Patents Examined by Edward J. Smith
  • Patent number: 5006619
    Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and copolymerization of 1-olefins. The catalyst is prepared by reacting certain multifunctional organic silicon compounds (silanes) with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the silicon compound reacts with these surface hydroxyl groups, followed by reacting the product of this with a halide or alkoxide of a Group IVB or VB transition metal such as titanium, vanadium, zirconium or mixtures of these and finally reacting this product with a Group IIA organometallic compound or compound such as magnesium and calcium. The Group IIA organometallic compound can also be added before these transition metal compounds.
    Type: Grant
    Filed: February 27, 1984
    Date of Patent: April 9, 1991
    Assignee: Quantum Chemical Corporation
    Inventors: Thomas J. Pullukat, Raymond E. Hoff
  • Patent number: 5006620
    Abstract: Polymers of propene are prepared by means of a Ziegler-Natta catalyst system composed of (1) a titanium component based on a finely divided shape-dictating silica gel and containing titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component, the titanium component (1) being obtained by (1.1) first preparing (I) a carrier material from (Ia) a silica gel, (Ib) an organomagnesium compound (Ic) a gaseous chlorinating agent and (Id) a specific phthalic acid derivative by (1.1.1) first reacting (Ia) with (Ib), then (1.1.2) passing (Ic) into the product of (1.1.1) together with the phthalic acid derivative (Id) and isolating (I), (1.2) preparing a solid-phase intermediate from (I), (II) an alkanol and (III) titanium tetrachloride by (1.2.1) first reacting (I) with (II), then (1.2.2) introducing (III) into the product resulting from (1.2.1), then (1.3) extracting the solid-phase result from (1.
    Type: Grant
    Filed: August 30, 1989
    Date of Patent: April 9, 1991
    Inventors: Ralf Zolk, Juergen Kerth, Rainer Hemmerich
  • Patent number: 5001206
    Abstract: The present invention relates to an orientated polyolefin composition comprising an olefin (co)polymer having a weight average molecular weight (Mw) from 30,000 to 1,000,000 and a high molecular weight tail extending to molecular weights above 1,000,000, and has a microstructure which is substantially parallel chain extended cores of the component polymer(s) and associated lamellar overgrowths extending in planes normal to the cores. The lamellar overgrowths an adjacent cores intermesh and are capable of sustaining a haul off tension of at least 10 MPa without breaking during its extrusion.The orientated polyolefin composition is produced by extruding an olefin copolymer through a die under a pressure of about 5-10 MPa, at a temperature above the self-blocking temperature thereof and by hauling off the extrudate at a tension of at least 10 MPa without breaking. The extrudates so produced have a high modulus.
    Type: Grant
    Filed: March 7, 1990
    Date of Patent: March 19, 1991
    Assignee: Stamicarbon B.V.
    Inventors: Zahir Bashir, Andrew Keller, Jeffrey A. Odell
  • Patent number: 5001204
    Abstract: An alumina-containing material is phosphated with mono- and dialkylphosphate esters. These partial phosphate esters are produced by a solvolysis reaction of a phosphorus compound and an alcohol. The phosphated alumina-containing material, when combined with a transition metal, such as chromium, can be used as a polymerization catalyst system to polymerize mono-1-olefins.
    Type: Grant
    Filed: July 27, 1990
    Date of Patent: March 19, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Douglas D. Klendworth, Max P. McDaniel
  • Patent number: 4990585
    Abstract: A hexene-1/4 methylpentene-1 random copolymer composed of 65 to 90% by weight of hexene-1 unit and 35 to 10% by weight of 4-methylpentene-1 unit and having a polystyrene-reduced number average molecular weight of 20,000 to 500,000, which copolymer is useful in applications as rubber vibration insulators, modifiers for plastics and rubbers and adhesives. Said random copolymer is produced by copolymerizing 60 to 95% by weight of hexene-1 with 40 to 50% by weight of 4-methylpentene-1 in the presence of a Ziegler-Natta catalyst comprising a transition metal component and an organometal compound component.
    Type: Grant
    Filed: August 21, 1989
    Date of Patent: February 5, 1991
    Assignee: Japan Synthetic Rubber Company, Ltd.
