Abstract: A method and apparatus are described for flanging a tubular article of a crystallizable thermoplastic polymer, particularly of a saturated linear polyester material such as polyethylene terephthalate, which has been heat-set to an elevated temperature, e.g. for producing bodies for processable food and beverage containers. The open end of the tubular body is applied to a flanging die and heated to a flanging temperature above the glass transition temperature but below the heat-set temperature of the polymer. The tubular body and the die are forced together so that the softened end of the tubular article is forced to move outwards until it abuts against a stop ring to form the flange. The residual shrinkage in the polymer material helps it to take up the precise contours of the die and to form a well-defined flange. The flanged end is then cooled, preferably to a temperature at least 20.degree. C. below the flanging temperature, before releasing the tubular body 10 from the die.

Abstract: This invention provides a multi-step process for the preparation of ceramic fibers, such as ferrimagnetic spinel fibers which are useful in electromagnetic interaction shielding applications.The process involves subjecting a ceramic powder-filled hollow organic fiber to isostatic pressing, and then pyrolyzing and sintering the compacted fiber to yield a ceramic fiber.

Abstract: The dyeability of carpet yarns prepared from random copolymers of nylon 66 and 6-12 wt. % nylon 6 is improved by subjecting the yarn to saturated steam at temperatures close to the melting point of the copolymer. The copolymers used in the invention have an amine end content of 30-80 gram equivalents per 1000 kilograms of polymer and a relative viscosity of 55-85 in filament form.

Abstract: Capacitive electronic discs having thin conductive layers are prepared by coating a core disc with a finely particulate conductive composition comprising a thermoplastic resin, conductive carbon black particles and suitable additives. The powder coating is compressed under heat and pressure to fuse the powder to the surface of the core disc. An information pattern is embossed therein, preferably simultaneously.

Abstract: Coated sheet molding compound (SMC) parts are produced by transferring mold devices between a main press and at least one auxiliary press and by completing the compressing and curing of the coated SMC parts during the transfer of the molds. In the main press the SMC sheet is compressed and cured to be formed into a desired shape, and the formed SMC part is coated in the mold, and in the auxiliary presses the other operation such as charging the SMC sheet, closing and opening the mold, removing the part, and the like are performed. Between the adjacent main press and auxiliary presses are means for transferring the molds between the respective presses. Levelling devices are provided associated with the molds for supporting the upper mold parallel to the lower mold, and during the transfer the coated SMC part is further compressed and cured in the mold by suitably controlling the levelling devices. This method can be sufficiently applied to mass production systems such as automobiles or the like.

Abstract: A means for producing nitride bonded refractory shapes, in situ, by mixing an aluminum metal powder, relatively pure silica and a refractory aggregate. The mixes are pressed into shapes and burned at elevated temperatures in a nitriding atmosphere to form the bond.

Abstract: A process is described for the preparation of perlite ore fines for expansion. The ore fines are treated with an agglomerating agent which has a viscous liquid phase at a temperature above ambient temperature but below the critical dehydration temperature of the perlite ore fines. Suitable agglomerating agents mentioned are the boron acids, particularly orthoboric acid and metaboric acid. The perlite ore fines and agglomerating agent are mixed, preferably by dry mixing, and then heated to the temperature of the viscous liquid phase and held at that temperature for a short period while the liquid coats at least a portion of the perlite ore fines and effects agglomeration. Thereafter, the agglomerated perlite ore fines can be expanded in a conventional perlite ore expander. The resulting expanded materials have properties essentially identical to standard expanded perlite ore and are useful for such purposes as insulating fillers and light weight aggregates.

Abstract: Thin, flexible capacitive electronic discs are formed by directly compression molding a powder composition having a particle size such that no particles are larger than about 400 micrometers and a substantial portion is between about 25 and 300 micrometers and comprising a thermoplastic resin, conductive carbon black particles and suitable additives. An information track is embossed into at least one surface of the disc, preferably simultaneously with the molding step. The discs are from about 0.15 to 0.6 mm thick. Preferably, the discs are about 0.2 mm thick, which is about one-tenth of the thickness of present commercial discs.

Abstract: A method for the release of air bladders during tire construction involves the application of a bladder release composition directly upon the expandable air bladder in the tire production machinery. The bladder release composition typically consists of a blend of siloxanes, which when combined, provide significant air bleed qualities.

Abstract: There is provided an FRP molded article having the properties of uniformly reflecting and shielding electromagnetic waves in the range of VHF to EHF. The molded article comprises a compression-molded laminated structure composed of an electroconductive nonwoven fabric-resin composite surface layer, a woven fabric-resin composite intermediate layer, and a fiber material reinforced resin substrate layer. The molded article can be produced by placing, on a mold, an electroconductive nonwoven fabric or a prepreg thereof, a woven fabric or a prepreg thereof, and then a mixture of a reinforcing fiber material and a liquid crosslink-curable resin composition thereon, and subjecting the laminated materials to compression molding. The molded articles can be advantageously used, for example, as reflecting dish antennas as well as shielding sheets or boards for electromagnetic waves.

Abstract: A method is disclosed for simultaneously and uniformly densifying a plurality of semidense ceramic powder bodies. The bodies are hinged together with a uniform space therebetween to form a cluster. The spaces in each cluster are filled with an isostatic pressure medium and then the clusters are stacked in a predetermined alignment along a pressing axis and hot pressed to substantially full density. The bodies are then ruptured from said clusters so as to be in a condition for use as a tool.

