Patents Examined by Edward J. Smith
  • Patent number: 4959427
    Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting a reaction product of dihydrocarbyl magnesium and a halogen-containing alcohol held in contact with a titanium compound.
    Type: Grant
    Filed: May 12, 1986
    Date of Patent: September 25, 1990
    Assignee: Toa Nenryo Kogyo, K.K.
    Inventors: Hiroyuki Furuhashi, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
  • Patent number: 4956427
    Abstract: A method for the prevention of fouling of metallic surfaces exposed to reactive alpha-olefin gases during the production of polymeric resins which comprise coating such metallic surfaces with an amino silicone fluid and thereafter curing said coating by hydrolysis to form a continuous solid coating.
    Type: Grant
    Filed: December 23, 1988
    Date of Patent: September 11, 1990
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: John M. Jenkins, III, James D. McCullough, Jr., Steven P. Sawin
  • Patent number: 4956426
    Abstract: A method and system for regulating the isotacticity of polypropylene in a continuous process for manufacturing polypropylene by the polymerization of alpha-olefins in a fluidized bed reactor system using a model which correlates isotacticity values to catalyst productivity values. A catalyst productivity target value is computed using the model based upon a selected xylene solubles or isotactic index. The instantaneous catalyst productivity of the system is then determined by dividing product production rate by catalyst flow rate which is then compared to the catalyst productivity target value. When the comparison between the instantaneous catalyst productivity value and the catalyst productivity differ the molar feed ratio of SCA to alkyl is automatically adjusted until the catalyst productivity, and hence isotacticity, is changed approaching the target values.
    Type: Grant
    Filed: July 24, 1986
    Date of Patent: September 11, 1990
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: George G. Ardell, Reginald W. Geck, John M. Jenkins, III, William G. Sheard
  • Patent number: 4954125
    Abstract: A catalyst consisting essentially of (A) a cobalt compound and (B) an organic phosphorus compound represented by the formula: ##STR1## wherein R.sup.1 and R.sup.2 are independently hydrogen atoms, alkyl groups or aryl groups, and three X's, which may be the same or different, are electron-donating groups. This catalyst is effectively used in a process for producing a conjugated diene polymer by polymerizing a conjugated diene in a hydrocarbon or halogenated hydrocarbon solvent in the presence of the above catalyst together with (C) an organoaluminum compound and (D) 0.25-1.5 mols, per mol of the organoaluminum compound (C), of water.
    Type: Grant
    Filed: June 20, 1988
    Date of Patent: September 4, 1990
    Assignee: Japan Synthetic Rubber Company, Ltd.
    Inventors: Hisao Ono, Ryuji Sato, Takumi Miyachi
  • Patent number: 4952649
    Abstract: A solid titanium catalyst component (A) of a catalyst system useful in the polymerization of olefins or copolymerization of two or more olefins or one or more olefins and a diene is prepared by contacting a liquid hydrocarbon solution of (i) a magnesium compound, such as magnesium chloride, with (ii) a liquid titanium compound, such as TiCl.sub.4, or a solution of a titanium compound in a hydrocarbon solvent, to form a solid product. The solid product is formed in the presence of (D) an electron donor, e.g. methyl formate, acetic acid, acetic anhydride, acetone, methyl ether, butyl Cellosolve, dimethyl carbonate, methyl silicate. The solid product is also contacted with a polycarboxylic acid ester, e.g. diethyl methylsuccinate. The polymerization or copolymerization of the olefin is carried out in the presence of the solid titanium catalyst (A) and (B) an organometallic compound of a Group I to III metal and (C) an organic silicon compound having an Si--O--C bond.
    Type: Grant
    Filed: March 11, 1988
    Date of Patent: August 28, 1990
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Norio Kashiwa
  • Patent number: 4950826
    Abstract: Process for adjusting the cis-trans-double bond configuration in polyalkenamers produced by ring-opening polymerization of cis,cis-1,5-cyclooctadiene or 2-norbornene wherein the polymerization is performed in the presence of isoprene and/or a cyclic olefin with a double-bond pair in the 1,3-position.
    Type: Grant
    Filed: August 22, 1986
    Date of Patent: August 21, 1990
    Assignee: Huels Aktiengesellschaft
    Inventors: Dieter Zerpner, Roland Streck
  • Patent number: 4946914
    Abstract: A modified supported catalyst for polymerizing alpha-olefins, for example, ethylene, is prepared by combining a chromium compound-containing catalyst with a modifier which is an oxide of an element of Group II A of the Periodic Chart of the Elements. The resulting modified catalyst composition, when used to polymerize alpha-olefins, produces polymer resins having higher values of High Load Melt Index (I.sub.21) than catalyst compositions without the modifier.There is also disclosed a process for polymerizing alpha-olefins, at relatively lower temperatures than was heretofore possible, to obtain resins of relatively high HLMI, using the above-identified modified catalyst composition. The resulting polymers can be used for the fabrication of blow-molded products, e.g., household and industrial containers.
