Patents Examined by Danny N Kang
  • Patent number: 11814694
    Abstract: In order to provide an economical method for producing a weapon barrel, in which a considerable plasticisation of the barrel inner wall and thus of the twist profile is avoided when armour-piercing ammunition is shot, in particular in the case of an intense firing sequence, it is proposed not to introduce the twist profile of the weapon barrel into a barrel blank, the material of which has its end strength already as a result of hardening and tempering, but has a lower strength level (approximately 800-1000 MPa). Only once the twist profile has been formed by extrusion or hammering is the steel hardened and tempered to a predefined strength value >1000 MPa, and is the barrel blank that is provided with the twist profile mechanically processed further.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: November 14, 2023
    Assignee: Rheinmetall Waffe Munition GmbH
    Inventors: Gert Schlenkert, Ulrich Keller
  • Patent number: 11814713
    Abstract: Described herein are methods of processing heat treatable aluminum alloys using an accelerated aging step, along with aluminum alloy products prepared according to the methods. The methods of processing the heat treatable alloys described herein provide a more efficient method for producing aluminum alloy products having the desired strength and formability properties. For example, conventional methods of processing alloys can require 24 hours of aging. The methods described herein, however, substantially reduce the aging time, often requiring eight hours or less of aging time.
    Type: Grant
    Filed: November 11, 2019
    Date of Patent: November 14, 2023
    Assignee: Novelis Inc.
    Inventors: Cedric Wu, Rajeev G. Kamat, Yudie Yuan, David Leyvraz, Julie Richard, Rahul Vilas Kulkarni, Peter Lloyd Redmond, Yi Wang, Rajasekhar Talla, Rashmi Ranjan Mohanty, Tudor Piroteala
  • Patent number: 11814701
    Abstract: Aluminum-magnesium-manganese-zirconium-inoculant alloys that exhibit high strength, good ductility, high creep resistance, high thermal stability and durability.
    Type: Grant
    Filed: September 6, 2019
    Date of Patent: November 14, 2023
    Assignee: NanoAL LLC
    Inventors: Nhon Q. Vo, Francisco U. Flores, Davaadorj Bayansan, Evander Ramos
  • Patent number: 11807929
    Abstract: Nickel-cobalt materials, methods of forming a nickel-cobalt material, and methods of thermally stabilizing a nickel-cobalt material are provided. A nickel-cobalt material may include a metal matrix composite with amorphous regions and crystalline regions substantially encompassed by a nanocrystalline grain structure with a grain size distribution of about 50 nanometers to about 800 nanometers, and the nanocrystalline grain structure may include widespread intragranular twinning. The metal matrix composite may have a chemical makeup that includes nickel, cobalt, and a dopant such as phosphorus and/or boron. A nickel-cobalt material may be heat treated within a first temperature zone below the onset temperature for grain growth and then within a second temperature zone above the onset temperature for grain growth in the material. Chemical composition and heat treatment may yield a thermally stabilized nickel-cobalt material.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: November 7, 2023
    Assignee: Unison Industries, LLC
    Inventors: Gordon Tajiri, Emily Marie Phelps, Joseph Richard Schmitt, Lakshmi Krishnan, Guru Venkata Dattu Jonnalagadda, Gary Stephen Shipley, Ashley Rose Dvorak
  • Patent number: 11801558
    Abstract: A three-dimensional PBF-AM apparatus includes a stage on which a powder material is spread, and a tubular build box disposed in a state of surrounding the stage. The build box includes a side wall portion having a first tubular member surrounding the stage and a second tubular member surrounding the stage with the first tubular member interposed therebetween and forming a space with the first tubular member, and moreover, a vacuum heat insulating layer can be formed inside the side wall portion by vacuuming the space.
    Type: Grant
    Filed: August 12, 2022
    Date of Patent: October 31, 2023
    Assignee: JEOL Ltd.
    Inventors: Tatsuo Naruse, Ayumu Miyakita, Yohei Daino
  • Patent number: 11802327
    Abstract: A method is used to fabricate a hot-rolled steel having a yield strength greater than 550 MPa and an impact toughness of at least 27 J at a temperature of -40° F. In one embodiment, the yield strength is greater than 690 MPa. The method includes melting steel to create melted steel. The melted steel is poured into a mold. The metal steel is continuously cast into a steel slab. The steel slab is heated to maintain a predetermined temperature. The steel slab is rolled to reduce the thickness to a predetermined thickness to create a hot-rolled steel sheet.
