Patents Examined by Dean Mazzola
-
Patent number: 11441204Abstract: A method of manufacturing a cam piece for a continuously variable valve duration and a cam piece manufactured therefrom, and more particularly, to material and heat treatment conditions of a cam piece, may include manufacturing a cam piece by casting; heating the cam piece; maintaining a heating temperature; and salt-bathing the cam piece, in which the cam piece includes 3.2 to 4.2 wt % of carbon (C), 2.2 to 3.4 wt % of silicon (Si), and the balance iron (Fe), and may have a carbon equivalent value of 4.4 to 4.6.Type: GrantFiled: October 11, 2019Date of Patent: September 13, 2022Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: Sung-Hwan Park
-
Patent number: 11441207Abstract: A method of continuously processing nickel-containing copper sulphide materials into blister copper, waste slag, and copper-nickel alloy includes oxidizing smelting along with SiO2 and CaO-containing fluxes and coal in a conversion furnace for conversion to produce blister copper, gases with concentration of SO2, and slag with an SiO2:CaO concentration ratio of 0.4:1 to 3:1, in which the sum of the iron, nickel, and cobalt is not more than 30 wt. %, at a specific oxygen consumption in the range of 150-240 Nm3 per ton of dry sulphide material, and depleting the slag in a separate reduction furnace, using a mixture of an oxygen-containing gas and a hydrocarbon fuel at an oxygen consumption coefficient (?) in a range of 0.5 to 0.9, while supplying coal in an amount of up to 15% of weight of the slag produced by the oxidizing smelting, to produce a waste slag and a copper-nickel alloy.Type: GrantFiled: September 26, 2016Date of Patent: September 13, 2022Assignee: Publichnoe Aktsionernoe Obschestvo “Gorno-Metallurgicheskaya Kompaniya Norilsky Nikel”Inventors: Leonid Borisovich Tsymbulov, Mihail Viktorovich Knyazev, Viktor Mihailovich Tozik, Sergei Petrovich Pigarev, Vladimir Borisovich Fomichev, Vladimir Ilich Lazarev, Sergei Yurevich Eroshevich, Viktor Aleksandrovich Ivanov
-
Patent number: 11426791Abstract: A method for producing a metal powder provided on the surface thereof with a glassy thin film, wherein a glassy substance is produced in the vicinity of the surface of the metal powder by spray pyrolysis from a solution that contains a thermally decomposable metal compound and a glass precursor that produces a glassy substance that does not form a solid solution with the metal produced from the metal compound by thermal decomposition, so as to form the metal powder provided on the surface thereof with the glassy thin film. The glass precursor is prepared such that the melting temperature TmM of the metal and the liquid phase temperature TmG of the mixed oxide of the glassy substance satisfy the following formula (1): ?100 [° C.]?(TmM?TmG)?500 [° C.]??(1).Type: GrantFiled: November 9, 2017Date of Patent: August 30, 2022Assignee: SHOEI CHEMICAL INC.Inventors: Mineto Iwasaki, Tetsuya Kimura
-
Patent number: 11408055Abstract: The present invention relates to a copper alloy production method and a method for manufacturing foil from a copper alloy, and the copper alloy production method of the present invention includes: a metal oxide preparing process of preparing at least two metals, including copper, each of which is in the form of a metal oxide, a nano powder producing process of pulverizing the metal oxides to produce metal oxide nano powder having a nano size, and an alloy producing process of heat-treating the metal oxide nano powder to produce an alloy, whereby, when a copper alloy is produced, precipitates can be minimized, the characteristics of the alloy can be optimized, and the generation of oxides on the outer wall of a molten metal furnace can be suppressed.Type: GrantFiled: March 30, 2018Date of Patent: August 9, 2022Assignee: SOLUETA CO., LTD.Inventors: Eui-Hong Min, Sang-Ho Cho, Buck-Keun Choi
-
Patent number: 11401595Abstract: A high-strength steel sheet having a TS of 780 MPa or more, excellent stretch flangeability, and excellent in-plane anisotropy of TS is provided. A high-strength steel sheet comprises: a predetermined chemical composition; a steel microstructure including, in area fraction, ferrite: 20% or more and 50% or less, lower bainite: 5% or more and 40% or less, martensite: 1% or more and 20% or less, and tempered martensite: 20% or less, and including, in volume fraction, retained austenite: 5% or more, the retained austenite having an average grain size of 2 ?m or less; and a texture having an inverse intensity ratio of ?-fiber to ?-fiber of 3.0 or less.Type: GrantFiled: August 29, 2017Date of Patent: August 2, 2022Assignee: JFE STEEL CORPORATIONInventors: Hidekazu Minami, Shinjiro Kaneko, Reiko Sugihara, Kazunori Tahara, Kazuma Mori