    Type: Grant
    Filed: October 24, 1988
    Date of Patent: August 7, 1990
    Assignee: Mobile Oil Corporation
    Inventor: J. T. T. Hsieh
  • Patent number: 4942209
    Abstract: The viscosity of the dispersing medium, such as cyclohexane, in the anionic dispersion polymerization of monomers, such as styrene, is increased by adding a higher viscosity inert miscible liquid, such as hexadecane, or a soluble inert solid, or by using a liquid having a viscosity of greater than about 2 cp. The increased viscosity assists in the formation of dispersed polymer particles having a narrower particle size distribution than those produced in the lower viscosity dispersing medium.
    Type: Grant
    Filed: February 14, 1989
    Date of Patent: July 17, 1990
    Assignee: Mobil Oil Corporation
    Inventor: Binnur Z. Gunesin
  • Patent number: 4939217
    Abstract: A process for producing a polyolefin having a multimodal molecular weight distribution wherein the polymerization is conducted in the presence of hydrogen and a catalyst system containing aluminoxane and at least two different metallocenes each having different olefin polymerization termination rate constants in the presence of hydrogen, and the process of producing the catalyst system.
    Type: Grant
    Filed: April 3, 1987
    Date of Patent: July 3, 1990
    Assignee: Phillips Petroleum Company
    Inventor: Phil M. Stricklen
  • Patent number: 4937299
    Abstract: Polyolefin reactor blends obtained by polymerization of ethylene and higher alpha-olefins in the presence of a catalyst system comprising two or more metallocenes and alumoxane.
    Type: Grant
    Filed: February 1, 1985
    Date of Patent: June 26, 1990
    Assignee: Exxon Research & Engineering Company
    Inventors: John A. Ewen, Howard C. Welborn, Jr.
  • Patent number: 4937300
    Abstract: A process for the polymerization of olefins comprises contacting at least one olefin with a catalyst prepared by impregnating a support with an aqueous solution of a magnesium compound, drying, treating the dried support with a chlorinating agent, then treating with alcohol, then treating with an etching agent capable of removing residual alcohol, then activating with a halide or haloalkoxide of Ti.
    Type: Grant
    Filed: July 3, 1989
    Date of Patent: June 26, 1990
    Assignee: Phillips Petroleum Company
    Inventor: Max P. McDaniel
  • Patent number: 4935474
    Abstract: Polyolefins having a broad molecular weight distribution are obtained by polymerizing ethylene or higher alpha-olefins in the presence of a catalyst system comprising two or more metallocenes each having different propagation and termination rate constants and alumoxane.
    Type: Grant
    Filed: April 26, 1985
    Date of Patent: June 19, 1990
    Assignee: Exxon Research & Engineering Company
    Inventors: John A. Ewen, Howard C. Welborn, Jr.
  • Patent number: 4933403
    Abstract: Process for the preparation of optically active polyolefins by polymerizing olefins of the formula CH.sub.2 .dbd.CHR in which R.dbd.C.sub.1 C.sub.10 -alkyl in the presence of an optically active catalyst system composed of an optically active transition metal compound containing only enantiomer (R- or S-form) of a stereorigid, chiral transition metal compound and an aluminum-containing compound of the aluminoxane type.
    Type: Grant
    Filed: March 11, 1986
    Date of Patent: June 12, 1990
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Walter Kaminsky, Stefan Niedoba
  • Patent number: 4931517
    Abstract: A process for the polymerization of ethylene comprises bringing ethylene or ethylene and at least one .alpha.-olefin in contact with a catalyst comprising a metallocene compound of a transition metal selected from Groups IVB, VB and VIB, an aluminoxane and a silicon compound having an Si-O-C bond for polymerization. The use of the silicon compound having an Si-O-C bond in the catalysis by a combination of a metallocene compound and an aluminoxane results in the production of ethylene polymers having a lower melt flow rate (MFR) than those produced similarly except for the silicon compound not being used.
    Type: Grant
    Filed: August 12, 1988
    Date of Patent: June 5, 1990
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventor: Takashi Fujita
  • Patent number: 4921919
    Abstract: The process and the system are used for carrying out the quench-cooled, vapor-phase polymerization of olefin monomer in a horizontally disposed reactor vessel which comprises contacting olefin monomer, or a mixture of olefin monomers, with a polymerization catalyst system in the presence of hydrogen in the reactor vessel to form a polymer product. The improvement comprises introducing a titanium-containing catalyst component of the catalyst system into the top side of the reactor vessel at a point adjacent to the upstream end of the reactor vessel and introducing a cocatalyst plus modifer component of the catalyst system into the top side of the reactor vessel at a distance, downstream of the point of introduction of the titanium-containing catalyst component, which is equal to 25% of the inside diameter of the reactor vessel.
