Patents Examined by Diem Tran
  • Patent number: 10156176
    Abstract: A method for diagnosing NOx sensors in an exhaust aftertreatment system includes suspending reductant dosing in an exhaust aftertreatment system; purging a reductant deposit in a selective catalytic reduction (SCR) system of the exhaust aftertreatment system; adjusting at least one of an ignition timing and an engine speed for an engine to adjust an engine out nitrogen oxide (NOx) amount; receiving measured SCR inlet NOx data from a SCR inlet NOx sensor and measured SCR outlet NOx data from a SCR outlet NOx sensor; determining a phase shift between the measured SCR inlet and SCR outlet NOx data; applying the determined phase shift to the SCR outlet NOx data; and determining a diagnostic feature based on the SCR inlet NOx data and the phase shifted SCR outlet NOx data regarding a state of the SCR inlet and outlet NOx sensors.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: December 18, 2018
    Assignee: Cummins, Inc.
    Inventors: Andrew W. Osburn, Christopher Ferguson, Tony James Hall, Brian P. Liimatta
  • Patent number: 10145281
    Abstract: Nitrogen oxides (NOx), carbon monoxide (CO), and residual hydrocarbons are adsorbed and stored from a low temperature, cold-start, diesel engine (or lean-burn gasoline engine) exhaust stream by a combination of a silver-based (Ag/Al2O3) NOx adsorber material and a zeolite-platinum group metal (zeolite-PGM) adsorber material for low temperature temporary storage of the NOx. The combination of NOx adsorber materials is formed as separate washcoats on channel walls of an extruded flow-through monolithic support.
    Type: Grant
    Filed: January 14, 2016
    Date of Patent: December 4, 2018
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Shouxian Ren, Gongshin Qi, Steven J. Schmieg, Wei Li
  • Patent number: 10138793
    Abstract: An exhaust gas purification system capable of preventing clogging of a reducing agent injection valve due to solidified urea aqueous solution to prevent a decrease in the exhaust gas purification efficiency of an internal-combustion engine. The exhaust gas purification system includes a diesel particulate filter, a reducing agent injection valve and an SCR catalyst in this order from the exhaust upstream side. A condition satisfaction determination section determines whether or not urea aqueous solution is likely to be solidified when detecting that an ignition switch is turned off, and an internal-combustion engine stop prevention section prevents the internal-combustion engine from being stopped, based on a determination by the condition satisfaction determination section.
    Type: Grant
    Filed: July 30, 2015
    Date of Patent: November 27, 2018
    Assignee: Bosch Corporation
    Inventors: Masanori Watanabe, Takeshi Miyamoto, Fumiyasu Kurogi
  • Patent number: 10107164
    Abstract: A reagent dosing system for dosing a reagent into the exhaust gas stream of an internal combustion engine includes a reagent tank for storing a supply of reagent; an injector module including an atomizing dispenser and a positive-displacement metering pump which draws reagent from the reagent tank and delivers it to the dispenser; a supply line coupling the reagent tank to the injector module; a dosing control unit operable to control the injector module to inject reagent into the exhaust gas stream; and an additional priming pump arranged, in use, to urge reagent along the supply line toward the injector module under selected conditions.
    Type: Grant
    Filed: January 26, 2016
    Date of Patent: October 23, 2018
    Assignee: DELPHI TECHNOLOGIES IP LIMITED
    Inventors: Philip J. G. Dingle, Martin Paul Hardy, Roman Stefan Zuelch
  • Patent number: 10107218
    Abstract: When a catalyst of an internal combustion engine is not activated, a control apparatus retards the ignition timing of a spark plug, and thereby, executes a rapid warm-up control of the catalyst. However, on this occasion, when alcohol concentration Ca is high, the control apparatus sets the ignition timing to a more advanced side than when the alcohol concentration Ca is low. When the ignition timing is set to an advanced side, opening angle ? of a throttle valve is manipulated such that command value qsjc for the quantity of the air that is filled into a combustion chamber is increased. Thereby, compared with when the command value qsjc is not increased, the quantity of the fuel that is injected from a cylinder injection valve increases, and the thermal energy of exhaust gas increases.