    Inventors: Takashi Kawata, Hideo Katsumata, Kenya Makino
  • Patent number: 4990580
    Abstract: A process for production of styrene polymers is disclosed, comprising polymerizing styrene monomers by the use of a catalyst comprising (a) a titanium compound and (b) a contact product of an organoaluminum compound and a condensing agent, and further in the presence of hydrogen. The styrene polymers produced by the present process have a stereo structure that substituent groups are mainly in the syndiotactic configuration. Thus the styrene polymers have high heat resistance and high solvent resistance as compared with atactic polystyrene commonly used and are useful as materials for production of articles for which high heat resistance and high solvent resistance are required.
    Type: Grant
    Filed: September 7, 1989
    Date of Patent: February 5, 1991
    Assignee: Idemitsu Kosan Company Limited
    Inventors: Nobuhide Ishihara, Masahiko Kuramoto, Michitake Uoi
  • Patent number: 4988783
    Abstract: An ethylene polymerization catalyst comprising a supported precursor of vanadium trihalide/electron donor complex and alkylaluminum or boron halides, when combined with alkylaluminum cocatalyst and alkyl halide promoter, provides enhanced polymerization and productivity plus superior polyethylene.
    Type: Grant
    Filed: February 2, 1990
    Date of Patent: January 29, 1991
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Debra L. Beran, Kevin J. Cann, Robert J. Jorgensen, Frederick J. Karol, Norma J. Maraschin, Arthur E. Marcinkowsky
  • Patent number: 4985515
    Abstract: There is provided a process for polymerization of an .alpha.-olefin which comprises polymerizing an .alpha.-olefin in the presence of a catalyst which is a combination of a solid component (A), which is obtained by subjecting a composition (A.sub.O) comprising as the essential ingredients titanium, magnesium and a halogen to preliminary polymerizatoin of the .alpha.-olefin conducted in the presence of said composition in a slurry and an organoaluminum compound, and an organoaluminum compound (B), said preliminary polymerization being conducted in two steps: the first step wherein the concentration of said composition (A.sub.O) in the slurry is adjusted to 10-100 g/lit.-solvent and polymerization of the .alpha.-olefin is conducted at 30.degree. C. or lower so that the amount of a polymer produced is 0.001 to 1 g per gram of said composition and the second step wherein polymerization of the .alpha.-olefin is conducted at 60.degree. C.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: January 15, 1991
    Assignee: Mitsubishi Petrochemical Company, Ltd.
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4983695
    Abstract: A process for the regulation of the molecular weight of a high cis 1,4-polybutadiene prepared by polymerizing 1,3-butadiene in a solution of an aliphatic and/or cycloaliphatic solvent system employing as a catalyst system a mixture of (1) an organonickel compound, (2) an organoaluminim compound and (3) a fluorine containing compound selected from the group consisting of hydrogen fluoride and hydrogen fluoride complexes prepared by complexing hydrogen fluoride with ketones, esters, ethers, alcohols, phenols and water, said polymerization being conducted in the presence of small amounts of alpha olefins such as ethylene and propylene.
    Type: Grant
    Filed: January 8, 1990
    Date of Patent: January 8, 1991
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Leonard J. Kuzma, Kenneth F. Castner
  • Patent number: 4981928
    Abstract: A catalyst component useful for (co)polymerizing ethylene under high temperatures and pressures comprising the reaction product obtained by treating a magnesium halide supported titanium halide precursor with Lewis acid, thoroughly washing the solid reaction product therefrom and prepolymerizing the washed solid product with an alpha-olefin having from 4-12 carbon atoms.
    Type: Grant
    Filed: October 20, 1988
    Date of Patent: January 1, 1991
    Assignee: Exxon Research and Engineering Company
    Inventor: Agapios K. Agapiou
  • Patent number: 4981938
    Abstract: A highly crystalline polypropylene is provided having:(A) (i) a melt flow rate (MFR) in the range of 0.1-200 g/10 minutes 230.degree. C. and (ii) an absorbance ratio determined by infrared absorption spectroscopy, IR-.rho., of wave-number 997 cm.sup.-1, A.sub.997, to wave-number 973 cm.sup.-1, A.sub.973, which satisfies the equation:IR-.tau..gtoreq.0.0203 log MFR+0.950; and(B) (i) an IR-.tau. value of at least 0.97 of a component deposited initially in an amount of 2 to 3% by weight from a dilute, slowly cooled and stirred xylene solution of the polypropylene and (ii) a ratio of the weight average molecular weight of the deposited component (M.sub.w1) to that of the polypropylene (M.sub.w0), M.sub.w1 /M.sub.w0, of at least 3.
