Patents Examined by Edward J. Smith
  • Patent number: 5362823
    Abstract: In a transition metal catalyst system, the improvement comprising including in the catalyst system an autoacceleration inhibitor, which (i) at about the temperature at which the catalyst system autoaccelerates, decomposes into a poison for the catalyst system; (ii) is present in the catalyst system in an amount sufficient to provide the quantity of poison required to inhibit the autoacceleration of the catalyst system at the autoacceleration temperature; and (iii) is either essentially inert at the normal operating temperature of the catalyst system or will cause substantially less inhibition of the catalyst system at the normal operating temperature than at the autoacceleration temperature.
    Type: Grant
    Filed: March 6, 1990
    Date of Patent: November 8, 1994
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Frederick J. Karol, Kao Sun-Chueh, James S. Drage
  • Patent number: 5360776
    Abstract: In the invention a procatalyst of a catalyst system of a new type intended for the polymerization of olefins has been prepared comprising a carrier based on a magnesium compound, a titanium compound and a dialkylester of phthalic acid. The most important properties of this kind of a procatalyst are the high stereoselectivity and the high activity. Now it has been possible to increase the activity considerably by using a different kind of dialkylester of phthalic acid having in its alkyl 9 to 20 carbon atoms and the dielectricity constant of which being preferably below 5 measured at 25 C.
    Type: Grant
    Filed: September 15, 1993
    Date of Patent: November 1, 1994
    Assignee: Neste Oy
    Inventors: Eero Iiskola, Rauha Huurinainen
  • Patent number: 5350818
    Abstract: A process for producing a high density polyethylene resin which has a negligible n-paraffin content while having a melt index ratio of at least 75 by polymerizing ethylene with a minor amount of a diene in the presence of a supported organophosphorous modified vanadium-containing catalyst component. Vanadium-containing catalyst components useful with an organoaluminum cocatalyst for polymerizing ethylene with an aliphatic diene to produce high density resins having not only a low C.sub.10 -C.sub.32 n-paraffin content (characteristic of high molecular weight polymers having a narrow molecular weight distribution), but, surprisingly, also a melt index ratio desirable for melt blowing applications more characteristic of vanadium catalyzed polymers (which have relatively high n-paraffin content), are obtained by contacting an inert support material with an organoaluminum compound, an optional halogenating agent, a vanadium compound, and an organophosphorous compound.
    Type: Grant
    Filed: September 27, 1993
    Date of Patent: September 27, 1994
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Gerald D. Malpass, Jr.
  • Patent number: 5349033
    Abstract: It is possible to obtain globular polymers in the polymerization of alpha-olefins by means of a highly active, spherical Ziegler catalyst. The polymers have a high bulk density and can be processed very easily.
    Type: Grant
    Filed: September 7, 1993
    Date of Patent: September 20, 1994
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Gerhard Thum
  • Patent number: 5346972
    Abstract: Porous particles of MgCl.sub.2 which have essentially the shape of two truncated right cones connected by their larger bases, which truncated cones are incurved towards the axis of symmetry perpendicular to the bases, at the intersection of the envelope of the truncated cones with two orthogonal planes passing through the said axis of symmetry. These particles are impregnated with a transition metal compound and employed as a catalytic component in the polymerization of olefins. The resultant polyolefins, especially polyethylene, polypropylene and their copolymers, are comprised of particles with a distinctive structure.
    Type: Grant
    Filed: October 26, 1992
    Date of Patent: September 13, 1994
    Assignee: Elf Atochem S. A.
    Inventors: Laurent Duranel, Jean-Pierre Roche
  • Patent number: 5340786
    Abstract: In accordance with the present invention, there are provided an olefin polymerization catalyst formed from:[A] a compound of a transition metal belonging to Group IV B of the periodic table,[B] an aluminoxane, and[C] water,an olefin polymerization catalyst formed from [D] an organoaluminum compound in addition to the above-mentioned [A], [B] and [D] components, and processes for the polymerization of olefins using the above-mentioned olefin polymerization catalysts, respectively.
