Patents Examined by Danny N Kang
  • Patent number: 11732532
    Abstract: A cutting element comprises a supporting substrate, a cutting table comprising a hard material attached to the supporting substrate, and a fluid flow pathway extending through the supporting substrate and the cutting table. The fluid flow pathway is configured to direct fluid delivered to an outermost boundary of the supporting substrate through internal regions of the supporting substrate and the cutting table. A method of forming a cutting element and an earth-boring tool are also described.
    Type: Grant
    Filed: February 13, 2020
    Date of Patent: August 22, 2023
    Assignee: BAKER HUGHES HOLDINGS LLC
    Inventors: Wanjun Cao, Xu Huang, Steven W. Webb, Bo Yu
  • Patent number: 11731214
    Abstract: A method of additively manufacturing includes determining a track for manufacturing a layer of a component with a powder blend; traversing the track with a conditioning energy beam to cause sintering of powder particles along a denuded region within the powder blend; and traversing the track with a melting energy beam subsequent to the conditioning energy beam to from the layer of the component. An additive manufacturing system includes a build chamber that contains a powder blend; a controller operable to determine a track for manufacturing a layer of a component with the powder blend in the build chamber; a conditioning energy beam directed along the track by the controller to cause sintering of powder particles along a denuded region within the powder blend; and a melting energy beam directed along the track by the controller subsequent to the conditioning energy beam to form the layer of the component.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: August 22, 2023
    Assignee: Raytheon Technologies Corporation
    Inventors: Sergei F. Burlatsky, David Ulrich Furrer
  • Patent number: 11725302
    Abstract: An insert fixture for use in the manufacture of a single crystal component by a hot isostatic pressing process. The insert fixture comprising: at least a lower plate separated from an upper plate by interconnecting members. The upper plate comprises at least a slot for the insertion of the single crystal component. The lower plate features a related engagement feature for engaging with the single crystal component. The insert fixture may be cast from a ceramic material. The insert fixture may be cast from an alumina ceramic or molybdenum alloy. The interconnecting members may be made from a molybdenum alloy.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: August 15, 2023
    Assignees: ROLLS-ROYCE plc, ROLLS-ROYCE DEUTSCHLAND LTD & CO KG
    Inventors: Felix Biernot, Toma D Nikolov, Priyesh R Patel, Justin P M Tsang
  • Patent number: 11721361
    Abstract: There are provided: an aluminum alloy substrate for a magnetic disk, the aluminum alloy substrate including an aluminum alloy including 0.4 to 3.0 mass % of Fe and the balance of Al and unavoidable impurities, in which second phase particles having a longest diameter of 0.5 ?m or more and less than 2.0 ?m are dispersed at a distribution density of 5000 particles/mm2 or more; a method for producing the same; and a magnetic disk using the aluminum alloy substrate for a magnetic disk.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: August 8, 2023
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro Kitawaki, Takuya Murata, Makoto Yonemitsu, Yu Matsui, Yasuo Fujii, Ryo Sakamoto, Takashi Nakayama, Wataru Kumagai
  • Patent number: 11713682
    Abstract: A method of forming a passage in a turbine component includes: using an additive manufacturing process to form a first support structure on a first surface of the turbine component; forming a second support structure on a second surface of the turbine component, the second support structure being spaced apart from the first support structure; and forming a passage in the turbine component between the first and second support structures.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: August 1, 2023
    Assignee: General Electric Company
    Inventor: Ronald Scott Bunker
  • Patent number: 11702714
    Abstract: A precipitation hardenable, martensitic stainless steel is disclosed. The alloy has the following broad composition in weight percent. Ni 10.5-12.5 Co 1.0-6.0 Mo 1.0-4.0 Ti 1.5-2.0 Cr ?8.5-11.5 Al Up to 0.5 Mn ?1.0 max. Si 0.75 max. B 0.01 max. The balance of the alloy is iron and the usual impurities found in commercial grades of precipitation hardenable martensitic stainless steels as known to those skilled in the state of the art in melting practice for such steels. A method of making parts from the alloy and an article of manufacture made from the alloy are also described.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: July 18, 2023
