Abstract: A method for applying wear resistant material to a substrate, the substrate comprised of material with a substrate coefficient of thermal expansion, the method including applying the wear resistant material to the substrate with application apparatus, the wear resistant material having a wear resistant material coefficient of thermal expansion, the substrate coefficient of thermal expansion within 15% of the wear resistant material coefficient of thermal expansion.
Type:
Grant
Filed:
November 1, 2002
Date of Patent:
May 3, 2005
Inventors:
Jimmie Brooks Bolton, Billi Marie Rogers
Abstract: The invention relates to a wear-resistant coating used for bearing surfaces and flanks of piston rings in internal combustion engines. The wear-resistant inventive coating is obtained by mechanically alloying powders which form a metallic matrix with hard material dispersoids and lubricant material dispersoids. The coating is then thermally applied to the workpieces, especially by means of high velocity oxygen fuel spraying (HVOF). The workpieces coated are bearing surfaces and parts of flanks pertaining to piston rings in internal combustion engines.
Abstract: A method for producing conductor coating on dielectric surface may be used in many areas of industry for preparation of dielectric surfaces for selective electroplating. Using this method, conductor coatings are obtained when dielectric items are etched in acidic solutions containing oxidizing agents, then treated in trivalent bismuth compound solution and additionally treated in sulphide solution.
Abstract: Ceramic-containing bodies can be bonded to other ceramic-containing bodies, or to metals or metal-containing bodies, by way of an aluminum-silicon brazing alloy. Such alloys feature high thermal conductivity and a melting range intermediate to Cu—Sil and Au—Si. By depositing a layer of silicon or aluminum, e.g., by vapor deposition, onto a surface of the ceramic-containing body, the formation of deleterious intermetallic phases at the brazing interface is avoided. This technique is particularly useful for joining reaction-bonded silicon carbide (RBSC) composite bodies, and particularly such composite bodies that contain appreciable amounts of aluminum as a metallurgical modification of the residual silicon phase. When the RBSC body contains minor amounts of the aluminum alloying constituent, or none, the metallization layer is not required. The resulting bonded structures have utility as mirrors, as packaging for electronics, and in semiconductor lithography equipment, e.g.
Type:
Grant
Filed:
November 14, 2002
Date of Patent:
April 26, 2005
Assignee:
M Cubed Technologies, Inc.
Inventors:
Barry R. Rossing, Prashant G. Karandikar
Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
Type:
Grant
Filed:
May 21, 2004
Date of Patent:
April 26, 2005
Assignees:
Tocalo Co., Ltd., Tokyo Electron Co., Ltd.
Abstract: Compound preforms are provided having a first region, including a porous ceramic and a second region including a porous or solid ceramic in which the two regions differ in composition. The compound preform is infiltrated with a liquid metal which is then solidified to form a metal matrix composite.
Type:
Grant
Filed:
April 17, 2002
Date of Patent:
April 26, 2005
Assignee:
Ceramics Process Systems Corp.
Inventors:
Richard Adams, Grant Bennett, Kevin Fennessy, Robert A. Hay, Mark Occhionero
Abstract: A reflecting mirror comprising a sheet of an alkali metal-zinc-borosilicate glass bonded to a reflecting surface, the glass sheet having a thickness less than 0.5 mm, and being doped with Nd2O3 in an amount sufficient to substantially reduce the spectral transmission of the glass in the wavelength range of 565-595 nm.
Abstract: A glass-ceramic composite material for use in forming a multilayered circuit substrate is provided which has a low dielectric constant, but exhibits a relatively high thermal expansion coefficient. Specifically, the glass-ceramic composite material comprises a glass power and a ceramic powder. The glass powder contains: about 30 to 60 mol % of SiO2, about 20 to 40 mol % of BaO, 0 to about 40 mol % of MgO, 0 to about 40 mol % of ZnO, 0 to about 20 mol % of B2O3, with the total content of MgO and ZnO being about 10 to 40 mol %. The ceramic powder contains an alumina powder. The content of the glass powder is set to be at least about 50 wt %. A sintered compact formed by sintering the above glass powder and the above ceramic powder contains a BaO.Al2O3.2SiO2 (BaAl2Si2O8) crystal, and its Q value becomes about 400 or more when a measured frequency is 10 GHz.