-
Patent number: 11400515Abstract: The production of engine parts with a complex geometrical structure. More particularly, a method for producing a complex part, comprising making available a first component, having a thermal expansion coefficient of the first component; a first joining surface; and a first bearing surface; making available a second component, having a thermal expansion coefficient of the second component; a second joining surface; a second bearing surface; and making available a jacket element, having a thermal expansion coefficient of the jacket element; and a jacket-element bearing surface; and heating the first component, the second component and the jacket element from a first temperature to a second temperature in order to carry out a joining process on the first component and the second component. Furthermore, a part, in particular for a gas turbine engine for an aircraft, and to a gas turbine engine of this kind.Type: GrantFiled: July 12, 2019Date of Patent: August 2, 2022Assignee: ROLLS-ROYCE DEUTSCHLAND LTD & CO KGInventors: Ralf Mueller, Enrico Daenicke
-
Patent number: 11371124Abstract: An Fe-based soft magnetic alloy is provided. The Fe-based soft magnetic alloy can be represented by empirical formula FeaBbCcCud, and in the empirical formula, a, b, c and d are atomic percent (at %) of the corresponding element and are respectively 78.5?a?86, 13.5?b+c?21 and 0.5?d?1.5. The alloy has a high saturated magnetic flux density, excellent high frequency characteristics and low coercivity, and thus greatly facilitates the development of use as high performance/high efficiency small/lightweight parts. Since manufacturing costs are very low and the components contained in an alloy are easily controlled in an alloy manufacturing process, thereby enabling mass production of the alloy, the present invention can be widely applied as magnetic parts of electric and electronic devices such as a high power laser, a high frequency power supply, a high-speed pulse generator, an SMPS, a high-pass filter, a low-loss high frequency transformer, a fast switch and wireless charging.Type: GrantFiled: January 6, 2017Date of Patent: June 28, 2022Assignees: INDUSTRY-UNVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY ERICA CAMPUS, AMOGREENTECH CO., LTD.Inventors: Jong Ryoul Kim, Min Kang, Woo Chul Kim, Han Ho Oh, Yong-Sul Song
-
Patent number: 11358219Abstract: Provided herein are methods of preparing a metal foam that include the steps of forming a metal foam precursor with a slurry comprising a metal component, a dispersant, a binder and an antisolvent, and sintering the metal foam precursor. Such methods may provide metal foams having various pore sizes. Methods further include forming a thin metal foam on a base material.Type: GrantFiled: July 6, 2018Date of Patent: June 14, 2022Inventors: So Jin Kim, Dong Woo Yoo, Jin Kyu Lee
-
Patent number: 11293084Abstract: An inexpensive sheet material of a copper alloy has excellent bending workability and excellent stress corrosion cracking resistance while maintaining high strength. The sheet material is produced by a method including melting and casting raw materials of a copper alloy which has a chemical composition having 17 to 32 wt. % of zinc, 0.1 to 4.5 wt. % of tin, 0.01 to 2.0 wt. % of silicon, 0.01 to 5.0 wt. % of nickel, and the balance being copper and unavoidable impurities; hot-rolling the cast copper alloy at 900° C. to 400° C.; cooling the hot-rolled copper alloy at 1 to 15° C./min. from 400° C. to 300° C.; cold-rolling the cooled copper alloy; recrystallization-annealing the cold-rolled copper alloy at 300 to 800° C.; and then, ageing-annealing the recrystallization-annealed copper alloy at 300 to 600° C.Type: GrantFiled: October 24, 2017Date of Patent: April 5, 2022Assignee: Dowa Metaltech Co., Ltd.Inventors: Naota Higami, Takanobu Sugimoto, Tomotsugu Aoyama, Hiroto Narieda
-