    Type: Grant
    Filed: January 29, 1988
    Date of Patent: January 1, 1991
    Assignee: Chisso Corporation
    Inventors: Tohru Hanari, Ichiro Namiki, Kinya Mori, Hiromasa Chiba, Kiyoshi Matsuda
  • Patent number: 4981929
    Abstract: Highly stereospecific olefin polymers are obtained in enhanced yield in a continuous gas-phase fluid bed process for polymerizing alpha monoolefins employing a catalyst system comprising (a) a solid titanium-containing procatalyst, (b) an organoaluminum activator compound, and (c) a selectivity control agent, by continuously adding dialkylaluminum halide to the reactor during polymerization and conducting polymerization at a temperature of 0.1.degree. to 5.0.degree. C. above the dew point temperature of the cycle gas in the reactor.
    Type: Grant
    Filed: June 23, 1986
    Date of Patent: January 1, 1991
    Assignee: Union Carbide Chemicals and Plastics Company, Inc.
    Inventors: Fathi D. Hussein, David M. Gaines, Han T. Liu, Douglas J. Miller
  • Patent number: 4981930
    Abstract: A method of producing a polyolefin. An olefin is polymerized in the presence of a catalyst containing (A) a catalyst component containing magnesium, titanium, halogen and an electron donor, (B) an organoaluminum compound and (C) an external electron donor which is an ether compound (C.sup.1) of the formula [1a]: ##STR1## or formula [1b]: ##STR2## wherein R.sup.1, R.sup.2, R.sup.4 and R.sup.7 are saturated or unsaturated aliphatic hydrocarbyl group having 1 to 7 carbon atoms; R.sup.3 and R.sup.6 are a hydrogen atom or a saturated or unsaturated aliphatic hydrocarbyl group having 1 to 7 carbons and R.sup.5 is a divalent aliphatic hydrocarbyl group having 1 to 7 carbon atoms. The catalyst used in the polymerization may also contain a carboxylate, organosilicon compound and/or an azo compound.
    Type: Grant
    Filed: March 22, 1988
    Date of Patent: January 1, 1991
    Assignee: Idemitsu Petrochemical Company Limited
    Inventors: Hideo Funabashi, Akira Tanaka, Rikuo Ohnishi
  • Patent number: 4980432
    Abstract: Process for the preparation of polymers by anionic (co)polymerization of ethylenically unsaturated organic monomers in the presence of an arylmethide initiator of the following general structure: ##STR1## wherein: X.sup.+ represents a cation;Y and Z (same or different) represent a hydrogen atom or an alkyl group;Ar represents a condensed aromatic group, including a substituted condensed aromatic group.
    Type: Grant
    Filed: April 11, 1988
    Date of Patent: December 25, 1990
    Assignee: Agfa-Gevaert, N.V.
    Inventors: Herman J. Uytterhoeven, Philippe J. Teyssie, Roger M. Fayt, Luc E. Leemans
  • Patent number: 4980431
    Abstract: A process for the preparation of polyolefins, polydienes and copolymers thereof by polymerization in solvents, liquid monomers or in the gaseous phase at a temperature between -20.degree. C. and 150.degree. C. using magnesium hydride, a halogen-containing transition metal compound of Group IV and an aluminium alkyl compound, characterized in that the polymerization is carried out in the presence of a catalyst system consists of(a) a magnesium compound having the general formulaMgH.sub.xwherein x is a number between 1 and 2, and more specifically 2; (b) a compound of a transition metal of Group IV having the general formulaMeHal.sub.4wherein Me is a transition metal, more specifically titanium, and Hal is a halogen, more specifically chlorine; and (c) an aluminium alkyl compound having the general formulaAlR.sub.n Hal.sub.(3-n)wherein R is a C.sub.1 -C.sub.6 alkyl residue, more specifically ethyl, Hal is a halogen, more specifically chlorine, and n is a number of from 1 to 3, and preferably 3.