Abstract: A method is provided for producing fine denier multicomponent thermoplastic polymer filaments incorporating high melt-flow rate polymers. Multicomponent filaments are extruded such that the high melt-flow rate polymer component is substantially surrounded by one or more low melt-flow rate polymer components. The extruded multicomponent filament is then melt-attenuated with a significant drawing force to reduce the filament diameter and form continuous, fine denier filaments.
Type:
Grant
Filed:
December 20, 2000
Date of Patent:
April 12, 2005
Assignee:
Kimberly-Clark Worldwide, Inc.
Inventors:
Darryl Franklin Clark, Justin Max Duellman, Bryan David Haynes, Jeffrey Lawrence McManus, Kevin Edward Smith
Abstract: A polycrystalline translucent aluminum oxide ceramic material having an average grain size of no greater than 1.0 micron and a Contrast Ratio value of less than about 0.7. The material can be in the form of a dental mill blank, dental prosthesis or other dental article or non-dental article.
Abstract: A fused quartz article, such as a muffle tube or crucible, with enhanced creep resistance. The enhanced creep resistance is the result of controlled devitrification of the fused quartz article. Controlled devitrification is achieved by coating the article with a colloidal silica slurry doped with metal cations, such as barium, strontium, and calcium. The metal cations in the slurry promote nucleation and growth of cristobalite crystals into the fused quartz at temperatures in the range from about 1000° C. to about 1600° C. The cristobalite has significantly higher viscosity, and therefore greater creep resistance at elevated temperatures, than fused quartz. Methods for applying a doped coating to a fused quartz article and improving the creep resistance of a fused quartz article are also disclosed.
Type:
Grant
Filed:
May 10, 2002
Date of Patent:
April 5, 2005
Assignee:
General Electric Company
Inventors:
Thomas Francis McNulty, David Charles Pender, Victor Lien-Kong Lou, Robert Arthur Giddings, Frederic Francis Ahlgren
Abstract: A ceramic composite with a mixed conducting oxide that has perovskite type crystal structure of {Ln1?aAa}{BxB?yB?z}O(3??) where a, x, y, and z are within the range of 0.8?a?1, 0<x, 0<y?0.5, 0?z?0.2, 0.98?x+y+z?1.02, and ? denotes a value that is determined so as to meet a charge neutralization condition. A denotes a combination of one or more kinds of elements selected out of Ba, Sr, and Ca. B denotes a combination of one or more kinds of elements selected out of Co, Fe, Cr, and Ga, the combination always containing Fe or Co. B? denotes a combination of one or more kinds of elements selected out of Nb, Ta, Ti, and Zr, the combination always containing Nb or Ta. The present invention is also directed to a mixed conducting oxide and a ceramic composite. The mixed conducting oxide is of formula AFexO(3??). A is selected out of Ba, Sr, and Ca, and is within the range of 0.98?x?1.02, and ? denotes a value determined so as to meet the charge neutralization conditions.
Abstract: A method of coating a vehicle wheel to increase wear and corrosion resistance of the vehicle wheel, includes the steps of providing a vehicle wheel and applying a wear and corrosion resistant coating onto a surface of the vehicle wheel. The coating is applied to at least a tire bead retaining flange of the vehicle wheel. The coating is of particular use with vehicle wheels made of forged aluminum. The coating is selected from tungsten carbide, optionally including cobalt or chrome, a nickel-based superalloy, aluminum and silicon carbide, or stainless steel. The coating is typically applied to a thickness of about 0.004-0.01 inch. The surface of the vehicle wheel may be prepared by mechanically abrading the surface or chemically etching the surface of the vehicle wheel. The coating may be applied by cold spraying, thermal spraying, or triboelectric discharge kinetic spraying and other similar processes.
Type:
Grant
Filed:
September 25, 2003
Date of Patent:
March 29, 2005
Assignee:
Alcoa Inc.