Patent number: 11279986Abstract: Provided is a cold-rolled high-strength steel having a tensile strength of not less than 1500 MPa and an excellent formability, the chemical elements thereof having the following mass percent ratios: 0.25%-0.40% of C, 1.50%-2.50% of Si, 2.0%-3.0% of Mn, 0.03%-0.06% of Al, P?0.02%, S?0.01%, N?0.01% and at least one of 0.1%-1.0% of Cr and 0.1%-0.5% of Mo, with the balance being Fe and other unavoidable impurities. The microstructure of the cold-rolled high-strength steel has 5%-20% of residual austenite and 70%-90% of martensite, and the carbon concentration ratio of the residual austenite to the martensite is greater than 3.5 and less than 15. The cold-rolled high-strength steel sheet has a high strength and an excellent formability through a rational ingredient design and microstructure control.Type: GrantFiled: September 20, 2017Date of Patent: March 22, 2022Assignee: BAOSHAN IRON & STEEL CO., LTD.Inventors: Shu Zhou, Yong Zhong, Li Wang
-
Patent number: 11279991Abstract: Provided is a body, a method for manufacturing the body and a method of using of the body for nuclear shielding in a nuclear reactor. The body may include boron, iron, chromium, carbon and tungsten.Type: GrantFiled: February 23, 2018Date of Patent: March 22, 2022Assignee: HYPERION MATERIALS & TECHNOLOGIES (Sweden) ABInventor: Jessica Marshall
-
Patent number: 11236427Abstract: The present disclosure provides systems and methods for in-line thermal flattening and enameling of steel sheets. The systems and methods include an in-line thermal flattening of a feed stock steel sheet and a subsequent enamel coating of the steel sheet. The resulting enamel coated steel sheet has improved flatness compared with other coated steel sheets that are enamel coated but do not undergo the in-line thermal flattening. The systems and methods allow the use of less expensive source materials without sacrificing quality in the finished enameled product.Type: GrantFiled: October 18, 2018Date of Patent: February 1, 2022Assignee: POLYVISION CORPORATIONInventor: Kevin Peter Buchanan
-
Patent number: 11232903Abstract: A method includes depositing a layer of alloy particles including rare earth permanent magnet phase above a substrate, laser scanning the layer while cooling the substrate to melt the particles, selectively initiate crystal nucleation, and promote columnar grain growth in a same direction as an easy axis of the rare earth permanent magnet phase. The method also includes repeating the depositing and scanning to form bulk anisotropic rare earth alloy magnet with aligned columnar grains.Type: GrantFiled: September 24, 2018Date of Patent: January 25, 2022Assignee: Ford Global Technologies, LLCInventors: Wanfeng Li, Feng Liang, Michael W. Degner
-
Patent number: 11220722Abstract: Provided are a steel sheet having a tensile strength of 950 MPa or more and good toughness and a method for manufacturing the same. The steel sheet has a specific composition and a metallographic structure containing: a ferrite area fraction of 30% or less (including 0%), a tempered martensite area fraction of 70% or more (including 100%), and a retained austenite area fraction of 4.5% or less (including 0%), wherein the average aspect ratio of an iron based carbide, precipitated in tempered martensite grains, having a grain size in the largest 10% is 3.5 or more.Type: GrantFiled: August 29, 2017Date of Patent: January 11, 2022Assignee: JFE Steel CorporationInventors: Noriaki Kohsaka, Yoshikazu Suzuki, Takeo Kikuchi, Yoshimasa Himei
-
Patent number: 11203803Abstract: A steel with high hardness and excellent toughness contains, in mass %, 0.55-1.10% C, 0.10-2.00% Si, 0.10-2.00% Mn, 0.030% or less P, 0.030% or less S, 1.10-2.50% Cr, and 0.010-0.10% Al, with the balance consisting of Fe and unavoidable impurities. The structure of the steel after quenching is a dual phase structure of martensitic structure and spheroidized carbide. Spheroidized cementite particles with an aspect ratio of 1.5 or less constitute at least 90% of all cementite particles. The proportion of the number of spheroidized cementite particles on the prior austenite grain boundaries to a total number of cementite particles is 20% or less.Type: GrantFiled: September 16, 2016Date of Patent: December 21, 2021Assignees: OSAKA UNIVERSITY, KOMATSU LTD.Inventors: Yoritoshi Minamino, Takemori Takayama, Koji Yamamoto, Yusuke Hiratsuka
-
Patent number: 11193190Abstract: An air castable Fe-based stainless steel alloy comprises in weight % based on the total weight of the alloy 18-22% Cr, 15-22% Ni, 3-6% Al, 0.5-5% Mn, 0-3.5% W, 0-5% Cu, 0-2% Si, 1-2.5% Nb, 0.3-0.6% C balance Fe wherein, Cu+W+Si=0.5-10.5, and the alloy provides an oxidation resistance of 0.5<specific mass change<+2 mg/cm2 after 400 one hour cycles at 900° C. in 10% water vapor.Type: GrantFiled: July 12, 2019Date of Patent: December 7, 2021Assignee: UT-BATTELLE, LLCInventors: Philip J Maziasz, Govindarajan Muralidharan, Bruce A. Pint, Kinga A. Unocic, Ying Yang