    Type: Grant
    Filed: November 15, 1993
    Date of Patent: August 23, 1994
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Kazunori Okawa, Akinori Toyota
  • Patent number: 5338812
    Abstract: A novel polymerization catalyst system comprising a diluent, a substrate, a nickel compound wherein the nickel is in a zero oxidation state and picolinic acid and a method for making such catalyst system is described. The polymerization catalyst system can be used in a process for the polymerization of polymerizable olefins.
    Type: Grant
    Filed: December 24, 1991
    Date of Patent: August 16, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Ronald D. Knudsen, Gil R. Hawley, Dennis R. Kidd, Randall A. Porter
  • Patent number: 5336747
    Abstract: A highly crystalline semi-rigid random 1-butene/ethylene copolymer consisting of 1-butene and ethylene, said copolymer having the following characteristics (A) to (K);(A) it consists of 99 to 90 mole % of the 1-butene component and 1 to 10 mole % of the ethylene component,(B) it has an intrinsic viscosity (.eta.), measured in decalin at 130.degree. C., of from 0.5 to 6 dl/g,(C) it has a DSC melding point (Tm) measured by a differential scanning calorimeter, of from 100.degree. to 120.degree. C.,(D) it has a crystallinity, measured by X-ray diffractometry, of from 20 to 58%,(E) the amount (W.sub.1 in % by weight) of that portion of it which is soluble in boiling methyl acetate is not more than 2%,(F) the amount (W.sub.2 in % by weight) of that portion of it which is soluble in a 1:1 by volume mixture of acetone and n-decane at 10.degree. C. is less than 5 .times. (.eta.).sup.-1.2,(G) it has a yield strength of 30 to 180 kg/cm.sup.2,(H) it has a tensile strength at break of 200 to 800 kg/cm.sup.
    Type: Grant
    Filed: October 16, 1992
    Date of Patent: August 9, 1994
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Masaki Kohyama, Takeshi Muranaka, Kunisuke Fukui, Norio Kashiwa
  • Patent number: 5334677
    Abstract: The invention provides a metallocene catalyst for use in preparing syndiotactic polyolefins. The catalyst comprises a bridged metallocene in which one of the cyclopentadienyl rings is substituted in a substantially different manner from the other ring. It was discovered that this type of catalyst is highly syndiospecific, and it also produces a polymer with a novel microstructure. The invention further includes the use of one or more of the catalysts in a polymerization process. The catalyst is generally described by the formulaR"(CpR.sub.n)(CpR'.sub.m)MeQ.sub.kwherein each Cp is a cyclopentadienyl or substituted cyclopentadienyl ring; each R.sub.n and R'.sub.m is the same or different and is a hydrocarbyl radicals having 1-20 carbon atoms; R" is a structural bridge between the two Cp rings imparting stereorigidity to the catalyst; Me is a group 4b, 5b, or 6b metal from the Periodic Table of Elements; each Q is a hydrocarbyl radical having 1-20 carbon atoms or is a halogen; 0.ltoreq.k.ltoreq.3; 0.ltoreq.n.
    Type: Grant
    Filed: November 15, 1991
    Date of Patent: August 2, 1994
    Assignee: Fina Technology, Inc.
    Inventors: Abbas Razavi, John A. Ewen
  • Patent number: 5330949
    Abstract: A method for producing a polyolefin is disclosed which comprises polymerizing an .alpha.-olefin in the presence of a catalyst composition comprising (A) a solid catalyst component prepared by contacting (a) a solid component comprising a magnesium alkoxide and/or a magnesium salt of a fatty acid supported on an inorganic oxide composed of at least one member selected from the group consisting of oxides of elements belonging to Groups II, III and IV of the periodic table and/or a composite inorganic oxide containing at least one member selected from the group consisting of oxides of elements belonging to Groups II, III and IV of the periodic table, the inorganic oxide or composite inorganic oxide having a surface hydroxide concentration of 3 .mu.mol/m.sup.2 or less, (b) an electron donating compound and (c) a titanium halide, (B) an organic metal compound, and (C) an electron donating compound.
    Type: Grant
    Filed: April 26, 1990
    Date of Patent: July 19, 1994
    Assignee: Idemitsu Petrochemical Company, Ltd.