    Assignee: CRS HOLDINGS, LLC
    Inventors: Wesley T. Roth, Alberto O. Polar-Rosas, Andrea Ricci, Stephane A. Forsik
  • Patent number: 11697870
    Abstract: A method of producing a beta-titanium alloy elongated product form having a chemical composition as specified in UNS R58150 or ASTM F2066-13. The method comprises solution treating, aging, straightening, stress-relief aging, and cooling the elongated product form. Articles of manufacture comprising or produced from beta-titanium alloy elongated product forms made according to the method also are disclosed.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: July 11, 2023
    Assignee: ATI PROPERTIES LLC
    Inventors: Mary E. Seals, Kayla J. Console, Patrick C. Markle
  • Patent number: 11697158
    Abstract: A three-dimensional shaping method includes a molded body forming step of forming a molded body having a plurality of projection portions using a material containing a powder and a binder, a supporting step of supporting the molded body by a support having groove portions at positions configured to insert each of the projection portions in a state where the plurality of projection portions are inserted into the groove portions, and a sintering step of sintering the powder by heating the molded body in a state of being supported by the support, wherein the groove portion is extended from an insertion position of the projection portion in a specified direction that specifies a direction of shrinkage of the molded body by performing the sintering step.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: July 11, 2023
    Assignee: Seiko Epson Corporation
    Inventor: Akihiko Tsunoya
  • Patent number: 11692240
    Abstract: The invention relates to a process for manufacturing a part comprising a formation of successive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined using a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as solder, the solder being subjected to an input of energy so as to start to melt and to constitute, by solidifying, said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n). The process is characterized in that the solder (25) is an aluminum alloy comprising at least the following alloy elements: —Fe, in a weight fraction of from 1 to 3.7%, preferably from 1 to 3.6%; —Zr and/or Hf and/or Er and/or Sc and/or Ti, in a weight fraction of from 0.5 to 4%, preferably from 1 to 4%, more preferably from 1.5 to 3.5%, even more preferably from 1.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: July 4, 2023
    Assignee: C-TEC Constellium Technology Center
    Inventor: Bechir Chehab
  • Patent number: 11674196
    Abstract: A steel reinforcing bar contains 0.06 wt % to 0.11 wt % carbon, more than 0 and not more than 0.25 wt % silicon, 0.8 wt % or more and less than 2.0 wt % manganese, more than 0 and not more than 0.01 wt % phosphorus, more than 0 and not more than 0.01 wt % sulfur, 0.01 to 0.03 wt % aluminum, 0.50 to 1.00 wt % nickel, 0.027 to 0.125 wt % molybdenum, more than 0 and not more than 0.25 wt % chromium, more than 0 and not more than 0.28 wt % copper, more than 0 and not more than 0.01 wt % nitrogen, and the remainder being iron and unavoidable impurities. The reinforcing bar has a surface layer and a core. The surface layer has a hardened layer of tempered martensite, and the core has a mixed structure of bainite, ferrite and pearlite.
    Type: Grant
    Filed: January 22, 2018
    Date of Patent: June 13, 2023
    Assignee: Hyundai Steel Company
    Inventors: Jun Ho Chung, Tae Hyung Kim, Ju Sang Lee, Se Jin Kim, Kyoung Rok Lim
  • Patent number: 11677279
    Abstract: The magnet material is represented by a composition formula 1: (R1-xYx)aMbAc, where R is at least one element selected from the group consisting of rare-earth elements, M is at least one element selected from the group consisting of Fe and Co, A is at least one element selected from the group consisting of N, C, B, H and P, x is a number satisfying 0.01?x?0.8, a is a number satisfying 4?a?20 atomic %, b is a number satisfying b=100?a?c atomic %, and c is a number satisfying 0?c?18 atomic %), and includes a main phase having a Th2Ni17 crystal structure. A concentration of the element M in the main phase is 89.6 atomic % or more.