    Type: Grant
    Filed: October 2, 2020
    Date of Patent: October 31, 2023
    Assignee: Big River Steel, LLC
    Inventors: Amar K De, Denis Hennessy, Chirag R. Mahimkar
  • Patent number: 11786973
    Abstract: A method for additively manufacturing components includes additively printing a metallic preform such that the preform contains a predetermined amount of porosity. Furthermore, the method includes working the additively printed preform such that the preform incurs a predetermined amount of deformation. Moreover, the method includes heat treating the worked preform to form a final component.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: October 17, 2023
    Assignee: General Electric Company
    Inventors: Douglas Gerard Konitzer, Andrew William Emge, Andrew Ezekiel Wessman
  • Patent number: 11781203
    Abstract: The present invention relates to a method for the economic production of light structural components with high flexibility in the geometry attainable. It also relates to the material required for the manufacturing of those parts. The method of the present invention allows a very fast manufacturing of the parts. The method of the present invention also allows the economic manufacturing of components with intricate internal geometries (such as for example cooling or heating circuits).
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: October 10, 2023
    Assignee: INNOMAQ 21, S.L.
    Inventor: Isaac Valls Anglés
  • Patent number: 11773460
    Abstract: The steel pipe according to the present disclosure contains a chemical composition consisting of, in mass %, C: 0.25 to 0.50%, Si: 0.05 to 0.50%, Mn: 0.05 to 1.00%, P: 0.025% or less, S: 0.0050% or less, Al: 0.005 to 0.100%, Cr: 0.30 to 1.50%, Mo: 0.25 to 3.00%, Ti: 0.002 to 0.050%, N: 0.0010 to 0.0100% and O: 0.0030% or less, with the balance being Fe and impurities. The steel pipe contains an amount of dissolved C within a range of 0.010 to 0.050 mass %. The tensile yield strength in the axial direction and the circumferential direction is 862 to 965 MPa, and the yield ratio in the axial direction is 90% or more. The tensile yield strength in the circumferential direction is 30 to 80 MPa higher than the compressive yield strength in the circumferential direction.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: October 3, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuji Arai, Shinji Yoshida, Atsushi Soma, Hiroki Kamitani
  • Patent number: 11760009
    Abstract: A three-dimensional shaped article production method is a three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers and includes a first metal powder supply step of supplying a first metal powder having a first average particle diameter to a shaping table, a layer formation step of forming the layer by compressing the first metal powder supplied to the shaping table, a first liquid supply step of supplying a first liquid containing a binder and a second metal powder having a second average particle diameter that is an average particle diameter 1/10 or more and ½ or less the first average particle diameter to at least a portion of a constituent region of the three-dimensional shaped article, a second liquid supply step of supplying a second liquid that contains a binder, but does not contain a metal powder to at least a portion of a surface layer region in the constituent region, and a sintering step of sintering a metal in the constituent region by
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: September 19, 2023
    Assignee: Seiko Epson Corporation
    Inventor: Akihiko Tsunoya
  • Patent number: 11761068
    Abstract: An austenitic stainless steel alloy having antibacterial properties, corrosion resistance properties, and good hardness and strength is provided. A method of manufacturing by gas atomization, metal additive manufacturing, and heat treatment is also provided. The stainless steel alloy composition and powder consisting of chromium (Cr), molybdenum (Mo), manganese (Mn), nickel (Ni), copper (Cu), silicon (Si), nitrogen (N), carbon (C) and iron (Fe) is described. The alloy can be processed into spherical powder by gas atomization or other methods suitable for metal additive manufacturing or metal 3D printing. The powder can be processed by metal additive manufacturing into articles. Heat treatment promotes the formation of copper nanoprecipitates leading to excellent antibacterial properties and good mechanical properties. The constituent elements of the alloy provide for good corrosion resistance.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: September 19, 2023
    Assignee: Blue Point Materials Research LLC
    Inventor: Ratna Prakash Kolli
  • Patent number: 11738504
    Abstract: An object shaping method includes a step of forming a powder layer using first powder, a step of placing second powder having an average particle diameter smaller than an average particle diameter of the first powder at a part of a region of the powder layer, and a first heating step of heating the powder layer in which the second powder is placed. The average particle diameter is equal to or larger than 1 nm and equal to or smaller than 500 nm, and the first heating step performs heating the powder layer at a temperature at which particles contained in the second powder are sintered or melted.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: August 29, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Akira Sugiyama, Hirokazu Usami, Yohei Masada, Takaharu Aotani
  • Patent number: 11731214
    Abstract: A method of additively manufacturing includes determining a track for manufacturing a layer of a component with a powder blend; traversing the track with a conditioning energy beam to cause sintering of powder particles along a denuded region within the powder blend; and traversing the track with a melting energy beam subsequent to the conditioning energy beam to from the layer of the component. An additive manufacturing system includes a build chamber that contains a powder blend; a controller operable to determine a track for manufacturing a layer of a component with the powder blend in the build chamber; a conditioning energy beam directed along the track by the controller to cause sintering of powder particles along a denuded region within the powder blend; and a melting energy beam directed along the track by the controller subsequent to the conditioning energy beam to form the layer of the component.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: August 22, 2023
    Assignee: Raytheon Technologies Corporation
    Inventors: Sergei F. Burlatsky, David Ulrich Furrer
  • Patent number: 11732532
    Abstract: A cutting element comprises a supporting substrate, a cutting table comprising a hard material attached to the supporting substrate, and a fluid flow pathway extending through the supporting substrate and the cutting table. The fluid flow pathway is configured to direct fluid delivered to an outermost boundary of the supporting substrate through internal regions of the supporting substrate and the cutting table. A method of forming a cutting element and an earth-boring tool are also described.