    Type: Grant
    Filed: January 6, 2016
    Date of Patent: October 23, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keisuke Hayashi, Masahiro Ozeki
  • Patent number: 10100706
    Abstract: Methods and systems are provided for a urea mixer. In one example, a urea mixer may include a plurality of outlets located adjacent a throat of a venturi passage.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: October 16, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Xiaogang Zhang, Jianwen James Yi
  • Patent number: 10100700
    Abstract: An exhaust aftertreatment system may include a housing, an aftertreatment device, and a cantilevered flow distributing element. The housing receives exhaust gas output from an engine and has a main body and an exhaust gas inlet that is angled relative to the main body. The flow distributing element is disposed within the housing upstream of the exhaust aftertreatment device and includes a baffle plate and a collar. The baffle plate is attached to an inner wall of the main body. The collar may include a plurality of first apertures, a downstream axial edge and an upstream axial edge. A portion of the downstream axial edge may abut an upstream-facing surface of the baffle plate. The baffle plate may have a plurality of second apertures extending through the upstream-facing surface. The collar may extend across and partially block at least some of the second apertures.
    Type: Grant
    Filed: June 15, 2016
    Date of Patent: October 16, 2018
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Yanping Zhang, Fulun Yang, Michael Golin, Daniel J. Owen, William Adams, Meng-Huang Lu
  • Patent number: 10094265
    Abstract: A method and device for monitoring the formation of nitrogen dioxide at an oxidation catalytic converter is disclosed. The conversion of the nitrogen oxides, corresponding to a first exhaust gas volume flowrate through the oxidation catalytic converter, is detected. The exhaust gas volume flowrate is then changed and the conversion of the nitrogen oxides which changes with the change in the exhaust gas volume flowrate is also detected. By reference to the respective conversion of the nitrogen oxides at the different exhaust gas flowrates through the oxidation catalytic converter, it is concluded, on the basis of a predetermined relationship between the conversion of the nitrogen oxides and a proportion of nitrogen dioxide in the nitrogen oxides in the exhaust gas, that nitrogen dioxide is being formed at the oxidation catalytic converter.
    Type: Grant
    Filed: October 1, 2013
    Date of Patent: October 9, 2018
    Assignee: Daimler AG
    Inventor: Berthold Keppeler
  • Patent number: 10094258
    Abstract: A method for controlling an externally excited electric machine to boost regeneration of a NOx storage catalyst which is part of an assembly made up of an internal combustion engine, the externally excited electric machine which is connected to the internal combustion engine in a manner allowing the transmission of torque and which has a rotor including a rotor winding and a stator, and the NOx storage catalyst which is disposed in an exhaust-system branch downstream of the internal combustion engine, the rotor winding of the electric machine being energized with a preexcitation current as a function of an operating state of the NOx storage catalyst.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: October 9, 2018
    Assignees: ROBERT BOSCH GMBH, SEG AUTOMOTIVE GERMANY GMBH
    Inventors: Istvan Deak, Bernd Schroeder, Martin Henger, Tobias Trzebiatowski, Benjamin Klein, Andreas Greis, Mario Kaepple, Julian Roesner
  • Patent number: 10094261
    Abstract: A purification controller 12 is configured to estimate the amount of ammonia occluded (i.e. ammonia occlusion amount) in an SCR catalyst 4, which is arranged in an exhaust pipe 52 of a diesel engine 51 so as to purify NOx in an exhaust gas of the diesel engine 51. More specifically, the purification controller 12 acquires upstream NO concentration data, upstream NO2 concentration data, downstream NOx concentration data, downstream NO2 concentration data and downstream ammonia concentration data. The purification controller 12 further acquires an urea injection amount. Then, the purification controller 12 estimates the ammonia occlusion amount based on the acquired upstream NO concentration data, upstream NO2 concentration data, downstream NOx concentration data, downstream NO2 concentration data and downstream ammonia concentration data, the acquired urea injection amount and reaction formulas for reduction of NOx with the SCR catalyst 4.