    Type: Grant
    Filed: March 5, 2020
    Date of Patent: June 13, 2023
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Shinya Sakurada, Masaya Hagiwara, Keiko Okamoto
  • Patent number: 11660669
    Abstract: A three-dimensional shaped article production method is a three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers and includes a first metal powder supply step of supplying a first metal powder having a first average particle diameter to a shaping table, a layer formation step of forming the layer by compressing the first metal powder supplied to the shaping table, a first liquid supply step of supplying a first liquid containing a second metal powder having a second average particle diameter and a binder to a portion of a constituent region of the three-dimensional shaped article, a second liquid supply step of supplying a second liquid containing at least either the second meal powder at a lower concentration than the first liquid or a third metal powder having a larger average particle diameter than the second average particle diameter and containing a binder to at least a portion of a surface layer region, and a sintering step of sintering a m
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: May 30, 2023
    Assignee: Seiko Epson Corporation
    Inventor: Akihiko Tsunoya
  • Patent number: 11649527
    Abstract: A wear resistant hydraulics system includes a first copper-based alloy having a formula (I), CuaSnbZncMd, where M is a combination of up to six transition metals, metalloids, and/or alkali metals, a is any number between 0.50 and 0.93, b is any number between 0.00 and 0.07, c is any number between 0.00 and 0.40, and d is any number between 0.01 and 0.40, and a second copper-based alloy including at least 50 wt. % of Cu, based on the total weight of the alloy; and at least one compound of formula (II) AxBy, where A is Cu, Sn, or Zn, B is Co, Cr, In, Mn, Mo, Ni, Rb, Sb, Te, or Ti, x is any number between 1 and 53, and y is any number between 1 and 16, the first or second alloy having a bulk modulus KVRH value of about 70 to 304 GPa.
    Type: Grant
    Filed: January 19, 2021
    Date of Patent: May 16, 2023
    Assignee: Robert Bosch GmbH
    Inventors: Soo Kim, Michael Weathersbee, Charles Tuffile
  • Patent number: 11649535
    Abstract: A method of forming a high strength aluminum alloy is disclosed. The method includes solutionizing to a temperature ranging from about 5° C. above a standard solutionizing temperature to about 5° C. below an incipient melting temperature for the aluminum material to form a heated aluminum material, which is then quenched. The aluminum material includes at least one of magnesium and silicon as a secondary component at a concentration of at least 0.2% by weight. The cooled aluminum material is subjected to ECAE processing using one of isothermal conditions and non-isothermal conditions. Isothermal conditions include having a billet and a die at the same temperature from about 80° C. to about 200° C. Non-isothermal conditions include having a billet at a temperature from about 80° C. to about 200° C. and a die at a temperature of at most 100° C. The aluminum material is than aged at a temperature from about 100° C. to about 175° C.
    Type: Grant
    Filed: September 24, 2019
    Date of Patent: May 16, 2023
    Assignee: Honeywell International Inc.
    Inventors: Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick Underwood
  • Patent number: 11643707
    Abstract: Provided is a corrosion-resistant CuZn alloy, in which: the Zn content is 36.8 to 56.5 mass % and the balance is Cu and inevitable impurities; and the ?-phase surface area percentage is 99.9% or greater.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: May 9, 2023
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Masahiro Takahata
  • Patent number: 11643700
    Abstract: A high-strength steel includes a steel structure with: in area fraction, 60.0% to less than 90.0% of ferrite, 0% to less than 5.0% of unrecrystallized ferrite, 2.0% to 25.0% of martensite, 0% to 5.0% of carbide, and 0% to 3.0% of bainite; in volume fraction, more than 7.0% of retained austenite; in a cross-sectional view of 100 ?m×100 ?m, a value obtained by dividing number of retained austenite that are not adjacent to retained austenite whose crystal orientations are different by a total number of retained austenite being less than 0.80, an average crystal grain size of the ferrite being 6.0 ?m or less, an average crystal grain size of the retained austenite being 3.0 ?m or less, and a value obtained by dividing, by mass %, an average content of Mn in the retained austenite by an average content of Mn in steel being 1.50 or more.