    Type: Grant
    Filed: June 3, 1988
    Date of Patent: May 1, 1990
    Assignee: Amoco Corporation
    Inventors: Chi-Hung Lin, Jack F. Stevens, Benjamin S. Tovrog, Philip M. Rose
  • Patent number: 4921920
    Abstract: The present invention relates to a gas phase process for the (co-)polymerization of alpha-olefins in a fluidized bed, by means of a catalyst system of the Ziegler-Natta type consisting of a catalyst (a) comprising magnesium, halogen and transition metal atoms and a cocatalyst (b) consisting of an organometallic compound. The catalyst system is (i) prepared in a granular form, either fixed on a granular support or converted into a prepolymer, (ii) then subjected to a treatment by a polymerization inhibiting agent in the absence of alpha-olefins, and then (iii) brought into contact with alpha-olefins under (co-)polymerization conditions in the fluidized bed, in the presence of a cocatalyst (c) consisting of an organometallic compound, identical or different from the cocatalyst (b).
    Type: Grant
    Filed: November 3, 1987
    Date of Patent: May 1, 1990
    Assignee: BP Chemicals Limited
    Inventors: Joelle Collomb-Ceccarini, Pierre Crouzet
  • Patent number: 4912182
    Abstract: High vinyl polybutadiene rubber is utilized in a variety of applications. For instance, high vinyl polybutadiene is utilized in tire tread rubber compositions because it provides both good traction and rolling resistance. The present invention discloses a technique for synthesizing high vinyl polybutadiene utilizing a molybdenum catalyst system. This molybdenum catalyst system can be utilized in aliphatic solvents with high yields of about 75% being attained. The molybdenum catalyst systems of this invention are comprised of (a) a molybdenum containing compound which is prepared by modifying molybdenum pentachloride, molybdenum trichloride, or molybdenum tetrachloride with an alkyl carboxylic acid or an aryl carboxylic; and (b) an aluminum containing compound which is prepared by modifying a trialkyl aluminum compound with a phenol. The molecular weight of the high vinyl polybutadiene being prepared can be reduced by modifying the trialkyl aluminum compound with an allylphenol, such as 2-allylphenol.
    Type: Grant
    Filed: August 31, 1988
    Date of Patent: March 27, 1990
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Kenneth F. Castner, Anthony J. Bell, Kimberly M. Glenn
  • Patent number: 4902761
    Abstract: A method for producing an olefin polymer, which comprises polymerizing or copolymerizing olefins in the presence of a catalyst comprising:(A) a solid catalyst component obtained by thermally reacting (a.sub.1) a magnesium compound of the formula Mg(OR.sup.1).sub.n (OR.sup.2).sub.2-n wherein each of R.sup.1 and R.sup.2 which may be the same or different is an alkyl group, an aryl group or an aralkyl group, and n is 2.gtoreq.n.gtoreq.0, (a.sub.2) a titanium compound of the formula Ti(OR.sup.3).sub.4 wherein R.sup.3 is an alkyl group, an aryl group or an aralkyl group and (a.sub.3) a silicon compound of the formula Si(OR.sup.4).sub.4 wherein R.sup.4 is an alkyl group, an aryl group or an aralkyl group and contacting and treating (a) the resulting thermal reaction product with (b) a halogen-containing titanium compound and (c) an electron donative compound, and(B) an organometallic compound of a metal of Groups I-III of the Periodic Table.
    Type: Grant
    Filed: November 17, 1987
    Date of Patent: February 20, 1990
    Assignee: Mitsubishi Kasei Corporation
    Inventors: Yoshinori Suga, Eiji Tanaka, Yasuo Maruyama
  • Patent number: 4900798
    Abstract: Finely divided ethane polymers are prepared using a Ziegler catalyst system consisting of (1) a titanium-containing catalyst component which has been obtained by (1.1) precipitation in an organic liquid comprising (1.1.1) a solution of titanium tetrachloride in a hydrocarbon, (1.1.2) a solution of a certain organoaluminum compound in a hydrocarbon and (1.1.3) an alpha-monoalkene, and (2) an aluminum-containing catalyst component. In this process, the component (1) used is a component where (1.
    Type: Grant
    Filed: September 16, 1987
    Date of Patent: February 13, 1990
    Assignee: BASF Aktiengesellschaft
    Inventors: Juergen Kerth, Rudolf Mueller-Mall, Guenther Schweier
  • Patent number: 4894424
    Abstract: The present invention relates to a process for the polymerisation or copolymerisation of alpha-olefins in the presence of a Ziegler-Natta catalyst system comprising on the one hand a catalyst solid comprising compounds of halogens, transition metals of Groups IV, V, VI of the Periodic Table of Elements, magnesium and optionally aluminum, free from a metal/carbon bond and on the other hand a catalyst consisting of organometallic compounds of metals of Group II or III of the said Table. This process is characterised in that before its use in polymerisation or copolymerisation, the catalyst solid is treated by water in a given quantity, this treatment making it possible to improve the conditions for obtaining polymers, particularly in a process of polymerisation or copolymerisation in the gas phase.
    Type: Grant
    Filed: June 8, 1988
    Date of Patent: January 16, 1990
    Assignee: BP Chemicals Limited
    Inventor: Dominique Lassalle