    Inventors: Hideo Funabashi, Akira Tanaka, Rikuo Ohnishi, Toshikazu Kasahara, Takashi Yamawaki
  • Patent number: 5330950
    Abstract: Ethylene polymers or copolymers having very broad molecular weight distributions in a broad range of melt-indicies are produced by using mixtures of MgO-supported Ziegler catalyst and a chromium oxide catalyst in which the usual poisoning of the catalysts does not occur.
    Type: Grant
    Filed: August 14, 1989
    Date of Patent: July 19, 1994
    Assignee: Mobil Oil Corporation
    Inventor: John T. T. Hsieh
  • Patent number: 5324800
    Abstract: Catalysts comprising (a) derivatives of mono, bi and tricyclopentadienyl coordination complexes with a transition metal and (b) and an alumoxane are employed in a process of producing polyolefins of controlled molecular weight.
    Type: Grant
    Filed: August 30, 1991
    Date of Patent: June 28, 1994
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Howard C. Welborn, Jr., John A. Ewen
  • Patent number: 5324698
    Abstract: A problem in the conventional olefin polymerization catalyst systems, the procatalysts of which are based on a solid carrier and a titanium compound and an electron donor on its surface, is that unsufficiently high activities are achieved by the morphology of the carrier. Moreover, the active age of such a catalyst in the polymerization is too short. These problems have now been solved by the olefin polymerization catalyst system according to the invention, the procatalyst of which comprises a solid carrier and a layer on its surface consisting of a titanium compound, a magnesium compound and an electron donor. The advantages of the invention become more emphasized when using monocyclopentadienyl titaniumtrichloride as the titanium compound.
    Type: Grant
    Filed: September 21, 1992
    Date of Patent: June 28, 1994
    Assignee: Neste Oy
    Inventors: Sirpa Ala-Huikku, Ulf Palmqvist, Marjaana Lommi, Eero Iiskola
  • Patent number: 5324799
    Abstract: Polyethylene having from 1 to 60 methyl branches and from 1 to 60 hexyl or higher branches per 1,000 carbon atoms, a g-value of from 0.5 to 0.9, a limiting viscosity [.eta.] of from 0.005 to 20.0 dl/g as measured at 140.degree. C. in o-dichlorobenzene, a molecular weight distribution not larger than 3 as determined by gel-permeation chromatography (GPC), and not more than 0.2 of terminal double bond in 1,000 carbon atoms, and process for producing the same, comprising polymerizing ethylene in the presence of a catalyst composed of a coordination nickel compound of bivalent nickel, an organoaluminum compound, and an amino-bis(imino)-phosphorane represented by the general formula (I) below: ##STR1## where R.sub.1, R.sub.2, R.sub.3, and R.sub.4 may be the same or different mutually and are respectively n-alkyl, isoalkyl, aryl, or trialdylsilyl.
    Type: Grant
    Filed: September 10, 1992
    Date of Patent: June 28, 1994
    Inventors: Akihiro Yano, Satoru Yamada, Kunitaka Yamada
  • Patent number: 5322911
    Abstract: A polymerization catalyst is formed by producing a solution of a Group IIA or Group IIB halide and an alcohol; contacting the solution with an organometallic compound to form a soluble complex; and contacting the soluble complex with a halide ion exchanging source. An ester or an anhydride can also be combined with the halide solution or the soluble complex. The catalyst thus produced can be combined with an organometallic cocatalyst.
    Type: Grant
    Filed: September 22, 1992
    Date of Patent: June 21, 1994
    Assignee: Phillips Petroleum Company
    Inventor: Ted M. Pettijohn
  • Patent number: 5320994
    Abstract: The process comprises, in a first step, the reduction of a titanium (IV) compound in an .alpha.,.omega.-dihalogenoalkane using a molar excess of at least one halogenated organoaluminium compound in the absence of an ether, and then in a second step, the addition of a reaction mixture of a compound capable of forming a magnesium halide in-situ, without additional reduction of the titanium compound obtained in the first step. The catalyst contains at least one titanium compound, at least one halogenated organoaluminium compound and at least one inorganic magnesium compound in suspension in at least one .alpha.,.omega.-dihalogenoalkane; the titanium cmpound is essentially a titanium (III) compound, the total titanium (II) and titanium (IV) content being less than or equal 15% to the total titanium content. It may also contain at least one vanadium compound, an inert solvent, at least one partially polymerized .alpha.
