Patents Examined by Dean Mazzola
  • Patent number: 11608545
    Abstract: A conductive supporting member includes an outer portion that includes a Cu matrix phase and a second phase dispersed in the Cu matrix phase and containing a Cu—Zr compound and that has an alloy composition represented by Cu-xZr (x is atomic % of Zr and 0.5?x?16.7 is satisfied) and an inner portion that is present on an inner side of the outer portion, is formed of a metal containing Cu, and has higher conductivity than the outer portion.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: March 21, 2023
    Assignees: NGK Insulators, Ltd., Tohoku University
    Inventors: Takashi Goto, Hirokazu Katsui, Naokuni Muramatsu, Takanari Nakajima
  • Patent number: 11607734
    Abstract: Methods for the manufacture of fine metal powders from metal carboxylate compounds such as metal oxalate compounds. The method includes decomposing particulates of the metal oxalate compound by heating to a decomposition temperature in the presence of a dilute hydrogen gas to decompose the metal oxalate compound, and forming a fine metal powder by heating to a higher refining temperature to remove contaminants from the metal powder. The method may include the conversion of a non-oxalate metal compound to a hydrated metal oxalate and the dehydration of the hydrated metal oxalate before decomposition to the metal. The method is applicable to the production of a wide variety of metals, and is particularly applicable to the production of rare earth metals of high purity and fine particle size.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: March 21, 2023
    Assignee: HELA NOVEL METALS LLC
    Inventor: Henry W. Kasaini
  • Patent number: 11602791
    Abstract: A process for additive manufacturing of a metal alloy material is provided that includes: a) providing a feedstock powder comprising base powder particles with nanoparticles attached to surfaces of the base powder particles; b) providing an additive manufacturing system with a laser power source relatively movable at a scan speed; c) wherein the additive manufacturing system has a process window for the feedstock powder; and d) exposing the feedstock powder to a predetermined power input from the laser power source at a predetermined scan speed to produce the metal alloy material. The concentration by volume of nanoparticles within the feedstock powder is such that independent first and second microstructures may be produced within the metal alloy material.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: March 14, 2023
    Assignee: Raytheon Technologies Corporation
    Inventors: John A. Sharon, Paul Sheedy, Ranadip Acharya, Vijay Narayan Jagdale
  • Patent number: 11591683
    Abstract: There is provided a method of treating a nickel base super alloy (NiSa) article. First, the NiSa article having fine grains is obtained. The NiSa article has a uniform distribution of the fine grains and substantially uniform mechanical properties throughout. One or more regions within the NiSa article are mechanically deformed. Then, the NiSa article is heat treated to obtain coarse grains in the one or more regions, the coarse grains having a size that is larger than that of the fine grains of the NiSa article outside of the one or more regions.
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: February 28, 2023
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Thomas Georges, Orlando Scalzo, Marc Lorenzo Campomanes
  • Patent number: 11590568
    Abstract: Disclosed herein are embodiments of methods, devices, and assemblies for processing feedstock materials using microwave plasma processing. Specifically, the feedstock materials disclosed herein pertains to scrap materials, dehydrogenated or non-hydrogenated feed material, recycled used powder, and gas atomized powders. Microwave plasma processing can be used to spheroidize and remove contaminants. Advantageously, microwave plasma processed feedstock can be used in various applications such as additive manufacturing or powdered metallurgy (PM) applications that require high powder flowability.
    Type: Grant
    Filed: December 16, 2020
    Date of Patent: February 28, 2023
    Assignee: 6K Inc.
    Inventors: Sunil Bhalchandra Badwe, Scott Joseph Turchetti, Makhlouf Redjdal
  • Patent number: 11583920
    Abstract: An example of a method, for three-dimensional (3D) printing, includes applying a build material and patterning at least a portion of the build material. The patterning includes selectively applying a wetting amount of a binder fluid on the at least the portion of the build material and subsequently selectively applying a remaining amount of the binder fluid on the at least the portion of the build material. An area density in grams per meter square meter (gsm) of the wetting amount ranges from about 2 times less to about 30 times less than area density in gsm of the remaining amount.
    Type: Grant
    Filed: October 12, 2017
    Date of Patent: February 21, 2023
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell
  • Patent number: 11577343
    Abstract: A lead-free solder alloy may comprise tin, silver, copper, bismuth, cobalt, and antimony. The alloy may further comprise nickel. The silver may be present in an amount from about 2.0% to 2.8% by weight of the solder. The copper may be present in an amount from about 0.2% to 1.2% by weight of the solder. The bismuth may be present in an amount from about 0.0% to about 5.0% by weight of the solder. In some embodiments, the bismuth may be present in an amount from about 1.5% to 3.2% by weight of the solder. The cobalt may be present in an amount from about 0.001% to about 0.2% by weight of the solder. The antimony may be present in an amount between about 0.0% to about 0.1% by weight of the solder. The balance of the solder is tin.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: February 14, 2023
    Assignee: ALPHA ASSEMBLY SOLUTIONS INC.