Inventors:
Roger W. Kaufold, Neville C. Whittle, Edward P. Patrick, A. Victor Pajerski
Abstract: The invention relates to glass, ceramic and metal substrates with at least one self-cleaning surface, comprising a layer with a micro-rough surface structure which is arranged on the substrate and made at least partly hydrophobic. The layer contains a glass flux and structure-forming particles with a mean particle diameter within the 0.1 to 50 ?m range; the glass flux and structure-forming particles are present in a volume ratio within the 0.1 to 5 range, and the micro-rough surface structure has a ratio of mean profile height to mean distance between adjacent profile tips within the 0.3 to 10 range. To produce the subject of the invention the substrate is coated with a composition containing a glass flux and structure-forming particles, and the layer is burnt in and made hydrophobic.
Type:
Grant
Filed:
March 13, 2001
Date of Patent:
March 29, 2005
Assignee:
Ferro GmbH
Inventors:
Martin Baumann, Klaus-Dieter Fritsche, Dagmar Korbelarz, Stephan Ludwig, Lutz Poth
Abstract: A glazing coated with at least one layer having thermochromic properties comprising vanadium oxide, and also with at least one other layer having thermal properties, such as an infrared reflecting layer, and/or at least one other layer having optical properties, such as antireflection in the visible, and/or electrical conduction properties; and having a particular application for making solar control glazing.
Abstract: The high refractive dielectric film which can be used stably as a constituent material of an optical multi-layer film, namely, and which does not cause change over time in optical properties and has small film stress, is an amorphous material having no columnar structure, obtained by adding to a main component titanium oxide (TiOx: 1?x?2) another metal oxide (MOw: M represents a metal such as niobium, tantalum, 1?w). Though titanium oxide is a material which tends to manifest a crystalline structure even in the form of a thin film, a mixed high refractive dielectric film can be obtained, containing titanium oxide causing little change over time in optical properties by rendering the resulting thin film amorphous by inhibiting growth of a crystal of titanium oxide by adding another metal oxide.
Abstract: A soldering agent for use in diffusion soldering processes contains, in a soldering paste, a mixture of at least partially metallic grains of a high-melting metal and a solder metal. In a diffusion soldering process, the solder metal reacts completely with the high-melting metal and metals belonging to parts that are to be joined to one another by the soldering process, to form an intermetallic phase.
Abstract: A joined structure of a metal terminal and a ceramic member has a joining layer between the terminal and the ceramic member. The joining layer has a metal adhesive layer containing at least indium metal. The invention further provides a joined structure of a metal member and a ceramic member. The metal member has a tip face and a side face. A hollow is formed in the ceramic member. A joining layer is formed between a bottom surface facing the hollow and the tip face of the member, and further formed between a side wall surface facing the hollow and the side face of the member. The joining layer has a metal adhesive layer containing at least indium metal.
Abstract: Prepregs, laminates, printed wiring board structures and processes for constructing materials and printed wiring boards that enable the construction of printed wiring boards with improved thermal properties. In one embodiment, the prepregs include substrates impregnated with electrically and thermally conductive resins. In other embodiments, the prepregs have substrate materials that include carbon. In other embodiments, the prepregs include substrates impregnated with thermally conductive resins. In other embodiments, the printed wiring board structures include electrically and thermally conductive laminates that can act as ground and/or power planes.
Type:
Grant
Filed:
December 11, 2001
Date of Patent:
March 22, 2005
Assignee:
ThermalWorks, Inc.
Inventors:
Kalu K. Vasoya, Bharat M. Mangrolia, William E. Davis, Richard A. Bohner
Abstract: The present invention relates to a zinc-diffused nickel alloy coating for corrosion and heat protection and to a method for forming such a coating. The coating method broadly comprises the steps of forming a plain nickel or nickel alloy coating layer on a substrate, applying a layer of zinc over the nickel or nickel alloy coating layer, and thermally diffusing the zinc into the nickel alloy coating layer. The coating method may further comprise immersing the coated substrate in a phosphated trivalent chromium conversion solution either before or after the diffusing step. The substrate may be a component used in a gas turbine engine, which component is formed from a steel material.