passing into a continuous oven, at a temperature comprised between the order/disorder transition temperature of the alloy and the onset temperature of ferritic/austenitic transformation of the alloy, followed by rapid cooling down to a temperature below 200° C. Strip obtained.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: March 7, 2023
    Assignee: APERAM
    Inventors: Thierry Waeckerle, Rémy Batonnet
  • Patent number: 11591672
    Abstract: A grey gold alloy which is nickel-free, cobalt-free, iron-free, silver-free, copper-free, zirconium-free, niobium-free, chromium-free and manganese-free, including, expressed in weight percent, from 75.0 to 76.5% of Au, from 15 to 23% of Pd, from 0.5 to 5% of Rh, from 0 to 7% of Pt, and from 0 to 5% of at least one of the alloying elements Ir, Ru, Ti, In, Ga, B and Re, the respective percentages of all the alloying elements adding up to 100%.
    Type: Grant
    Filed: February 24, 2016
    Date of Patent: February 28, 2023
    Assignee: The Swatch Group Research and Development Ltd
    Inventors: Denis Vincent, Polychronis Nakis Karapatis, Gregory Kissling, Stephane Lauper, Gaetan Villard, Alban Dubach
  • Patent number: 11591671
    Abstract: Some variations provide a metal matrix nanocomposite composition comprising metal-containing microparticles and nanoparticles, wherein the nanoparticles are chemically and/or physically disposed on surfaces of the microparticles, and wherein the nanoparticles are consolidated in a three-dimensional architecture throughout the composition. The composition may serve as an ingot for producing a metal matrix nanocomposite. Other variations provide a functionally graded metal matrix nanocomposite comprising a metal-matrix phase and a reinforcement phase containing nanoparticles, wherein the nanocomposite contains a gradient in concentration of the nanoparticles. This nanocomposite may be or be converted into a master alloy. Other variations provide methods of making a metal matrix nanocomposite, methods of making a functionally graded metal matrix nanocomposite, and methods of making a master alloy metal matrix nanocomposite. The metal matrix nanocomposite may have a cast microstructure.
    Type: Grant
    Filed: September 3, 2020
    Date of Patent: February 28, 2023
    Assignee: HRL Laboratories, LLC
    Inventors: Brennan D. Yahata, John H. Martin
  • Patent number: 11559838
    Abstract: This application relates to an aluminum-based amorphous metal particles, a conductive Ink and OLED cathode including the aluminum-based amorphous metal particles, and a method of manufacturing the aluminum-based amorphous metal particles. In one aspect, the amorphous metal particles are represented by a formula AlxLiyNizYwCov. Here, x, y, z, w, and v denote an atomic ratio, and satisfy the following relationships: 75.0?x?90.0, 3.0<y?7.0, 1.0?z?7.0, 2.0?w?10.0, 0.0?v?5.5, and x+y+z+w+v=100.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: January 24, 2023
    Assignee: Korea Electronics Technology Institute
    Inventors: Keumhwan Park, Chanjae Lee, Youngmin Kim
  • Patent number: 11557411
    Abstract: The present disclosure is directed at methods of preparing rare earth-based permanent magnets having improved coercivity and remanence, the method comprising one or more steps comprising: (a) homogenizing a first population of particles of a first GBM alloy with a second population of particles of a second core alloy to form a composite alloy preform, the first GBM alloy being substantially represented by the formula: ACbRxCoyCudMz, the second core alloy being substantially represented by the formula G2Fe14B, where AC, R, M, G, b, x, y, and z are defined; (b) heating the composite alloy preform particles to form a population of mixed alloy particles; (c) compressing the mixed alloy particles, under a magnetic field of a suitable strength to align the magnetic particles with a common direction of magnetization and inert atmosphere, to form a green body; (d) sintering the green body; and (e) annealing the sintered body.
    Type: Grant
    Filed: January 23, 2017
    Date of Patent: January 17, 2023
    Assignee: Noveon Magnetics Inc.
    Inventor: Miha Zakotnik
  • Patent number: 11542578
    Abstract: The present invention relates to a silicon based alloy comprising between 45 and 95% by weight of Si; max 0.05% by weight of C; 0.4-30% by weight Cr; 0.01-10% by weight of Al; 0.01-0.3% by weight of Ca; max 0.10% by weight of Ti; up to 25% by weight of Mn; 0.005-0.07% by weight of P; 0.001-0.02% by weight of S; the balance being Fe and incidental impurities in the ordinary amount, a method for the production of said alloy and the use thereof.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: January 3, 2023
    Assignee: ELKEM ASA
    Inventors: Amélie Dieudonne, Ole Svein Klevan
  • Patent number: 11535912
    Abstract: An alloy for structural direct-writing additive manufacturing comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanide (La) and a combination thereof, and a eutectic intermetallic present in said alloy in an amount ranging from about 0.5 wt. % to 7.5 wt. %. The invention is also directed to a method of structural direct-write additive manufacturing using the above-described alloy, as well as 3D objects produced by the method. The invention is also directed to methods of producing the above-described alloy.
    Type: Grant
    Filed: June 29, 2021
    Date of Patent: December 27, 2022
    Assignees: UT-Battelle, LLC, Eck Industries, Inc.
    Inventors: Orlando Rios, David Weiss, Zachary C. Sims, William G. Carter, Michael S. Kesler
  • Patent number: 11534826
    Abstract: A method for producing a metal shaped article having a porous structure includes a mold formation step of forming a mold having a plurality of columnar structures extending from a substrate by performing a resin material supply step of supplying a liquid containing a resin material to a plurality of places of the substrate at intervals in two directions crossing each other, and a curing step of curing the liquid, a sintering target material supply step of supplying a sintering target material to the mold, a removal step of removing the substrate, a degreasing step of degreasing the columnar structures, and a sintering step of sintering the sintering target material.
    Type: Grant
    Filed: July 24, 2020
    Date of Patent: December 27, 2022
    Inventors: Eiji Okamoto, Ichiro Uechi
  • Patent number: 11510783
    Abstract: The present invention disclosed a method of producing a three-dimensional porous tissue in-growth structure. The method includes the steps of depositing a first layer of metal powder and scanning the first layer of metal powder with a laser beam to form a portion of a plurality of predetermined unit cells. Depositing at least one additional layer of metal powder onto a previous layer and repeating the step of scanning a laser beam for at least one of the additional layers in order to continuing forming the predetermined unit cells. The method further includes continuing the depositing and scanning steps to form a medical implant.
    Type: Grant
    Filed: August 13, 2021
    Date of Patent: November 29, 2022
    Assignees: Howmedica Osteonics Corp.
    Inventors: William O'Neill, Christopher J. Sutcliffe, Eric Jones, Robin Stamp