    Inventors: Md Hasnine, Lik Wai Kho
  • Patent number: 11572609
    Abstract: Metallic matrix composites include a high strength titanium aluminide alloy matrix and an in situ formed aluminum oxide reinforcement. The atomic percentage of aluminum in the titanium aluminide alloy matrix can vary from 40% to 48%. Included are methods of making the metallic matrix composites, in particular, through the performance of an exothermic chemical reaction. The metallic matrix composites can exhibit low porosity.
    Type: Grant
    Filed: May 4, 2017
    Date of Patent: February 7, 2023
    Assignee: PARKER LODGE HOLDINGS LLC
    Inventor: Scott Richard Holloway
  • Patent number: 11529679
    Abstract: A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: December 20, 2022
    Assignee: Alps Alpine Co., Ltd.
    Inventors: Kinshiro Takadate, Hisato Koshiba, Shokan Yamashita
  • Patent number: 11527356
    Abstract: A method for producing a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet and a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet produced thereby is disclosed. More particularly, a method for producing a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth sintered magnet having a reduced content of a heavy rare earth element is disclosed, in which a hydrogen compound of a heavy rare earth is mainly used as a diffusion material in the production of the grain-boundary-diffused magnet so that a product having uniform and stable quality can be produced. The coercive force of the magnet can be increased while minimizing the amount of heavy rare earth used in the production of the grain-boundary-diffused magnet, by solving the problem that the heavy rare earth is not uniformly diffused into the magnet, and a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet produced thereby.
    Type: Grant
    Filed: June 14, 2019
    Date of Patent: December 13, 2022
    Assignee: STAR GROUP IND. CO., LTD.
    Inventors: Koon Seung Kong, Dong Hwan Kim
  • Patent number: 11511338
    Abstract: Described herein are compositions, methods, and systems for printing metal three-dimensional objects. In an example, described is a composition for three-dimensional printing comprising: a metal powder build material, wherein the metal powder build material has an average particle size of from about 10 ?m to about 250 ?m; and a binder fluid comprising: an aqueous liquid vehicle, and latex polymer particles dispersed in the aqueous liquid vehicle, wherein the latex polymer particles have an average particle size of from about 10 nm to about 300 nm.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: November 29, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, David Michael Ingle, Cory J Ruud
  • Patent number: 11492691
    Abstract: A method of case hardening a titanium part, including placing the titanium part within a chamber; evacuating or purging the chamber; heating the titanium part placed within the chamber; introducing a gas containing cyanogen into the chamber; and exposing the titanium part placed within the chamber to the introduced gas containing cyanogen.
    Type: Grant
    Filed: July 25, 2019
    Date of Patent: November 8, 2022
    Assignee: THE BOEING COMPANY
    Inventor: Joseph M. Greene
  • Patent number: 11473168
    Abstract: A method for recovery of platinum group metals from a spent catalyst is described. The method includes crushing the spent catalyst to obtain a catalyst particulate material including particles having a predetermined grain size. The method includes subjecting the catalyst particulate material in the reaction zone at a predetermined temperature for a predetermined time period in contact with solid chlorine-containing material and solid silicon-containing material to obtain volatile platinum group metal-containing chloride product, and cooling to convert the product into solid phase platinum group metal-containing materials.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: October 18, 2022
    Assignee: YEDA RESEARCH AND DEVELOPMENT CO. LTD.
    Inventors: Igor Lubomirsky, Valery Kaplan, Ilya Bronshtein
  • Patent number: 11458536
    Abstract: A method for producing a metal powder provided on the surface thereof with a glassy thin film, wherein a glassy substance is produced in the vicinity of the surface of the metal powder by spray pyrolysis from a solution that contains a thermally decomposable metal compound and a glass precursor that produces a glassy substance that does not form a solid solution with the metal produced from the metal compound by thermal decomposition, so as to form the metal powder provided on the surface thereof with the glassy thin film. The metal includes a base metal as a major component, and the solution contains 5 to 30 mass %, as the mass % with reference to the overall solution, of a reducing agent that is soluble in the solution and exhibits a reducing activity during the aforementioned step of heating.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: October 4, 2022
    Assignee: SHOEI CHEMICAL INC.
    Inventors: Mineto Iwasaki, Tetsuya Kimura
  • Patent number: 11447842
    Abstract: A method for manufacturing a high-strength steel bar can include the steps of: reheating a steel slab at a temperature ranging from 1000° C. to 1100° C., the steel slab including a certain amount of carbon (C), silicon (Si), manganese (Mn), phosphorus (P), sulfur (S), chromium (Cr), copper (Cu), nickel (Ni), molybdenum (Mo), aluminum (Al), vanadium (V), nitrogen (N), antimony (Sb), tin (Sn), and iron (Fe) and other inevitable impurities, The method can further include finish hot-rolling the reheated steel slab at a temperature of 850° C. to 1000° C., and cooling the hot-rolled steel to a martensite transformation start temperature (Ms (° C.)) through a tempcore process.