    Type: Grant
    Filed: May 8, 1987
    Date of Patent: December 25, 1990
    Assignee: Studienegesellschaft Kohle, mbH
    Inventors: Gerhard Fink, Eberhard Kinkelin
  • Patent number: 4970280
    Abstract: Continuous processes for producing high melting and viscoelasting polypropylene or ethylene-propylene copolymer are provided.These processes are characterized by (1) using two or more polymerizers connected in series, (2) supplying the whole amount of a catalyst and a molecular weight regulator (hydrogen) in the first tank and (3) a degasification amount of each tank in the second and subsequent tanks being 0.5 to 10 V.sub.1 /Hr (wherein V.sub.1 is a volume of the tank) calculated at 0.degree. C., and 0 Kg/cm.sup.2 G. In the process for producing the copolymer, (4) monomers having an ethylene content of 5 wt % or less are supplied in the first step. According to the processes of the present invention, polymers having a broad molecular weight distribution and good fluidity upon extrusion molding can be obtained and operational control in production is simply made.
    Type: Grant
    Filed: March 8, 1988
    Date of Patent: November 13, 1990
    Assignee: Chisso Corporation
    Inventors: Hiromasa Chiba, Takahiro Oka, Shunji Kawazoe
  • Patent number: 4970187
    Abstract: A method for producing a olefin polymer, which comprises polymerizing or copolymerizing olefins in the presence of a catalyst comprising:(A) a solid catalyst component obtained by thermally reacting (a.sub.1) a magnesium compound of the formula Mg(OR.sup.1).sub.n (OR.sup.2).sub.2-n wherein each of R.sup.1 and R.sup.2 which may be the same or different is an alkyl group, and aryl group or an aralkyl group, and n is 2.gtoreq.n.gtoreq.0, (a.sub.2) a titanium compound of the formula Ti(OR.sup.3).sub.4 wherein R.sup.3 is an alkyl group, an aryl group or an aralkyl group and (a.sub.3) a silicon compound of the formula Si(OR.sup.4).sub.4 wherein R.sup.4 is an alkyl group, an aryl group or an aralkyl group and contacting and treating (a) the resulting thermal reaction product with (b) a halogen-containing titanium compound and (c) an electron donative compound, and(B) an organometallic compound of a metal of Groups I-III of the Periodic Table.
    Type: Grant
    Filed: November 9, 1989
    Date of Patent: November 13, 1990
    Assignee: Mitsubishi Kasei Corporation
    Inventors: Yoshinori Suga, Eiji Tanaka, Yasuo Maruyama
  • Patent number: 4962167
    Abstract: A process for preparing an ultra-high molecular weight polyethylene by the polymerization of ethylene using a catalyst comprising a solid catalyst component and an organometallic compound, characterized in that said solid catalyst component is a product obtained by contacting the following [A] and [B] together:[A] the reaction product of a magnesium dihalide and a titanium compound represented by the general formula Ti(OR).sub.4 wherein R is a hydrocarbon group having 1 to 20 carbon atoms;[B] the reaction product of an aluminum trihalide and a silicon compound represented by the general formula Si(OR').sub.4 wherein R' is a hydrocarbon group having 1 to 20 carbon atoms.
    Type: Grant
    Filed: November 14, 1988
    Date of Patent: October 9, 1990
    Assignee: Nippon Oil Company, Limited
    Inventors: Takeichi Shiraishi, Wataru Uchida, Kazuo Matsuura
  • Patent number: 4960748
    Abstract: An alumina-containing material is phosphated with mono- and dialkylphosphate esters. These partial phosphate esters are produced by a solvolysis reaction of a phosphorus compound and an alcohol. The phosphated alumina-containing material, when combined with a transition metal, such as chromium, can be used as a polymerization catalyst system to polymerize mono-1-olefins.
    Type: Grant
    Filed: July 20, 1987
    Date of Patent: October 2, 1990
    Assignee: Phillips Petroleum Company
    Inventors: Douglas D. Klendworth, Max P. McDaniel
  • Patent number: 4960744
    Abstract: A catalyst composition for the polymerization of propylene comprising a catalytic solid comprising a titanium halide and a magnesium halide and isoprenyl aluminum associated therewith and the process of polymerizing propylene using such catalyst.
    Type: Grant
    Filed: October 8, 1985
    Date of Patent: October 2, 1990
    Assignee: Atochem
    Inventors: Laurent Duranel, Roger Spitz