    Type: Grant
    Filed: March 4, 1992
    Date of Patent: June 14, 1994
    Assignee: Norsolor
    Inventors: Karel Bujadoux, Jean-Michel Brusson, Francis Petit, Andre Mortreux
  • Patent number: 5321107
    Abstract: In accordance with the present invention, there are provided an olefin polymerization catalyst formed from:[A] a compound of a transition metal belonging to Group IV B of the periodic table,[B] an aluminoxane, and[C] water,an olefin polymerization catalyst formed from [D] an organoaluminum compound in addition to the above-mentioned [A], [B] and [D] components, and processes for the polymerization of olefins using the above-mentioned olefin polymerization catalysts, respectively.
    Type: Grant
    Filed: October 29, 1993
    Date of Patent: June 14, 1994
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Kazunori Okawa, Akinori Toyota
  • Patent number: 5302675
    Abstract: A process for the production of propylene/1-butene copolymers comprising:reacting propylene and 1-butene monomers in the presence of a catalyst system comprising:(a) a solid supported catalyst component is prepared by the method comprising: (i) co-comminuting magnesium halide support base and aluminum trihalide in a molar ratio from about 8:0.5 to about 8:3 in the absence of added electron donor; and (ii) then co-comminuting the product of step (i) in the absence of added electron donor with sufficient titanium tetrahalide to provide a molar ratio of magnesium halide to titanium tetrahalide from about 8:0.1 to about 8:1.0.(b) a trialkylaluminum co-catalyst, having from 1 to 9 carbon atoms in each alkyl group in an amount such that the Al/Ti ratio is between about 50:1 and about 500:1.(c) an alkoxy silane component of the formula R.sub.n Si(OR').sub.4-n where n=1-3, R=aryl or alkyl and R'=C.sub.
    Type: Grant
    Filed: September 8, 1992
    Date of Patent: April 12, 1994
    Assignee: Rexene Corporation
    Inventors: Andres Sustic, George C. Allen
  • Patent number: 5296431
    Abstract: Ziegler-Natta-type catalyst systems containing, as active constituents,a) a titanium-containing solid component which also contains magnesium, halogen and a carboxylic acid ester as electron donor,b) an aluminum component,c) a further electron-donor component, and, as an additional component,d) an organometallic compound of the general formula A or B ##STR1## where M.sup.1 is an element f rom main group I, and M.sup.2 is an element from main group II of the Periodic Table, and R.sup.1 and R.sup.2 are identical or different C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.12 -aryl, C.sub.6 -C.sub.12 -arylalkyl, or 5- to 7-membered cycloalkyl, which may itself carry C.sub.1 -C.sub.8 -alkyl groups,can be used to prepare polymers which have, in particular, a low proportion of very fine grains.
    Type: Grant
    Filed: July 30, 1991
    Date of Patent: March 22, 1994
    Assignee: BASF Aktiengesellschaft
    Inventors: Klaus-Dieter Hungenberg, Juergen Kerth
  • Patent number: 5286819
    Abstract: A polymerization catalyst is formed by contacting an alcohol with a transition metal compound. In a second embodiment, a solution is formed by contacting a Group IIA or Group IIB metal halide and an alcohol, the solution is then contacted with a transition metal compound to produce a catalyst. Either catalyst can be combined with an organometallic cocatalyst. Polymers with multimodal molecular weight distribution are produced when a diol is used to prepare the catalyst and an organoaluminum halide is used as cocatalyst. Polymers with broad molecular weight distribution of the unimodal type are produced when using a trialkylaluminum cocatalyst.
    Type: Grant
    Filed: May 6, 1993
    Date of Patent: February 15, 1994
    Assignee: Phillips Petroleum Company
    Inventor: Ted M. Pettijohn