    Type: Grant
    Filed: February 13, 2020
    Date of Patent: August 22, 2023
    Assignee: BAKER HUGHES HOLDINGS LLC
    Inventors: Wanjun Cao, Xu Huang, Steven W. Webb, Bo Yu
  • Patent number: 11725302
    Abstract: An insert fixture for use in the manufacture of a single crystal component by a hot isostatic pressing process. The insert fixture comprising: at least a lower plate separated from an upper plate by interconnecting members. The upper plate comprises at least a slot for the insertion of the single crystal component. The lower plate features a related engagement feature for engaging with the single crystal component. The insert fixture may be cast from a ceramic material. The insert fixture may be cast from an alumina ceramic or molybdenum alloy. The interconnecting members may be made from a molybdenum alloy.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: August 15, 2023
    Assignees: ROLLS-ROYCE plc, ROLLS-ROYCE DEUTSCHLAND LTD & CO KG
    Inventors: Felix Biernot, Toma D Nikolov, Priyesh R Patel, Justin P M Tsang
  • Patent number: 11721361
    Abstract: There are provided: an aluminum alloy substrate for a magnetic disk, the aluminum alloy substrate including an aluminum alloy including 0.4 to 3.0 mass % of Fe and the balance of Al and unavoidable impurities, in which second phase particles having a longest diameter of 0.5 ?m or more and less than 2.0 ?m are dispersed at a distribution density of 5000 particles/mm2 or more; a method for producing the same; and a magnetic disk using the aluminum alloy substrate for a magnetic disk.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: August 8, 2023
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro Kitawaki, Takuya Murata, Makoto Yonemitsu, Yu Matsui, Yasuo Fujii, Ryo Sakamoto, Takashi Nakayama, Wataru Kumagai
  • Patent number: 11713682
    Abstract: A method of forming a passage in a turbine component includes: using an additive manufacturing process to form a first support structure on a first surface of the turbine component; forming a second support structure on a second surface of the turbine component, the second support structure being spaced apart from the first support structure; and forming a passage in the turbine component between the first and second support structures.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: August 1, 2023
    Assignee: General Electric Company
    Inventor: Ronald Scott Bunker
  • Patent number: 11702714
    Abstract: A precipitation hardenable, martensitic stainless steel is disclosed. The alloy has the following broad composition in weight percent. Ni 10.5-12.5 Co 1.0-6.0 Mo 1.0-4.0 Ti 1.5-2.0 Cr ?8.5-11.5 Al Up to 0.5 Mn ?1.0 max. Si 0.75 max. B 0.01 max. The balance of the alloy is iron and the usual impurities found in commercial grades of precipitation hardenable martensitic stainless steels as known to those skilled in the state of the art in melting practice for such steels. A method of making parts from the alloy and an article of manufacture made from the alloy are also described.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: July 18, 2023
    Assignee: CRS HOLDINGS, LLC
    Inventors: Wesley T. Roth, Alberto O. Polar-Rosas, Andrea Ricci, Stephane A. Forsik
  • Patent number: 11697158
    Abstract: A three-dimensional shaping method includes a molded body forming step of forming a molded body having a plurality of projection portions using a material containing a powder and a binder, a supporting step of supporting the molded body by a support having groove portions at positions configured to insert each of the projection portions in a state where the plurality of projection portions are inserted into the groove portions, and a sintering step of sintering the powder by heating the molded body in a state of being supported by the support, wherein the groove portion is extended from an insertion position of the projection portion in a specified direction that specifies a direction of shrinkage of the molded body by performing the sintering step.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: July 11, 2023
    Assignee: Seiko Epson Corporation
    Inventor: Akihiko Tsunoya
  • Patent number: 11697870
    Abstract: A method of producing a beta-titanium alloy elongated product form having a chemical composition as specified in UNS R58150 or ASTM F2066-13. The method comprises solution treating, aging, straightening, stress-relief aging, and cooling the elongated product form. Articles of manufacture comprising or produced from beta-titanium alloy elongated product forms made according to the method also are disclosed.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: July 11, 2023
    Assignee: ATI PROPERTIES LLC
    Inventors: Mary E. Seals, Kayla J. Console, Patrick C. Markle