-
Patent number: 11186894Abstract: A process disclosed herein is related to the isolation and purification of substantially pure chemicals, including silica gel, sodium silicate, aluminum silicate, iron oxide, and rare earth elements (or rare earth metals, REEs), from massive industrial waste coal ash. In one embodiment, the process includes a plurality of caustic extractions of coal ash at an elevated temperature, followed by an acidic treatment to dissolve aluminum silicate and REEs. The dissolved aluminum silicate is precipitated out by pH adjustment as a solid product while REEs remain in the solution. REEs are captured and enriched using an ion exchange column. Alternatively, the solution containing aluminum silicate and REEs is heated to produce silica gel, which is easily separated from the enriched REEs solution. REEs are then isolated and purified from the enriched solution to afford substantially pure individual REE by a ligand-assisted chromatography.Type: GrantFiled: November 16, 2018Date of Patent: November 30, 2021Assignee: PURDUE RESEARCH FOUNDATIONInventors: Nien-Hwa Linda Wang, Hoon Choi, David Harvey
-
Patent number: 11180833Abstract: There is provided a Cr-based two-phase alloy including two phases of a ferrite phase and an austenite phase that are mixed with each other. A chemical composition of the Cr-based two-phase alloy consists of a main component, an auxiliary component, impurities, a first optional auxiliary component, and a second optional auxiliary component. The main component consists of 33-61 mass % Cr, 18-40 mass % Ni and 10-33 mass % Fe, and a total content of the Ni and the Fe is 37-65 mass %. The auxiliary component consists of 0.1-2 mass % Mn, 0.1-1 mass % Si, 0.005-0.05 mass % Al, and 0.02-0.3 mass % Sn. The impurities include 0.04 mass % or less of P, 0.01 mass % or less of S, 0.03 mass % or less of C, 0.04 mass % or less of N, and 0.05 mass % or less of O.Type: GrantFiled: January 19, 2017Date of Patent: November 23, 2021Assignee: HITACHI, LTD.Inventors: Tomonori Kimura, Yasuhisa Aono, Makoto Ogata, Naoya Tokoo, Yasuo Kondo, Masafumi Noujima
-
Patent number: 11168386Abstract: The present invention relates to a high-entropy alloy especially having excellent low-temperature tensile strength and elongation by means of having configured, through thermodynamic calculations, an alloy composition region having an FCC single-phase microstructure at 700° C. or higher, and enabling the FCC single-phase microstructure at room temperature and at an ultra-low temperature. The high-entropy alloy, according to the present invention, comprises: Co: 3-12 at %; Cr: 3-18 at %; Fe: 3-50 at %; Mn: 3-20 at %; Ni: 17-45 at %; V: 3-12 at %; and unavoidable impurities, wherein the ratio of the V content to the Ni content (V/Ni) is 0.5 or less, and the sum of the V content and the Co content is 22 at % or less.Type: GrantFiled: March 21, 2017Date of Patent: November 9, 2021Assignees: POSTECH ACADEMY-INDUSTRY FOUNDATION, THE INDUSTRY & ACADEMIC COOPERATION IN CHUNGNAM NATIONAL UNIVERSITYInventors: Byeong-joo Lee, Sung-hak Lee, Hyoung-seop Kim, Young-sang Na, Sun-ig Hong, Won-mi Choi, Chang-woo Jeon, Seung-mun Jung
-
Patent number: 11142805Abstract: Provided are a high-strength coated steel sheet and a method for manufacturing the same. The high-strength coated steel sheet has a base steel sheet and a coating layer formed on a surface of the base steel sheet. The base steel sheet has a specified chemical composition and a microstructure, including a martensite phase and a ferrite phase. A volume fraction of the martensite phase is 50% to 80%. A volume fraction of tempered martensite with respect to the whole martensite phase is 50% or more and 85% or less. An average grain diameter of the ferrite phase is 13 ?m or less. A volume fraction of ferrite grains having an aspect ratio of 2.0 or less with respect to the whole ferrite phase is 70% or more. Yield strength (YP) of the high-strength coated steel sheet is 550 MPa or more.Type: GrantFiled: September 28, 2017Date of Patent: October 12, 2021Assignee: JFE Steel CorporationInventors: Lingling Yang, Noriaki Kohsaka, Tatsuya Nakagaito, Yoshimasa Funakawa