Abstract: A method of making panels of composite wood material in a wet process includes depositing a layer of wet composite wood material in a mat on a press wire screen mesh and moving the screen mesh to carry the mat into a pressing position between a pair of spaced apart pressure plates having generally matching, contoured facing surfaces for shaping the outer face and a smoothly contoured back face of the panel. The pressure plates are moved toward one another compressing the mat of wet material and biasing the supporting screen mesh to conform generally to the contour of one of the pressure plates. After a suitable time interval for molding, the pressure plates are moved apart and the press wire screen mesh is rewound on a roll to aid in separating the completed panel from the mesh. The finished panel is carried by the screen mesh away from the pressure plates for unloading as the screen is rolled up and the deformations formed in the screen during molding are flattened out as the screen is rewound on the roll.

Abstract: The invention provides that in inserting a resin impregnated liner into a pipeline or passageway and shaping same to the passageway surface, followed by curing of the resin to form a rigid lining inside the pipeline or passageway, there are placed in the passageway reinforcing circumferential coils or members which bond to the liner and provide extra resistance to compressive hoop stress.

Abstract: An improved process for the production of a microporous polyethylene film by cold stretching and hot stretching a non-porous crystalline, elastic polyethylene film, whereby the permeability of the resultant film is improved by controlling both the stretching rates during cold and hot stretching and the sum of the changes in length during each stretching step.

Abstract: In a process of making sheet material comprising a substrate web of synthetic thermoplastic material and an adhesive layer consisting of a non-crosslinkable elastomer the elastomeric material is heated above its devolatilization temperature by a feed screw of a screw extruder and is devolatilized through venting means (vent opening and vacuum pump 21) and is subsequently pressurized by a booster 7 to a pressure which is sufficient to overcome the backpressure applied by the succeeding blow head.

Abstract: In order to provide enough permeability (air or liquid throughput) in a pus molded body of carbon made from a mixture of carbon powder and a binder, a first "green" body (a body of the kind that has been fired heretofore, in its green state before firing) is broken up into small pieces with the help of a jaw crusher in a manner providing coarse particles and a fraction of uniform size (largest particle diameter not more than twice the smallest) in the overall range between 0.2 and 10 mm effective diameter is used to make a second green body of molded shape by placing it in a die and applying a pressure which may be light or heavier according to the desired degree of permeability. The second green body is then coked in vacuum or in an inert atmosphere at a temperature in the range between 600.degree. to 1000.degree. C. to produce a strong body through which gas and liquid may pass with a facility far exceeding what has been accomplished before with a body of comparable strength.

Abstract: Decorative panels having the appearance of tongue-in-groove construction and the method of making such panels. The panels are made from a composite structure including a base member and a decorative surface veneer on such member. A portion of the base member is removed. The removed portion includes a segment to a first depth less than the total depth of the base member measured from the surface of the base member opposite the veneer, and spaced segments to a total depth of the base member. This leaves an intermediate part of the base member connected to the veneer between the removed spaced segments. The sides of the base member opposite the removed portion are urged toward one another; and the intermediate part is substantially simultaneously urged toward the surface of the base member opposite the veneer. The intermediate part is then secured to such sides of the base member to complete the panel.

Abstract: A self-crimping filament is formed in high-speed spinning by joining hot and cool molten substances of a single polymer substantially at or preferably below the face of the spinneret. This increases the bulk of a yarn containing such filaments.

Abstract: A method is provided for producing a polymeric heat exchange panel of the type including a sheet with a multiplicity of longitudinally extending passages and a plurality of juxtaposed dividing walls respectively disposed between adjacent longitudinal passages, wherein each end of the passages is closed to define a manifold space and at least one of an inlet and an outlet communicates with at least one of the manifold spaces. The method includes forming at least one of the manifold spaces by severing longitudinally without substantial removal of dividing wall material said plurality of juxtaposed dividing walls toward and end of the sheet to form severed opposed sides thereof. The method further includes plasticizing the severed opposed sides of the sheet at an elevated temperature and molding the opposed sides together at end edges thereof to form a molded end wall having a longitudinal dimension substantially greater than a thickness of a wall of the sheet.

Abstract: A cascading bed retorting process and apparatus in which cold raw crushed shale enters at the middle of a retort column into a mixer stage where it is rapidly mixed with hot recycled shale and thereby heated to pyrolysis temperature. The heated mixture then passes through a pyrolyzer stage where it resides for a sufficient time for complete pyrolysis to occur. The spent shale from the pyrolyzer is recirculated through a burner stage where the residual char is burned to heat the shale which then enters the mixer stage.

Abstract: A pin thread profile mold includes two parallel spaced apart plate type thread profile gages. A cast is made with the mold positioned adjacent the thread with the plates parallel to the thread axis and the plane midway therebetween radial to the thread axis, the mold-thread interface being caulked with clay. After being placed adjacent the thread the mold is packed with self hardening plastics material in the plastic state, such as dental plaster. After the plastics material has hardened the cast is removed from the thread and sent to a laboratory for comparison with a desired profile.

Abstract: A process for forming a hollow, cured composite article. The process includes steps of making a plug from a meltable material. The plug is covered with a polymerizable material and the covered plug is inserted into a cavity formed in a thermally-expansive and heat-resistant polymer held within a rigid container. The almost filled container is covered and the container and part are heated to cause curing of the polymerizable covering. The cured assembly is removed from the thermally-expansive and heat-resistant polymer and heated to an extent sufficient to melt the core.