    Type: Grant
    Filed: October 20, 2017
    Date of Patent: September 20, 2022
    Assignee: Hyundai Steel Company
    Inventors: Jun Ho Chung, Won Hoe Kim, Jung Wook Park, Hyun Sub Kim
  • Patent number: 11441204
    Abstract: A method of manufacturing a cam piece for a continuously variable valve duration and a cam piece manufactured therefrom, and more particularly, to material and heat treatment conditions of a cam piece, may include manufacturing a cam piece by casting; heating the cam piece; maintaining a heating temperature; and salt-bathing the cam piece, in which the cam piece includes 3.2 to 4.2 wt % of carbon (C), 2.2 to 3.4 wt % of silicon (Si), and the balance iron (Fe), and may have a carbon equivalent value of 4.4 to 4.6.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: September 13, 2022
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Sung-Hwan Park
  • Patent number: 11441207
    Abstract: A method of continuously processing nickel-containing copper sulphide materials into blister copper, waste slag, and copper-nickel alloy includes oxidizing smelting along with SiO2 and CaO-containing fluxes and coal in a conversion furnace for conversion to produce blister copper, gases with concentration of SO2, and slag with an SiO2:CaO concentration ratio of 0.4:1 to 3:1, in which the sum of the iron, nickel, and cobalt is not more than 30 wt. %, at a specific oxygen consumption in the range of 150-240 Nm3 per ton of dry sulphide material, and depleting the slag in a separate reduction furnace, using a mixture of an oxygen-containing gas and a hydrocarbon fuel at an oxygen consumption coefficient (?) in a range of 0.5 to 0.9, while supplying coal in an amount of up to 15% of weight of the slag produced by the oxidizing smelting, to produce a waste slag and a copper-nickel alloy.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: September 13, 2022
    Assignee: Publichnoe Aktsionernoe Obschestvo “Gorno-Metallurgicheskaya Kompaniya Norilsky Nikel”
    Inventors: Leonid Borisovich Tsymbulov, Mihail Viktorovich Knyazev, Viktor Mihailovich Tozik, Sergei Petrovich Pigarev, Vladimir Borisovich Fomichev, Vladimir Ilich Lazarev, Sergei Yurevich Eroshevich, Viktor Aleksandrovich Ivanov
  • Patent number: 11426791
    Abstract: A method for producing a metal powder provided on the surface thereof with a glassy thin film, wherein a glassy substance is produced in the vicinity of the surface of the metal powder by spray pyrolysis from a solution that contains a thermally decomposable metal compound and a glass precursor that produces a glassy substance that does not form a solid solution with the metal produced from the metal compound by thermal decomposition, so as to form the metal powder provided on the surface thereof with the glassy thin film. The glass precursor is prepared such that the melting temperature TmM of the metal and the liquid phase temperature TmG of the mixed oxide of the glassy substance satisfy the following formula (1): ?100 [° C.]?(TmM?TmG)?500 [° C.]??(1).
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: August 30, 2022
    Assignee: SHOEI CHEMICAL INC.
    Inventors: Mineto Iwasaki, Tetsuya Kimura
  • Patent number: 11408055
    Abstract: The present invention relates to a copper alloy production method and a method for manufacturing foil from a copper alloy, and the copper alloy production method of the present invention includes: a metal oxide preparing process of preparing at least two metals, including copper, each of which is in the form of a metal oxide, a nano powder producing process of pulverizing the metal oxides to produce metal oxide nano powder having a nano size, and an alloy producing process of heat-treating the metal oxide nano powder to produce an alloy, whereby, when a copper alloy is produced, precipitates can be minimized, the characteristics of the alloy can be optimized, and the generation of oxides on the outer wall of a molten metal furnace can be suppressed.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: August 9, 2022
    Assignee: SOLUETA CO., LTD.
    Inventors: Eui-Hong Min, Sang-Ho Cho, Buck-Keun Choi
  • Patent number: 11400515
    Abstract: The production of engine parts with a complex geometrical structure. More particularly, a method for producing a complex part, comprising making available a first component, having a thermal expansion coefficient of the first component; a first joining surface; and a first bearing surface; making available a second component, having a thermal expansion coefficient of the second component; a second joining surface; a second bearing surface; and making available a jacket element, having a thermal expansion coefficient of the jacket element; and a jacket-element bearing surface; and heating the first component, the second component and the jacket element from a first temperature to a second temperature in order to carry out a joining process on the first component and the second component. Furthermore, a part, in particular for a gas turbine engine for an aircraft, and to a gas turbine engine of this kind.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: August 2, 2022
    Assignee: ROLLS-ROYCE DEUTSCHLAND LTD & CO KG
    Inventors: Ralf Mueller, Enrico Daenicke