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: May 9, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshiyasu Kawasaki, Kazuki Endo, Yuki Toji, Yoshimasa Funakawa, Satoshi Maeda, Mai Aoyama
  • Patent number: 11634785
    Abstract: A steel material showing excellent hydrogen-induced cracking resistance according to an aspect of the present invention comprises, in weight %, 0.10-0.25% of C, 0.05-0.50% of Si, 1.0-2.0% of Mn, 0.005-0.1% of Al, 0.010% or less of P, 0.0015% or less of S, 0.001-0.03% of Nb, 0.001-0.03% of V, 0.01-0.15% of Mo, 0.01-0.50% of Cu, 0.05-0.50% of Ni, and the remainder being Fe and unavoidable impurities, and has a thickness of 100-300 mm. The maximum size of pores formed inside can be 1 ?m or less.
    Type: Grant
    Filed: December 24, 2018
    Date of Patent: April 25, 2023
    Assignee: POSCO CO., LTD
    Inventor: Dae-Woo Kim
  • Patent number: 11623278
    Abstract: An expeditionary additive manufacturing (ExAM) system for manufacturing metal parts includes a mobile foundry system configured to produce an alloy powder from a feedstock, and an additive manufacturing system configured to fabricate a part using the alloy powder. The additive manufacturing system includes a computer system having parts data and machine learning programs in signal communication with a cloud service. The parts data can include material specifications, drawings, process specifications, assembly instructions, and product verification requirements for the part. An expeditionary additive manufacturing (ExAM) method for making metal parts includes the steps of transporting the mobile foundry system and the additive manufacturing system to a desired location; making the alloy powder at the location using the mobile foundry system; and building a part at the location using the additive manufacturing system.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: April 11, 2023
    Assignee: MolyWorks Materials Corporation
    Inventors: Christopher Paul Eonta, Andrew VanOs LaTour, Matthew Charles, Tom Reed, Kai Prager
  • Patent number: 11618076
    Abstract: A process for synthesizing a material, includes: (a) providing a plurality of powders including at least one lithiated powder including lithium, at least one TM powder including, for more than 95.0% of its mass, a transition metal chosen from titanium; cobalt, manganese, nickel, niobium, tin, iron and mixtures thereof, and at least one chalcogen powder including, for more than 95.0% of its mass, a chalcogen element chosen from sulfur, selenium, tellurium and mixtures thereof, (b) preparing a particulate mixture by mixing all the powders of the plurality or by mixing one of the powders of the plurality with a milled material obtained by; milling a particulate assembly formed by mixing at least two of the other powders of the plurality, and (c) milling the particulate fixture to form the material.
    Type: Grant
    Filed: September 19, 2019
    Date of Patent: April 4, 2023
    Assignee: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
    Inventors: Yagmur Celasun, Jean-Francois Colin, Sebastien Martinet, David Peralta
  • Patent number: 11613790
    Abstract: The present invention relates to a method for producing an article out of a maraging steel, wherein the article is successively subjected to a solution annealing and heat treatment, wherein the steel has the following composition in weight percent: C=0.01-0.05 Si=0.4-0.8 Mn=0.1-0.5 Cr=12.0-13.0 Ni=9.5-10.5 Mo=0.5-1.5 Ti=0.5-1.5 Al=0.5-1.5 Cu=0.0-0.05 Residual iron and smelting-induced impurities.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: March 28, 2023
    Assignee: voestalpine Bohler Edelstahl GmbH & Co. KG
    Inventors: Ronald Schnitzer, Harald Leitner