Abstract: A process is described of coating the interior wall of a mould heated at a temperature of 130.degree. to 180.degree. C. with a dry powder of an aminoplast or phenoplast resin, in particular melamine-formaldehyde, having a grain size distribution of 10 to 100.mu., whose particles gel in contact with the walls without running, then introducing into the mould a moulding composition comprising a thermosetting resin, mineral fillers and a catalyst, hardening and polymerizing by heat and pressure the contents of the mould and releasing the article whose coating is solidly anchored in the moulding composition.Sanitary ware articles of polyester-based substrate and melamine-formaldehyde-based coating, and refrigerator boxes consisting of polyurethane foam substrate and melamine-formaldehyde coating can be produced.

Abstract: The present invention relates to a method of making a tape suitable for impregnation into a porous metal matrix which generally comprises the steps of mixing a liquid dispersion of PTFE with a coagulant to form a paste, placing the paste between a layer of supporting material and a layer of filter paper to form a sandwich, compressing the sandwich, transferring the sandwich to a gauze-like material so that the filter paper layer of the sandwich is adjacent the gauze-like material, applying a vacuum to the gauze-like material and adjacent filter paper layer to remove some excess liquid from the paste, and removing the layer of filter paper from the sandwich to leave a tape comprising PTFE and liquid and a layer of supporting material adjacent the tape. The method of the present invention may be used to apply, by impregnation, a PTFE based composition, which may include various fillers therein, to a porous metal matrix or interlayer.

Abstract: A radome combines low dielectric constant and dissipation factor at microwave frequencies with mechanical strength and rigidity as well as resistance to ablation and rain erosion at hypersonic velocities in the range of Mach 4 to 6. Continuous filament glass fabric and/or strand is saturated with PTFE dispersion. Layers are applied to a mandrel and cold isostatically pressed. The pressed layer may be machined between applications and subsequent pressings. After all layers are applied and pressed, optionally including an outer ablation resistant random fiber reinforced PTFE composite, the densified structure is heat cycled above the crystalline melt point of the polymer to maximize mechanical properties.

Abstract: An improved mold, apparatus and method for injection molding is provided. The apparatus is of the type which includes a means for opening and closing a multi-part injection molding mold, means for supplying molten material under high pressure into the mold cavity when the mold is closed and means for removing articles molded in the cavity on cooling. The improvement is provided by a new multi-part mold which is made up of at least two parts. Each part of the mold comprises a mold block portion having a ceramic mold cavity insert. The ceramic mold cavity inserts define the walls of the mold cavity when the mold is closed. Each mold cavity insert comprises a shaped ceramic body having a mounting surface adapted to fit under compressive stress throughout the entire molding operation within a mounting cavity of the mold block portion.

Abstract: A downflow, gravity type gasifier includes a vertically oriented chamber having a loading zone at the top, followed by a drying zone, followed by a pyrolytic zone for pyrolytic decomposition, followed by a cracking zone for cracking the tars, followed by a reduction zone and an oxidation zone wherein the gas is generated and the combustible material is burned. The cracking zone has a divider, e.g. a cruciform divider, in it, and each of the resulting sections of the cracking zone is individually supplied with air for more uniform distribution of air and more uniform cracking than heretofore available. In addition to the air supplied to the periphery at the cracking zone, air outlets are arranged in respective radial arrays of the outlets for more uniform distribution of air into the reduction and oxidation zone.

Abstract: In this process for forming an internal screw thread in a tube or link made from a composite carbon fiber based material coated with polymerized resin, the part of the tube or link comprising the screw thread is inserted in the body of the tube or the link and molded on a threaded mandrel. This part of the tube or link where the screw thread is to be formed is polymerized substantially completely and under pressure on the threaded mandrel so as to obtain a preform comprising a hard internally threaded portion extended by non polymerized fibers; an expandable mandrel is introduced into this preform; the preform is inserted inside a tube which is already polymerized or to be cured; and finally polymerization under pressure of the fibers is provided by heating and causing the mandrel to expand so as to bond them to the fibers of the tube.

Abstract: A fibre (1), which may be an artificial polymeric, glass or glass-fibre fibre, is treated by exposing it to an energy flux (2) so that the fibre absorbs energy differentially along its length, and the cross-section of the fibre is altered in response to the varying amounts of energy absorbed along the length of the fibre, to yield a fibre which has intermittent zones of relatively reduced cross-section. Preferably the fibre is drawn past an energy beam which is pulsed or oscillated across the fibre path. The fibre may be exposed while it is being formed by drawing it under tension from a spinneret nozzle, and is further stretched after exposure to the beam to form intermittent necks (3) in the fibre. The novel fibres may be used in textile applications or as reinforcing elements in composite materials.

Abstract: Apparatus producing fuel from waste products of the type capable of forming a flammable oil and gas when heated. The apparatus and method are particularly useful for disposing of discarded vehicle tires and at the same time producing fuel capable of operating engines or burners. The system utilizes a cooking pot and cooling apparatus for condensing gas formed in the cooking vessel to produce a flammable oil. The system including the cooking vessel is closed except for outlets from the cooling apparatus for both the oil and gas, whereby no appreciable pollution is discharged to atmosphere.

Abstract: Electrically conductive and nonconductive filaments are combined in a quench chimney and then codrawn and cobulked prior to wind-up.