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: October 9, 2018
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Yoshinori Hibino, Ryosuke Ichida, Kentaro Mori
  • Patent number: 10094464
    Abstract: A vehicle, system, and method of warming the transmission fluid with a thermoelectric generator is also provided. Disclosed is vehicle having an internal combustion engine, a transmission containing a transmission fluid, a coolant circuit configured to remove heat from the engine, and a thermoelectric generator. The thermoelectric generator is in non-contact thermal communication with the hot exhaust gas produced by the engine and the relatively cooler coolant circulating through the coolant circuit. The thermoelectric generator produces a current from the temperature gradient between the exhaust gas relative and coolant and transfers heat from the exhaust gas to the coolant. The heat coolant is conveyed to a transmission heat exchanger to heat the transmission fluid. A heating element is disposed in thermal contact with the transmission fluid and the heating element is powered by the electric current produced by the thermoelectric generator.
    Type: Grant
    Filed: August 4, 2016
    Date of Patent: October 9, 2018
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Douglas Dickson, Lawrence P. Ziehr, James R. Salvador, Daniel J. Shepard
  • Patent number: 10094262
    Abstract: A multi-gas sensor controller 9 is provided in an urea SCR system 1 with an SCR catalyst 4, an aqueous urea injector 5 and a multi-gas sensor 8 (ammonia sensor unit and NOx sensor unit). The multi-gas sensor controller 9 determines the concentration of ammonia in exhaust gas flowing out of the SCR catalyst 4, as a downstream ammonia concentration value, based on a detection result of the ammonia detection unit. The multi-gas sensor controller 9 controls the aqueous urea injector 5 to supply urea to the SCR catalyst 4 in a fuel-cut state. Further, the multi-gas sensor controller 9 correct the determined downstream ammonia concentration value based on a detection result of the NOx detection unit and an oxygen concentration of the exhaust gas after the supply of urea to the SCR catalyst with the control of the aqueous urea injector 5 by the controller 9.
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: October 9, 2018
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Yoshihiro Nakano, Shiro Kakimoto
  • Patent number: 10087809
    Abstract: A system and method for preventing a failure of an exhaust heat recovery device are provided. The method includes operating a sole exhaust heat recovery mode when cooling water has a temperature less than a warm-up reference temperature to introduce all exhaust gas flowing from a DPF into the exhaust heat recovery device where the exhaust gas exchanges heat with the cooling water. Additionally, a passage through which the exhaust gas bypasses the exhaust heat recovery device is opened when the exhaust gas at a rear of the DPF has a temperature greater than the warm-up reference temperature during the sole exhaust heat recovery mode.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: October 2, 2018
    Assignee: Hyundai Motor Company
    Inventors: Myung Jun Lee, Jun Yong Lee
  • Patent number: 10086333
    Abstract: A mixing system for an exhaust aftertreatment system includes a first mixing device having a plurality of first auger blades and an inlet having a first cross-sectional area. A second mixing device is separate and downstream from the first mixing device and includes a second auger blade. The second mixing device includes an inlet having a second cross-sectional area greater than the first cross-sectional area. A plurality of flow paths created by the first mixing device are recombined into a single flow path between the first and second mixing devices. A longitudinal center line of the first mixing device is offset from a longitudinal center line of the second mixing device.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: October 2, 2018
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Jeffrey W. Denton, Eric A. Hein, Attila Kovacs, Kevin R. Reeder, Jonar Mendoza, Gary R. Moore, Manoj K. Sampath, John R. Hardin
  • Patent number: 10082066
    Abstract: A thermoelectric generating system for a vehicle, the thermoelectric generating system includes an engine for producing power, a thermoelectric module for producing electric energy from thermal energy of an exhaust gas generated by the engine, a purifying device for purifying the exhaust gas generated by the engine, and a controller for driving the thermoelectric module when a temperature of the purifying device arrives at a predetermined operational temperature.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: September 25, 2018
    Assignee: HYUNDAI MOTOR COMPANY
    Inventors: Han Saem Lee, In Woong Lyo, Kyong Hwa Song, Hong Kil Baek, Jin Woo Kwak, Gyung Bok Kim, Byung Wook Kim, Seung Woo Lee
  • Patent number: 10066531
    Abstract: In order to purify NOx in exhaust gas discharged from an engine, a urea water supply system is configured by a urea water injection valve, a urea water tank, urea water supply piping (22) and a urea water supply device (30). Cooling water piping (40) that allows cooling water of the engine to flow through is laid along the urea water supply piping (22), while the cooling water piping (40) is connected to the urea water supply device (30) at a connection portion (34) of an inflow pipe and a connection portion (35) of an outflow pipe, and a part (46) of the inflow pipe is installed to be close to connection portions (31, 32, 33) of the urea water supply piping (22) to the urea water supply device (30) within a predetermined distance range in which heat of the cooling water reaches the connection portions.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: September 4, 2018
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Hidenori Mano, Shohei Kamiya, Toshinori Fujii
  • Patent number: 10060318
    Abstract: A method for operating a driving system having an internal combustion engine and an exhaust gas purifying device through which exhaust gas from the internal combustion engine flows in order to be purified. The exhaust gas purifying device has at least one catalyst element for catalytic conversion of nitrogen monoxide into nitrogen dioxide at a determined conversion rate. In order to compensate for an age related decrease in the conversion rate of the catalyst element the nitrogen monoxide emission from the internal combustion engine and/or the exhaust gas temperature before the catalyst element are adjusted as a function of the current conversion rate and/or the age of the catalyst element so that the nitrogen dioxide concentration after the catalyst element is greater than or equal to a minimum concentration and/or that the molar ratio between nitrogen monoxide and nitrogen dioxide after the catalyst element corresponds to a predetermined ratio.