Abstract: A modular structure is constructed in which includes a wall formed of an inner and outer panel defining a cavity therebetween, wherein a perforated stud is disposed between the inner and outer panels, with one of the panels being secured to a first portion of the stud and the other of the panels being secured to a second portion of the stud such that the first and second portions are relatively movable but are interlocked in a fixed position within the cavity such that the inner and outer panels of the wall can be maintained in spaced apart relationship by a preselected distance. The method of construction includes placing one modular structure on top of another. Additionally, the retainers can be used for maintaining a wall in a selected position relative to a floor and ceiling.

Abstract: Novel heat bondable bicomponent fibers useful in the production of nonwoven fabrics, as well as methods for the production of such fibers, are disclosed. The fibers comprise a latently adhesive component for forming interfilamentary bonds upon the application of heat and subsequent cooling, and another component, and are characterized by the fact that upon the application of heat sufficient to melt the latently adhesive component and subsequent cooling, a substantial shrinkage force appears in said other component only after resolidification of said latently adhesive component.

Abstract: Foil (aluminum) is placed on a backing member (styrofoam), and depressions made in the foil and backing member, and those members become set and hold the depressions. The depressions are made in a pattern to form a picture, and plastic materials are placed in the depressions, that are transparent, and of different colors, and have convex shapes above the top of the depressions, acting as lenses. The depressions are made by the finger, a stylus, or a toothpick. In another embodiment, the backing member is relatively rigid, a stencil having cut-out areas representing a picture is placed over the backing member, and the foil over the stencil, and the depressions are made by following the stencil. Another embodiment includes a shaping form with raised elements over which the foil is placed; both are placed in a mold, and styrofoam in fluent form placed over the foil and enabled to expand, the styrofoam then constituting the backing member. This forces the foil against the shaping form and forms the depressions.

Abstract: A method for producing the matrix for the embossing cylinder which has a uniform pattern design in the marginal areas adjoining the abutment where the ends of the blanket are joined to form the tube comprising (1) casting liquid silicone rubber on a sheet of leather having the desired grain and vulcanizing the silicone, (2) using the matrix thus formed to emboss, under heat and pressure in a press, a rectangular sheet of thermoplastic resin such as polyvinyl chloride film, (3) forming the embossed sheet into a tube, (4) placing the portion of the tube having abutting edges in a narrow platen press and reembossing the area surrounding the abutment with the silicone rubber matrix to mask the impression of the joint and provide a continuous uninterrupted pattern, and (5) using the positively-embossed thermoplastic sheet as a matrix for casting vulcanizable silicone rubber to form a negatively-embossed matrix for use as a blanket on an embossing roll.

Abstract: Apparatus and method for producing semiconductor ribbon directly from the molten state by contact with a moving chill surface wherein water vapor is introduced to improve ribbon top surface smoothness.

Abstract: A mold apparatus which in addition to the other mold elements, has shuttle plate means adjacent to the nozzle means out of which the molding composition comes out of into the mold cavity, which shuttle plate means forms part of the mold cavity. The shuttle plate means are adapted to automatically take a finished molded part from the mold and remove it out of the mold apparatus. At the same time while the molded part is being taken out of one portion of the shuttle plate means, the other part of the shuttle plate means is being utilized to form a molded part.

Abstract: A method is disclosed for preparing orifice plates for ink jet printing apparatus from a set of orificed cylindrical jewels having substantially identical fluid flow rates therethrough. Several pairs of closely spaced thin wires are mounted transversely across a mold cavity. Each pair of wires is tensioned to support a cylindrical jewel without deflection. Two backing plates then are placed on the mold to position the jewels in precise alignment. The mold then is filled with a liquid resin to cover the jewels. The resin then is cured to a solid state. The cured structure is removed from the mold and the protruding wires are trimmed to form the finished orifice plate.

Abstract: The method of forming a tamper-evident closure having a threaded cap and a tamper-evident ring removably connected to each other by break-away tabs. The method includes the steps of molding the threaded cap and tamper-evident ring as an integral unit in a side-by-side relationship to each other and with the break-away tabs integrally connecting them. A retaining lug is also molded on the ring and has a substantially inwardly directed surface. An outwardly directed shelf and cam means are also molded on the cap. After the molding operation, the integrally molded part is removed from its mold and the tamper-evident ring and the threaded cap are moved relative to each other with the break-away tabs acting as a hinge to enable the cap and tamper-evident ring to be brought into substantial vertical alignment with each other while the inwardly directed surface of the retaining lug is snapped over the shelf to hold the cap and ring in alignment.

Abstract: An improved rotary injection molding press for plastic parts of the type having a movable platform which indexes one or more manually opened and closed mold blocks to and from different stations on the press. Should an open mold block index from a preparation station to the index station where an injector mechanism injects fluid plastic into closed mold blocks, an actuator detects the open mold block to activate switch means to stop the press. Should a closed mold block index from a cooling station when the injected plastic cools in the mold block to an eject station which ejects the completed part from open mold blocks, a pin disposed in the mold block activates a switch to stop the press. Additionally a protective shroud is provided surrounding the injector mechanism to protect the press operator. Removal of the shroud activates a switch to stop the press.