    Type: Grant
    Filed: April 16, 2014
    Date of Patent: August 28, 2018
    Assignee: MTU FRIEDRICHSHAFEN GMBH
    Inventors: Guido Schäffner, Andrea Prospero, Günter Zitzler, Tim Späder
  • Patent number: 10060829
    Abstract: A diagnosis device includes: a diesel particulate filter (DPF) collecting particulate matter (PM) in exhaust gas; a resistive type PM sensor provided downstream of the DPF, detecting an amount of PM from current flowing through PM deposited between electrodes. An actual regeneration interval calculator calculating an actual interval from completion of regeneration of the sensor to a start of the next regeneration; a PM slippage amount calculator estimating an amount of PM slippage in exhaust gas that slips through the DPF, assuming the DPF is normal; an estimated regeneration interval calculator calculating, on the basis of the PM slippage amount, an estimated interval from completion of the regeneration of the sensor to the start of the next regeneration; and a DPF failure-normal determination device determining whether the DPF has failed or is normal by comparing the actual interval to the estimated interval.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: August 28, 2018
    Assignee: ISUZU MOTORS LIMITED
    Inventors: Satoshi Hanawa, Tadashi Uchiyama, Hidekazu Fujie, Teruo Nakada, Naoto Murasawa
  • Patent number: 10060314
    Abstract: Systems and methods are described for sensing soot (particulate matter) in an exhaust system of a vehicle. An example system comprises a sensor housing an exhaust inlet, an exhaust outlet, and a soot filter affixed across the exhaust outlet, and a piston with the housing, affixed to a spring via a conductive surface, the spring fluidly separated from the exhaust chamber by a piston seal. The system may further comprise a detection circuit including the conductive surface of a piston and a plurality of resistive elements and a separate regeneration circuit configured to supply electric heat across the soot filter to regenerate the sensor.
    Type: Grant
    Filed: December 8, 2014
    Date of Patent: August 28, 2018
    Assignee: Ford Global Technologies, LLC
    Inventor: Xiaogang Zhang
  • Patent number: 10054019
    Abstract: A method and apparatus are disclosed for controlling the operation of an aftertreatment system for a motor vehicle having a Lean NOx Trap and a tail pipe for conveying exhaust gasses from the LNT to the external environment. Values are calculated for a NOx content in the exhaust gasses flowing in the tail pipe and the quantity of NOx stored in the LNT. A DeNOx request index is calculated as a function of these values. A raw threshold value of the DeNOx request index is calculated as a function of a LNT temperature and of an exhaust gas mass flow. A corrected threshold value of the DeNOx request index is calculated as a function of the raw threshold value of the DeNOx request index and of a correction factor. A DeNOx regeneration is initiated when the calculated value of the DeNOx request index is larger than the corrected threshold value.
    Type: Grant
    Filed: January 23, 2017
    Date of Patent: August 21, 2018
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Giacomo Latrofa, Giovanni Montinaro, Fabrizio Ramolivo, Luisa Cusanno, Matteo Venturini, Barbara Maisola